CN216678715U - Small-size nonstandard spare is restoreed and is used multi-angle spraying device - Google Patents
Small-size nonstandard spare is restoreed and is used multi-angle spraying device Download PDFInfo
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- CN216678715U CN216678715U CN202122940663.XU CN202122940663U CN216678715U CN 216678715 U CN216678715 U CN 216678715U CN 202122940663 U CN202122940663 U CN 202122940663U CN 216678715 U CN216678715 U CN 216678715U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses a small-sized multi-angle spraying device for non-standard part repair, and belongs to the technical field of non-standard part repair. The device comprises a protective box, an adjusting mechanism and a spraying mechanism; the box body of the protective box is arranged on the operating platform; the adjusting mechanism comprises a rotary table, an adjusting push rod and a three-jaw chuck which are sequentially arranged on the operating table from bottom to top, the bottom of the adjusting push rod is fixedly arranged in a hollow area of the rotary table, the top of the adjusting push rod is connected to the bottom of the three-jaw chuck through a bearing, the bottom of the rotary table is connected with a reciprocating motor, and at least 3 spring telescopic rods are arranged between the rotary table and the three-jaw chuck; the spraying mechanism comprises a spraying liquid bin, a spraying pipe and a spray head which are connected in sequence, and a spraying pump is arranged on the spraying pipe; the box inner wall extends and is equipped with the support, and support end portion articulates there is the rotation clamp, is equipped with the spraying push rod between support and the rotation clamp top, and the spraying pipe is established in the rotation clamp. The utility model has simple structure, convenient realization and obvious effect of improving the environment of the whole workshop by all automatic operations.
Description
Technical Field
The utility model belongs to the technical field of non-standard part repair, and particularly relates to a small multi-angle spraying device for non-standard part repair.
Background
The non-standard part is a part produced by continuous proofing on the basis of a drawing according to equipment requirements, the price of the non-standard part is much higher than that of a standard part, so that in use, the surface of the small non-standard part is generally repaired after being worn or corroded and then is continuously used until the service life is finished, and the surface repairing treatment difficulty of the small non-standard part is in a spraying link.
Because large spraying equipment cannot be suitable for non-standard parts, on one hand, clamping does not have corresponding equipment, and on the other hand, a spraying machine for large-scale equipment in spraying has large flow and large pressure, and even if the clamping equipment for the small-sized non-standard parts is singly modified, the clamping equipment cannot be directly used.
Among the prior art, because the surface treatment enterprise accepts the spare part of many enterprises and handles, so standard component and non-standard spare quantity and kind are various, and the spraying to small-size non-standard spare is generally that manual turn the limit spouts on the revolving stage after the artifical protection, but this kind of operating mode has a lot of drawbacks:
1. lack more safe effectual safeguard measure in the spraying, even if be with work clothes and face guard, the splash of slight liquid can form the droplet and disperse in whole workshop in the spraying, and is very big to workshop environment influence, though later stage transformation has set up the operation room alone to small-size nonstandard piece spraying, but extensive formula spraying operation still exists to the potential harm of operating personnel.
2. In order to prevent the non-standard part from being kept stable under the impact of the coating in the manual operation, generally, two persons are matched for operation, one person sprays, one person assists in controlling the rotary table and the small non-standard part clamped in the rotary table, the unstable gravity center of the small non-standard part is prevented from being clamped and accidentally falling over the rotary table, so that the rotary table is discontinuously rotated, the speed is not uniform, the spraying uniformity is further low, the spray head is required to be operated at multiple angles by an operator, the operation is more complicated, the effect is poor, and the forward feedback of a user manufacturer on the anticorrosion treatment period and the service life of the non-standard part is further influenced; the two-person cooperation has lower working efficiency and higher cost.
3. The biggest requirements of automatic spraying on equipment are that parts rotate at a constant speed, the spraying equipment can adapt to the sizes and specifications of small nonstandard parts, a spray head can spray in multiple directions and multiple angles, and equipment integrating corresponding functions is lacked in the prior art.
Based on the problems in the background art, an operator provides a small-sized multi-angle spraying device for non-standard part repair.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a multi-angle spraying device for repairing small non-standard parts, which aims to solve the problems of low uniformity, low efficiency and lack of related automatic equipment in manual operation in the spraying of the small non-standard parts.
