CN216679728U - Energy-saving casting electromagnetic heating device - Google Patents

Abstract

The utility model discloses an energy-saving casting electromagnetic heating device, which belongs to the technical field of casting processing and comprises a workbench, a cross frame, a groove and an electromagnetic heating ring, wherein the cross frame is fixedly arranged above the workbench, the groove is embedded above the workbench, the electromagnetic heating ring is fixedly arranged on one side above the workbench, and a casting mechanism and a cooling mechanism are arranged on the workbench. According to the utility model, the casting raw material can be heated and shaped through the stamping male die through the casting mechanism, so that the integration degree of the device is higher, the shaped casting can be rapidly cooled through the cooling mechanism without waiting for natural cooling, the working efficiency is improved, the redundant cooling liquid can be recycled and filtered through the cooling mechanism, a circulating water cooling structure is formed, and the waste of water resources is avoided.

Description

Energy-saving casting electromagnetic heating device

Technical Field

The utility model belongs to the technical field of casting processing, and particularly relates to an energy-saving casting electromagnetic heating device.

Background

The cast is a metal shaped article obtained by various casting methods.

Wherein, found by retrieval, a patent number CN201920652332.6 discloses an energy-saving device for waste heat recycling, which comprises a casting smelting furnace, a smelting furnace heating chamber is arranged at the bottom of the casting smelting furnace, an electromagnetic coil heater is arranged at the bottom of the inner cavity of the smelting furnace heating chamber, a sealing end cover is sleeved at the top of the casting smelting furnace, the heat preservation performance of the heating of the casting smelting furnace is improved, the phenomenon that a large amount of heat energy is directly overflowed is reduced, the use of heating energy is reduced, meanwhile, smoke dust with heat is filtered by a filtering device through a smoke exhaust pipeline and then is guided into the inner cavity of the smelting furnace heating chamber again through a backflow pipeline for recycling waste heat, the use of heating energy is reduced again, the heating energy is saved, meanwhile, particulate matters in the smoke dust can be filtered by the filtering device and nitrogen oxides can be catalytically reacted into harmless gases, and then the harmless gases are discharged to the outside through an exhaust pipeline, reducing the influence on the health of foundry workers and reducing the pollution phenomenon to the environment.

However, the research shows that: the device function singleness does not make the structure that the foundry goods was stereotyped, makes the integration degree of device high inadequately, does not carry out refrigerated function to the foundry goods in addition, because metal melting point is higher, natural cooling can waste more time, has reduced work efficiency to do not have the device to the coolant liquid filtration recovery, cause the waste of water resource, consequently provide a novel device and solve this problem.

SUMMERY OF THE UTILITY MODEL

The utility model aims to: in order to solve the problems, an energy-saving casting electromagnetic heating device is provided.

The technical scheme adopted by the utility model is as follows: the utility model provides an energy-conserving foundry goods electromagnetic heating device, includes workstation, crossbearer, recess, electromagnetic heating circle, workstation top fixed mounting has the crossbearer, the embedding of workstation top is provided with the recess, workstation top one side fixed mounting has electromagnetic heating circle, be provided with foundry goods mechanism and cooling body on the workstation.

Wherein, foundry goods mechanism includes lead screw slide rail A, servo motor A, slider A, pneumatic centre gripping hand A, punching press terrace die, hydraulic telescoping rod and punching press die, workstation one side fixed mounting has lead screw slide rail A, servo motor A is installed to lead screw slide rail A one side, lead screw slide rail A top sliding connection has slider A, pneumatic centre gripping hand A is installed to slider A one side, hydraulic telescoping rod is installed to the crossbearer below, the punching press terrace die is installed to the hydraulic telescoping rod below, the inside and punching press terrace die department fixed mounting that corresponds of recess has the punching press die.

Wherein, the inside one side fixed mounting of recess has lead screw slide rail B, servo motor B is installed to lead screw slide rail B one side, lead screw slide rail B top sliding connection has slider B, slider B one side fixed mounting has pneumatic centre gripping hand B, cooling body includes basin, water pump, spray rack, wide-mouth water pipe and hourglass net, workstation below fixed mounting has the basin, basin internally mounted has the water pump, crossbearer below fixed mounting has the spray rack, the inside embedding of recess is provided with the wide-mouth water pipe, and inside the wide-mouth water pipe is snakelike range in the workstation below and extends to the basin, wide-mouth water pipe top opening part is installed and is leaked the net, the inside fixed mounting of wide-mouth water pipe has the slide rail, swing joint has the filter core between the slide rail, filter core one side fixed mounting has the handle.

