CN216679340U

CN216679340U - Cleaning device for heat treatment workpiece

Info

Publication number: CN216679340U
Application number: CN202220188171.1U
Authority: CN
Inventors: 郜志文; 郜可坤; 孙力; 崔效炎; 程连堂; 郜培全; 娄现伟
Original assignee: Henan Jingcheng Automobile Parts Co ltd
Current assignee: Henan Jingcheng Automobile Parts Co ltd
Priority date: 2022-01-24
Filing date: 2022-01-24
Publication date: 2022-06-07
Anticipated expiration: 2032-01-24

Abstract

The utility model belongs to the technical field of heat treatment workpiece processing, in particular to a cleaning device for heat treatment workpieces, which comprises a cleaning box, wherein four corners of the upper surface of the cleaning box are fixedly connected with four brackets respectively, the workpiece to be cleaned is placed on the upper surface of a screen plate, a stepping motor is started to drive the placing screen plate to move downwards, the placing screen plate stops after moving until the workpiece in the cleaning box is submerged in cleaning liquid in the cleaning box, sound energy of an ultrasonic generator is converted into mechanical vibration through a transducer, the ultrasonic wave is radiated into the cleaning liquid in the cleaning box through the transducer, micro bubbles in liquid in a tank can keep vibrating under the action of the sound wave due to the radiation of the ultrasonic wave, cavitation, acceleration and direct current are formed in the cleaning liquid, and a dirt layer on the surface of the workpiece is dispersed, emulsified and peeled to achieve the cleaning purpose, the device is simple to operate, high in cleaning efficiency and short in consumed time, and is used.

Description

Cleaning device for heat treatment workpiece

Technical Field

The utility model belongs to the technical field of heat treatment workpiece processing, and particularly relates to a cleaning device for a heat treatment workpiece.

Background

Heat treatment refers to a hot metal working process in which a material is heated, held and cooled in the solid state to achieve a desired texture and properties.

For avoiding polluting the work place, the environment and to the recycle of wastes material, all parts through machining, thermal treatment all must wash, in order to detach its surface grease, filth, cutting fluid and metal debris, abluent work piece needs to be put things in good order and wash on the conveyer belt usually, when wasing, the one side of work piece and transmission band coincidence can't be washd, consequently need carry out a lot of washing, lead to the washing progress slow, it is long to consume time, and too extravagant water source among the cleaning process, and current device can't retrieve the washing water source.

SUMMERY OF THE UTILITY MODEL

To solve the problems set forth in the background art described above. The utility model provides a cleaning device for a heat treatment workpiece.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a belt cleaning device of thermal treatment work piece, is including wasing the case, the four corners department of wasing case upper surface rigid coupling respectively has four supports, and four the upper surface of support respectively with the four corners department rigid coupling of mounting panel lower surface, the left and right sides face of mounting panel respectively with the one side rigid coupling that two connecting plates are relative, and two the center department of connecting plate upper surface is equipped with two lifting unit respectively, the downside of wasing incasement wall and the surface rigid coupling of baffle, the upper surface of baffle is equipped with the washing subassembly.

Preferably, two fans are respectively installed on the left side and the right side of the upper surface of the installation plate, and the positions of the fans correspond to the position of the cleaning box.

Preferably, lifting unit is including installing the step motor at the connecting plate upper surface, step motor's output shaft passes the bearing of connecting plate upper surface joint and the top rigid coupling of screw rod, the surface threaded connection of screw rod has the thread bush, the right flank of thread bush and the left surface rigid coupling of fixed plate, the lower surface of fixed plate and the upper surface rigid coupling of placing the otter board, the bottom of screw rod and the upper surface rigid coupling of limiting plate.

Preferably, the fixed plate is T-shaped, the front side and the rear side of the lower surface of the mesh plate are detachably connected with the upper surfaces of the four fixed blocks respectively, the four fixed blocks are symmetrical with each other pairwise, the lower surface of each fixed block is fixedly connected with the upper surface of the filter box, and the outer surface of the filter box is connected with the inner wall of the water tank in a sliding mode.

Preferably, wash the subassembly including installing the transducer at the baffle upper surface, the input of transducer passes through electric wire and supersonic generator's output electric connection, supersonic generator installs the lower surface at washing incasement wall.

Preferably, the right side surface of the cleaning box is communicated with the left side surface of the water outlet pipe, and the valve is arranged on the front surface of the water outlet pipe.