In order to solve the problems, the technical scheme of the utility model is as follows:
a multi-angle spraying device for repairing small non-standard parts comprises a protective box, an adjusting mechanism and a spraying mechanism; the box body of the protective box is arranged on the operating platform; the adjusting mechanism comprises a rotary table, an adjusting push rod and a three-jaw chuck which are sequentially arranged on the operating table from bottom to top, the bottom of the adjusting push rod is fixedly arranged in a hollow area of the rotary table, the top of the adjusting push rod is connected to the bottom of the three-jaw chuck through a bearing, the bottom of the rotary table is connected with a reciprocating motor, and at least 3 spring telescopic rods are arranged between the rotary table and the three-jaw chuck; the spraying mechanism comprises a spraying liquid bin, a spraying pipe and a spray head which are connected in sequence, and a spraying pump is arranged on the spraying pipe; the box inner wall extends and is equipped with the support, and support end portion articulates there is the rotation clamp, and the support is close to the one end of box inner wall and rotates and to incline between the clamp top and be equipped with the spraying push rod, and spraying 3 is established in the rotation clamp.
Furthermore, a slot is arranged in the middle of the rotary table, a fixed round table is arranged in the slot, and the bottom of the adjusting push rod is arranged on the fixed round table.
Further, the spraying liquid bin is arranged on the operating platform, and a liquid adding pipe is arranged at the top of the spraying liquid bin.
Furthermore, the operating platform below is equipped with the strip landing leg, and the landing leg bottom is equipped with the slipmat, the stability of complete machine when guaranteeing the spraying vibrations.
Furthermore, the side wall of the box body is provided with an opening, and the spraying pipe penetrates through the opening.
Furthermore, the box door of the box body is provided with an observation window and a locking handle.
The utility model has the following beneficial effects:
(1) the height of the three-jaw chuck is adjusted by adjusting the push rod, so that the relative position between the non-standard part and the spray head is further adjusted, and the non-standard part can be randomly adjusted to the side position or the lower part of the spray head; by means of rotation of the rotary table, the three-jaw chuck is driven to rotate through the spring telescopic rod to realize rotary spraying of the non-standard piece, and the spring telescopic rod is convenient for the non-standard piece with non-concentrated gravity center to keep balance on the three-jaw chuck all the time in rotation; the rotating hoop can be pushed to rotate clockwise along the hinged point of the support by the extension of the spraying push rod, the spray head is driven to rotate at any angle in the range from the horizontal direction to the vertical direction, and the telescopic hose of the spraying pipe can conveniently rotate in a matched manner; the three movable structures are mutually matched to realize the omnibearing spraying of the small non-standard part in the rotation, ascending and descending of the non-standard part and the rotation of the spray head.
(2) The spraying device has a simple structure, is convenient and fast to realize, realizes all automatic operations in the whole spraying process, can realize fast and convenient spraying by one operator, greatly shortens the treatment period, and correspondingly prolongs the service life of the non-standard part subjected to the anti-corrosion treatment. And the whole spraying process is finished in the protective box, so that the damage of the coating to operators without splashing is avoided, the air quality of a workshop is also ensured, and the effect of improving the environment of the whole workshop is obvious.
Drawings
FIG. 1 is a schematic structural view of a multi-angle spraying device for repairing small nonstandard parts;
FIG. 2 is a schematic structural diagram of a protective box in a multi-angle spraying device for repairing small nonstandard parts;
FIG. 3 is a schematic structural diagram of an adjusting table in a multi-angle spraying device for repairing small non-standard parts;
FIG. 4 is a schematic structural view of a coating machine in the multi-angle coating device for repairing small nonstandard parts;
fig. 5 is an enlarged view of a portion a in fig. 4.
The reference numbers are as follows: 1-a protective box; 11-an operation table; 12-a leg; 13-a box body; 14-a box door; 15-observation window; 16-locking a handle; 17-a non-slip mat; 18-opening holes;
2-an adjustment mechanism; 21-a reciprocating motor; 22-a turntable; 23-slotting; 24-fixing the round table; 25-adjusting the push rod; 26-a three-jaw chuck; 27-spring telescopic rod;
3-a spraying mechanism; 31-spraying a liquid bin; 32-a spray pump; 33-a spray pipe; 34-a spray head; 35-a support; 36-rotating the clamp; 37-spraying push rod; 38-filling tube.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
As shown in figures 1-5, the multi-angle spraying device for repairing the small non-standard parts comprises a protective box 1, an adjusting mechanism 2 and a spraying mechanism 3.