In summary, due to the adoption of the technical scheme, the utility model has the beneficial effects that:

1. according to the utility model, through the casting mechanism, the casting raw material can be heated and shaped through the stamping male die, so that the integration degree of the device is higher.

2. According to the utility model, the formed casting can be rapidly cooled through the cooling mechanism without waiting for natural cooling, so that the working efficiency is improved.

3. In the utility model, the redundant cooling liquid can be recovered and filtered through the cooling mechanism to form a circulating water cooling structure, thereby avoiding the waste of water resources.

Drawings

FIG. 1 is a schematic diagram of the front structure of the present invention;

FIG. 2 is a schematic diagram of a partial top view of the present invention;

FIG. 3 is a schematic diagram of a partial three-dimensional structure according to the present invention.

The labels in the figure are: 1. a work table; 101. a cross frame; 102. a groove; 2. an electromagnetic heating coil; 3. a screw rod slide rail A; 301. a servo motor A; 302. a slide block A; 3021. a pneumatic clamping hand A; 4. stamping a male die; 401. a hydraulic telescopic rod; 4011. stamping a female die; 402. a screw rod slide rail B; 4021. a servo motor B; 4022. a slide block B; 4023. a pneumatic clamping hand B; 5. a water tank; 501. a water pump; 502. a spray rack; 503. a wide-mouth water pipe; 5031. a leakage net; 504. a slide rail; 5041. a filter element; 5042. a handle.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the utility model:

referring to fig. 1-3, an energy-saving casting electromagnetic heating device comprises a workbench 1, a cross frame 101, a groove 102 and an electromagnetic heating ring 2, wherein the cross frame 101 is fixedly installed above the workbench 1, the groove 102 is embedded and arranged above the workbench 1, the electromagnetic heating ring 2 is fixedly installed on one side above the workbench 1, and a casting mechanism and a cooling mechanism are arranged on the workbench 1.

Referring to fig. 1-3, further, the casting mechanism includes a screw rod slide rail A3, a servo motor a301, a slide block a302, a pneumatic clamping hand a3021, a stamping punch 4, a hydraulic telescopic rod 401 and a stamping die 4011, one side of the workbench 1 is fixedly provided with a screw rod slide rail A3, one side of a screw rod slide rail A3 is provided with the servo motor a301, the slide block a302 is slidably connected above the screw rod slide rail A3, one side of the slide block a302 is provided with the pneumatic clamping hand a3021, the hydraulic telescopic rod 401 is arranged below the cross frame 101, the stamping punch 4 is arranged below the hydraulic telescopic rod 401, the stamping die 4011 is fixedly arranged in the groove 102 corresponding to the stamping punch 4, the casting raw material is placed in an electromagnetic heating ring 2 for heating, the servo motor a301 works after a period of time, so that the screw rod rotates, the slide block a302 is driven to make reciprocating linear motion on the screw rod slide rail A3, the pneumatic clamping hand a3021 is driven to approach the casting raw material, the pneumatic clamping hand A3021 works to clamp the casting raw material onto the stamping female die 4011, the hydraulic telescopic rod 401 works to drive the stamping male die 4 to press the casting raw material, and the casting raw material is pressed into a specific shape under the combined action of the stamping male die 4 and the stamping female die 4011.

Referring to fig. 1-3, further, a screw rod slide rail B402 is fixedly installed at one side inside the groove 102, a servo motor B4021 is installed at one side of the screw rod slide rail B402, a slide block B4022 is slidably connected above the screw rod slide rail B402, a pneumatic clamping hand B4023 is fixedly installed at one side of the slide block B4022, the cooling mechanism comprises a water tank 5, a water pump 501, a spray rack 502, a wide-mouth water pipe 503 and a leakage net 5031, the water tank 5 is fixedly installed below the workbench 1, the water pump 501 is installed inside the water tank 5, the spray rack 502 is fixedly installed below the cross frame 101, a wide-mouth water pipe 503 is embedded inside the groove 102, the wide-mouth water pipe 503 extends into the water tank 5 in a snake-shaped arrangement below the workbench 1, the leakage net 5031 is installed at an opening above the wide-mouth water pipe 503, slide rails 504 are fixedly installed inside the wide-mouth water pipe 503, a filter core 5041 is movably connected between the slide rails, a handle 5042 is fixedly installed at one side of the filter core 5041, the servo motor B4021 works to enable the screw rod to rotate, the slide block B4022 is driven to do reciprocating linear motion on the screw rod slide rail B402, the pneumatic clamping hand B4023 is driven to move the formed casting to the leakage net 5031, the water pump 501 works to spray the cooling liquid in the water tank 5 onto the formed casting through the spray frame 502 to cool the formed casting, part of the cooling liquid falls on the casting to be evaporated, the redundant cooling liquid flows into the wide-mouth water pipe 503 through the leakage net 5031, and flows into the water tank 5 after being filtered by the filter 5041 to form a circulating water cooling mechanism, and the filter 5041 on the slide rail 504 is pulled out by pulling the handle 5042 to clean or replace the filter 5041.