Compared with the prior art, the utility model has the beneficial effects that:

the workpiece to be cleaned is placed on the upper surface of the screen plate, the stepping motor is started to drive the placing screen plate to move downwards, the placing screen plate moves to the position that the workpiece in the cleaning box is submerged in the cleaning liquid in the cleaning box and then stops, the sound energy of the ultrasonic generator is converted into mechanical vibration through the transducer, the ultrasonic wave is radiated into the cleaning liquid in the cleaning box through the transducer, micro bubbles in liquid in the tank can keep vibrating under the action of sound waves due to the radiation of the ultrasonic wave, and a cavitation effect, an acceleration effect and a direct current effect are formed in the cleaning liquid, so that a dirt layer on the surface of the workpiece is dispersed, emulsified and stripped to achieve the cleaning purpose.

According to the utility model, the placing screen plate is driven to move upwards by the reverse rotation of the stepping motor, the cleaned workpiece is lifted, the fan is used for air-drying the workpiece, the drying of the surface of the workpiece is accelerated, and the cleaning efficiency of the workpiece is improved.

According to the utility model, the filtering box is used for filtering the dregs in the cleaning liquid, the filtered dregs are accumulated in the filtering box, the fixing block is separated from the placing screen plate, and the dregs in the filtering box can be intensively recovered, so that the cleaning liquid in the cleaning box can be repeatedly used for many times, and the waste of water resources is avoided.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional view of the front view of the present invention;

FIG. 3 is a schematic front view of the present invention;

FIG. 4 is a schematic perspective view of the screen plate and the filter box according to the present invention;

in the figure: 1. a cleaning tank; 2. a support; 3. mounting a plate; 4. a fan; 5. a connecting plate;

lifting assembly: 61. a stepping motor; 62. a screw; 63. a threaded sleeve; 64. a fixing plate; 65. placing a screen plate;

7. a limiting plate; 8. a water outlet pipe; 9. a valve; 10. a filter box;

cleaning the component: 111. a partition plate; 112. an ultrasonic generator; 113. a transducer;

12. and (5) fixing blocks.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Examples

Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a belt cleaning device of thermal treatment work piece, is including wasing case 1, the four corners department of wasing 1 upper surface of case respectively the rigid coupling have four supports 2, and four the upper surface of support 2 respectively with the four corners department rigid coupling of 3 lower surfaces of mounting panel, the left and right sides face of mounting panel 3 respectively with two relative one rigid couplings of connecting plate 5, and two the center department of 5 upper surfaces of connecting plate is equipped with two lifting unit respectively, the downside of wasing 1 inner wall of case and the surface rigid coupling of baffle 111, the upper surface of baffle 111 is equipped with the washing subassembly.

Specifically, two fans 4 are respectively arranged on the left side and the right side of the upper surface of the mounting plate 3, and the positions of the fans 4 correspond to the position of the cleaning box 1;

after the lifting assembly lifts the cleaned workpiece, the fan 4 air-dries the workpiece, so that the surface of the workpiece is dried more quickly, and the cleaning efficiency of the workpiece is improved.

Specifically, the lifting assembly comprises a stepping motor 61 arranged on the upper surface of the connecting plate 5, an output shaft of the stepping motor 61 penetrates through a bearing clamped on the upper surface of the connecting plate 5 and is fixedly connected with the top end of a screw 62, a threaded sleeve 63 is in threaded connection with the outer surface of the screw 62, the right side surface of the threaded sleeve 63 is fixedly connected with the left side surface of a fixing plate 64, the lower surface of the fixing plate 64 is fixedly connected with the upper surface of a placing net plate 65, and the bottom end of the screw 62 is fixedly connected with the upper surface of the limiting plate 7;

the stepping motor 61 is started through an external power supply, the stepping motor 61 is started to drive the screw rods 62 to rotate, the two screw rods 62 with the same rotating speed drive the two thread sleeves 63 and the placing screen plate 65 to move downwards, the placing screen plate 65 moves to the position where a workpiece in the cleaning box 1 is submerged in cleaning liquid in the cleaning box 1 and then stops, and the stepping motor 61 rotates reversely to drive the placing screen plate 65 to move upwards.

Specifically, by arranging the fixing plate 64 to be T-shaped, the front side and the rear side of the lower surface of the placing screen 65 are detachably connected with the upper surfaces of the four fixing blocks 12 respectively, the four fixing blocks 12 are symmetrical to each other in pairs, the lower surfaces of the fixing blocks 12 are fixedly connected with the upper surface of the filter box 10, and the outer surface of the filter box 10 is slidably connected with the inner wall of the water tank;

the filtering box 10 filters dregs contained in the cleaning liquid, the filtered dregs are stacked in the filtering box 10, people separate the fixed block 12 from the placing screen 65, and then the dregs in the filtering box 10 can be collected and recycled.