The box body 13 of the protective box 1 is arranged on the operating platform 11; 4 supporting legs 12 are arranged below the operating platform 11, and anti-skid pads 17 are arranged at the bottoms of the supporting legs 12. The box door 14 of the box body 13 is provided with an observation window 15 and a locking handle 16, and the side wall of the box body 13 is provided with an opening 18.
The adjusting mechanism 2 comprises a rotary table 22, an adjusting push rod 25 and a three-jaw chuck 26 which are arranged on the operating platform 11 from bottom to top in sequence; the bottom of the adjusting push rod 25 is fixedly arranged in a hollow area of the rotary table 22, and the specific arrangement mode is as follows: a slot 23 is formed in the middle of the rotary table 22, a fixed round table 24 is arranged in the slot 23, the bottom of an adjusting push rod 25 is installed on the fixed round table 24, the top of the adjusting push rod 25 is connected to the bottom of a three-jaw chuck 26 through a bearing, the bottom of the rotary table 22 is connected with a reciprocating motor 21, and 4 spring telescopic rods 27 are arranged between the rotary table 22 and the three-jaw chuck 26; the non-standard part is kept balanced on the three-jaw chuck 26 all the time during rotation.
The spraying mechanism 3 comprises a spraying liquid bin 31, a spraying pipe 33 and a spray head 34 which are connected in sequence, a spraying pump 32 is arranged on the spraying pipe 33, the spraying liquid bin 31 is arranged on the operating platform 11, and a liquid adding pipe 38 is arranged at the top of the spraying liquid bin 31. A support 35 is arranged on the inner wall of the box body 13 in an extending mode, a rotating clamp 36 is hinged to the end portion of the support 35, a spraying push rod 37 is obliquely arranged between one end, close to the inner wall of the box body 13, of the support 35 and the top of the rotating clamp 36, the spraying pipe 33 penetrates through the opening 18, and the end of the spraying pipe is arranged in the rotating clamp 36.
Before operation, the corresponding spraying mechanism 3 is replaced and installed according to the anticorrosive paint needing spraying of the small nonstandard part, the spraying pipe 33 penetrates through the open hole 18, the tail end of the spraying pipe is clamped in the rotating clamp 36, and the spraying push rod 37 is debugged.
And then the small-sized non-standard part is clamped on the three-jaw chuck 26, so that the dead angle is exposed to the maximum extent, and the complete plane or curved surface is placed under the dead angle as much as possible, thereby ensuring the spraying effect of the dead angle. After the installation, the positions of the 4 spring telescopic rods 27 are pressed down for debugging, the rotary table 22 is manually rotated, the rotating state is observed, and the stability of the center of the rotary shaft is ensured, so that the nonstandard part is prevented from being thrown out due to the unstable gravity when the reciprocating motor 21 drives the rotary table 22 to spray.
The adjusting push rod 25 is opened to adjust the initial height of the three-jaw chuck 26 and the non-standard part thereon, the initial height is generally the height adjusting push rod 25, so that the spray head 34 is flush with the bottom of the non-standard part on the three-jaw chuck 26, and the anticorrosive paint can be sprayed into the bottom.
After the adjustment is finished, transparent protective paper is pasted on the observation window 15, and the transparent protective paper is torn off after coating and is not needed to be wiped. Door 14 is then closed and locking handle 16 locks door 14.
During operation, the reciprocating motor 21 is started to drive the rotary table 22 to rotate, the spraying pump 32 is started to spray the rotating non-standard parts, at the moment, mist in the box body 13 is not heavy, and the spraying condition can be observed through the observation window 15. After the bottom surface spraying is finished, the adjusting push rod 25 is controlled to descend, the spraying nozzle angle is adjusted by remotely controlling the bending and stretching of the spraying push rod 37 according to experience, at the moment, mist in the box body 13 becomes heavy and cannot be observed, generally, according to experience, the spraying angle is proved to be appropriate when the resistance is large, when a large amount of anticorrosive paint is sprayed to the box body 13, the angle needs to be adjusted, the spraying pump 32 is closed after all spraying is finished, and the box body 13 is statically left until the mist drops of the box body 13 are settled. And then, according to the property of the anticorrosive paint and the surface treatment requirement, drying, matching with multilayer spraying or directly taking out the non-standard part, manually brushing the mounting part if a spraying missing area exists, and turning and clamping the position for spraying if special requirements exist, wherein the method is similar to the operation.