Referring to fig. 1 to 3, further, the electromagnetic heating ring 2, the servo motor a301, the pneumatic clamping hand a3021, the servo motor B4021 and the water pump 501 are electrically connected to an external power source through a control panel.

The working principle is as follows: firstly, casting raw materials are put into an electromagnetic heating ring 2 for heating, a servo motor A301 works after a period of time to enable a screw rod to do rotary motion, a sliding block A302 is driven to do reciprocating linear motion on a screw rod sliding rail A3 to drive a pneumatic clamping hand A3021 to be close to the casting raw materials, the pneumatic clamping hand A3021 works to clamp the casting raw materials onto a stamping female die 4011, a hydraulic telescopic rod 401 works to drive a stamping male die 4 to be pressed on the casting raw materials, the casting raw materials are pressed into a specific shape under the combined action of the stamping male die 4 and the stamping female die 4011, then a servo motor B4021 works to enable a screw rod to do rotary motion to drive a sliding block B4022 to do reciprocating linear motion on a screw rod sliding rail B402 to drive a pneumatic clamping hand B4023 to move the formed casting onto a leakage net 5031, a water pump 501 works to spray cooling liquid in a casting through a spray frame 502 to cool the formed casting, and part of the cooling liquid falls on the casting to be evaporated, the redundant coolant flows into the wide-mouth water pipe 503 through the leakage net 5031, and flows into the water tank 5 after being filtered by the filter 5041 to form a circulating water cooling mechanism, the wide-mouth water pipe 503 is arranged in a snake shape below the workbench 1, so that the flowing time of the coolant is increased to the maximum extent, the liquid flowing back into the water tank 5 is ensured to be cooled, the above processes are circularly repeated, and finally the filter 5041 on the slide rail 504 is pulled out by pulling the handle 5042 to clean or replace the filter 5041.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (1)

1. The utility model provides an energy-conserving foundry goods electromagnetic heating device, includes workstation (1), crossbearer (101), recess (102), electromagnetic heating circle (2), workstation (1) top fixed mounting has crossbearer (101), workstation (1) top embedding is provided with recess (102), workstation (1) top one side fixed mounting has electromagnetic heating circle (2), its characterized in that: a casting mechanism and a cooling mechanism are arranged on the workbench (1);

the casting mechanism comprises a screw rod slide rail A (3), a servo motor A (301), a slide block A (302), a pneumatic clamping hand A (3021), a stamping male die (4), a hydraulic telescopic rod (401) and a stamping female die (4011);

a screw rod sliding rail A (3) is fixedly installed on one side of the workbench (1), a servo motor A (301) is installed on one side of the screw rod sliding rail A (3), a sliding block A (302) is connected above the screw rod sliding rail A (3) in a sliding mode, a pneumatic clamping hand A (3021) is installed on one side of the sliding block A (302), a hydraulic telescopic rod (401) is installed below the cross frame (101), a stamping male die (4) is installed below the hydraulic telescopic rod (401), and a stamping female die (4011) is fixedly installed in the groove (102) corresponding to the stamping male die (4);

a screw rod sliding rail B (402) is fixedly installed on one side inside the groove (102), a servo motor B (4021) is installed on one side of the screw rod sliding rail B (402), a sliding block B (4022) is connected above the screw rod sliding rail B (402) in a sliding mode, and a pneumatic clamping hand B (4023) is fixedly installed on one side of the sliding block B (4022);

the cooling mechanism comprises a water tank (5), a water pump (501), a spray rack (502), a wide-mouth water pipe (503) and a leakage net (5031);

a water tank (5) is fixedly arranged below the workbench (1), a water pump (501) is arranged in the water tank (5), a spray rack (502) is fixedly arranged below the cross frame (101), wide-mouth water pipes (503) are embedded in the grooves (102) and extend to the inside of the water tank (5) in a snake-shaped arrangement manner below the workbench (1), and a leakage net (5031) is arranged at an opening above the wide-mouth water pipes (503);

the inside fixed mounting of wide-mouth water pipe (503) has slide rail (504), swing joint has between slide rail (504) to cross filter core (5041), it has handle (5042) to cross filter core (5041) one side fixed mounting.

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