Specifically, the cleaning assembly comprises a transducer 113 mounted on the upper surface of the partition 111, the input end of the transducer 113 is electrically connected with the output end of the ultrasonic generator 112 through an electric wire, and the ultrasonic generator 112 is mounted on the lower surface of the inner wall of the cleaning tank 1;

the sound energy of the ultrasonic generator 112 is converted into mechanical vibration by the transducer 113, the ultrasonic wave is radiated into the cleaning liquid in the cleaning tank 1 by the transducer 113, and the micro bubbles in the liquid in the tank can keep vibrating under the action of the sound wave due to the radiation of the ultrasonic wave, so that a cavitation action, an acceleration action and a direct current action are formed in the cleaning liquid, and a dirt layer on the surface of the workpiece is dispersed, emulsified and peeled to achieve the purpose of cleaning.

Specifically, the right side surface of the cleaning box 1 is communicated with the left side surface of a water outlet pipe 8, and a valve 9 is arranged on the front surface of the water outlet pipe 8;

the cleaning liquid after being cleaned for many times in the cleaning box 1 can be discharged through the water outlet pipe 8, and then new cleaning liquid is added in the cleaning box 1 to clean the workpiece.

The working principle and the using process of the utility model are as follows:

the utility model, when in use;

a workpiece to be cleaned is placed on the upper surface of a screen plate, a stepping motor 61 is started to drive a screw rod 62 to rotate, the two screw rods 62 with the same rotating speed drive two thread sleeves 63 and a placing screen plate 65 to move downwards, the placing screen plate 65 moves until the workpiece in a cleaning box 1 is submerged in cleaning liquid in the cleaning box 1 and then stops, sound energy of an ultrasonic generator 112 is converted into mechanical vibration through a transducer 113, ultrasonic waves are radiated into the cleaning liquid in the cleaning box 1 through the transducer 113, micro bubbles in liquid in a tank can keep vibrating under the action of the sound waves due to the radiation of the ultrasonic waves, cavitation, acceleration and direct current are formed in the cleaning liquid, and a dirt layer on the surface of the workpiece is dispersed, emulsified and stripped to achieve the cleaning purpose;

filter tank 10 filters the dregs that contain in the washing liquid, and dregs after filtering are piled up in filter tank 10, with fixed block 12 with place otter board 65 separation, can concentrate the recovery processing to dregs in the filter tank 10 for washing liquid in the washing case 1 can carry out a lot of used repeatedly, avoids water waste.

It is well within the skill of those in the art to implement and protect the present invention without undue experimentation and without undue experimentation that the present invention is directed to software and process improvements.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A cleaning device for heat-treated workpieces comprises a cleaning box (1), and is characterized in that: four corners department of wasing case (1) upper surface rigid coupling respectively has four support (2), and four the upper surface of support (2) respectively with the four corners department rigid coupling of mounting panel (3) lower surface, the left and right sides face of mounting panel (3) respectively with two relative one side rigid couplings of connecting plate (5), and two the center department of connecting plate (5) upper surface is equipped with two lifting unit respectively, the downside of wasing case (1) inner wall and the surface rigid coupling of baffle (111), the upper surface of baffle (111) is equipped with the washing subassembly.

2. A cleaning apparatus for heat-treating a workpiece according to claim 1, wherein: two fans (4) are respectively installed on the left side and the right side of the upper surface of the installing plate (3), and the positions of the fans (4) correspond to the positions of the cleaning box (1).

3. A cleaning apparatus for heat-treating a workpiece according to claim 1, wherein: lifting unit is including installing step motor (61) at connecting plate (5) upper surface, the output shaft of step motor (61) passes the bearing of connecting plate (5) upper surface joint and the top rigid coupling of screw rod (62), the surface threaded connection of screw rod (62) has thread bush (63), the right side of thread bush (63) and the left surface rigid coupling of fixed plate (64), the lower surface of fixed plate (64) and the upper surface rigid coupling of placing otter board (65), the bottom of screw rod (62) and the upper surface rigid coupling of limiting plate (7).

4. A cleaning apparatus for heat-treating a workpiece according to claim 3, wherein: the shape of fixed plate (64) is T shape, place the front and back both sides of otter board (65) lower surface and can dismantle with the upper surface of four fixed blocks (12) respectively and be connected, and four two liang of mutual symmetry of fixed block (12), the lower surface of fixed block (12) and the upper surface rigid coupling of rose box (10), the surface of rose box (10) and the inner wall sliding connection of water tank.

5. A cleaning apparatus for heat-treating a workpiece according to claim 1, wherein: the cleaning assembly comprises a transducer (113) arranged on the upper surface of a partition plate (111), the input end of the transducer (113) is electrically connected with the output end of an ultrasonic generator (112) through an electric wire, and the ultrasonic generator (112) is arranged on the lower surface of the inner wall of a cleaning box (1).

6. A cleaning apparatus for heat-treating a workpiece according to claim 1, wherein: the right lateral surface of wasing case (1) is linked together with outlet pipe (8) left lateral surface, valve (9) are installed in the front of outlet pipe (8).