It should be noted that the accessory adjusting push rod 25, the reciprocating motor 21, and the spraying push rod 37 in the embodiment are all commercially available in the market, the specific model specification needs to be determined by type selection according to the actual specification of the device, and the specific type selection calculation method adopts the prior art in the field, so detailed description is omitted.
Claims (6)
1. The utility model provides a small-size nonstandard spare is restoreed and is used multi-angle spraying device, includes adjustment mechanism (2) and spraying mechanism (3), adjustment mechanism (2) include three-jaw chuck (26), spraying mechanism (3) are including spraying fluid reservoir (31), spray pipe (33), shower nozzle (34) that connect gradually, be equipped with spray pump (32), its characterized in that on spray pipe (33): the protective box is characterized by further comprising a protective box (1), a box body (13) of the protective box (1) is arranged on an operating platform (11), the operating platform (11) is sequentially provided with a rotary table (22) and an adjusting push rod (25) of an adjusting mechanism (2) from bottom to top, the bottom of the adjusting push rod (25) is fixedly arranged in a hollow area of the rotary table (22), the top of the adjusting push rod (25) is connected to the bottom of a three-jaw chuck (26) through a bearing, the bottom of the rotary table (22) is connected with a reciprocating motor (21), and at least 3 spring telescopic rods (27) are arranged between the rotary table (22) and the three-jaw chuck (26); box (13) inner wall extension is equipped with support (35), support (35) end portion articulates there is rotation clamp (36), support (35) are close to the one end of box (13) inner wall and rotate and to be equipped with spraying push rod (37) with the slope between clamp (36) top, establish in rotation clamp (36) spraying pipe (33).
2. The multi-angle spraying device for repairing small nonstandard parts according to claim 1, characterized in that: the middle of the rotary table (22) is provided with a groove (23), the groove (23) is internally provided with a fixed round table (24), and the bottom of the adjusting push rod (25) is arranged on the fixed round table (24).
3. The multi-angle spraying device for repairing small nonstandard parts according to claim 2, wherein: the spraying liquid bin (31) is arranged on the operating platform (11), and a liquid adding pipe (38) is arranged at the top of the spraying liquid bin (31).
4. The multi-angle spraying device for repairing small nonstandard parts according to claim 3, wherein: 4 supporting legs (12) are arranged below the operating platform (11), and anti-skid pads (17) are arranged at the bottoms of the supporting legs (12).
5. The multi-angle spraying device for repairing small nonstandard parts according to claim 1, characterized in that: the side wall of the box body (13) is provided with an opening (18), and the spraying pipe (33) penetrates through the opening (18).
6. The multi-angle spraying device for repairing small nonstandard parts according to claim 1, characterized in that: an observation window (15) and a locking handle (16) are arranged on a box door (14) of the box body (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122940663.XU CN216678715U (en) | 2021-11-27 | 2021-11-27 | Small-size nonstandard spare is restoreed and is used multi-angle spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122940663.XU CN216678715U (en) | 2021-11-27 | 2021-11-27 | Small-size nonstandard spare is restoreed and is used multi-angle spraying device |
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| Publication Number | Publication Date |
|---|---|
| CN216678715U true CN216678715U (en) | 2022-06-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122940663.XU Active CN216678715U (en) | 2021-11-27 | 2021-11-27 | Small-size nonstandard spare is restoreed and is used multi-angle spraying device |
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|---|---|
| CN (1) | CN216678715U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115284424A (en) * | 2022-07-15 | 2022-11-04 | 佛山森兰特科技有限公司 | Electroceramic spraying positioning device and electroceramic loading method |
-
2021
- 2021-11-27 CN CN202122940663.XU patent/CN216678715U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115284424A (en) * | 2022-07-15 | 2022-11-04 | 佛山森兰特科技有限公司 | Electroceramic spraying positioning device and electroceramic loading method |
| CN115284424B (en) * | 2022-07-15 | 2024-04-23 | 佛山森兰特科技有限公司 | Electroceramics spraying and positioning device and electroceramics feeding method |
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