CN216662443U - High viscosity gel filling machine - Google Patents
High viscosity gel filling machine Download PDFInfo
- Publication number
- CN216662443U CN216662443U CN202122415423.8U CN202122415423U CN216662443U CN 216662443 U CN216662443 U CN 216662443U CN 202122415423 U CN202122415423 U CN 202122415423U CN 216662443 U CN216662443 U CN 216662443U
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- CN
- China
- Prior art keywords
- filling
- gel
- filling machine
- tank
- high viscosity
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000002347 injection Methods 0.000 claims abstract description 18
- 239000007924 injection Substances 0.000 claims abstract description 18
- 230000000694 effects Effects 0.000 claims abstract description 4
- 238000007790 scraping Methods 0.000 claims abstract description 4
- 230000000903 blocking effect Effects 0.000 claims description 11
- 230000003028 elevating effect Effects 0.000 claims 4
- 230000001105 regulatory effect Effects 0.000 claims 3
- 238000003860 storage Methods 0.000 abstract description 17
- 238000004140 cleaning Methods 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract description 3
- 230000000717 retained effect Effects 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 abstract description 2
- 239000000499 gel Substances 0.000 description 34
- 238000005429 filling process Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000010923 batch production Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000006072 paste Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Basic Packing Technique (AREA)
Abstract
The utility model discloses a high-viscosity gel filling machine, and belongs to the technical field of filling machines. The high-viscosity gel filling machine comprises a filling tank, a filling mechanism, a conveying mechanism and a bearing box. According to the utility model, the material injection tank is used for replacing a storage tank of a traditional gel filling machine, the filled pressure applying part is input from the material injection tank, an external high-pressure air pressure valve is used for pushing the scraper plate to move downwards along the material injection pipe, so that extrusion force is provided for gel, the wall-hung gel is scraped to the bottom of the tank body, and the scraping strip improves the effect of cleaning the wall-hung gel, the gel is prevented from being retained in the storage tank for a long time, the filled gel has good physical and chemical properties, and the internal environment of the storage tank is maintained; in addition, when the filling material is changed to the liquid filling machine, the storage tank can be used as much as possible, the material waste is reduced, the tank body cleaned by the scraper blade is more convenient to clean, the cleaning strength is low, and therefore the practicability of the liquid filling machine in the process of storing high-viscosity gel is enhanced.
Description
Technical Field
The utility model belongs to the technical field of filling machines, and particularly relates to a high-viscosity gel filling machine.
Background
The filling machine is an important packaging device, covers filling types such as liquid, paste, powder and granules, and is widely used in the industries such as food, beverage, daily chemicals and the like. Currently, filling machines for high viscosity gels commonly use pneumatic high pressure or push rods to fill the viscous gel into containers.
In the prior art, the gel filling machine is provided with a storage tank for temporarily storing gel, the storage tank is used as a temporary storage device, and internal substances cannot be stored for too long time; however, the fluidity of the gel is poor, the phenomenon of wall hanging in the storage tank is serious, the gel on the wall hanging part is slowly settled and can only provide a lubricating effect for the gel inside, so that the gel in the middle of the storage tank cannot enter a filling link in time and is retained in the storage tank for a long time, the physicochemical property is degraded, and the environment in the storage tank is slowly polluted; in addition, when the filling material is replaced, the gel on the wall is difficult to be utilized and can only be cleaned, so that the material waste is caused, the cleaning strength is high, and the poor practicability of the existing filling machine in the process of storing the high-viscosity gel is reflected.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: a high viscosity gel filling machine is provided to solve the above problems of the prior art.
The technical scheme is as follows: a high-viscosity gel filling machine comprises a filling tank, a filling mechanism, a conveying mechanism and a bearing box, wherein the conveying mechanism is installed on the bearing box, the filling mechanism is installed on the bearing box, and the filling tank is installed on the filling mechanism;
wherein, the material filling jar includes cover, notes material pipe, atmospheric valve, scraper blade, jar body and reset spring, the top of the jar body is provided with the cover, install the atmospheric valve on the cover, the middle part of cover is run through and is installed notes material pipe, it is equipped with the scraper blade to annotate the cover on the material pipe, the scraper blade is connected with reset spring's one end, reset spring's the other end is connected on the cover.
Further, the scraper is of a convex structure, and a scraper strip is arranged at the edge of the scraper; the convex structure of the scraper makes the edge of the scraper contact with the gel, and the scraper bar at the edge of the scraper can effectively clean the wall-hung gel.
Further, the filling mechanism comprises a lifting cylinder, an upper magnetic switch, a guide post, a filling gun, a valve plate, a lifting adjusting hand wheel, a frame, a connecting pipeline and a lifting screw rod, the frame is installed at the bottom of the filling tank, an adjusting plate is movably arranged in the middle of the frame, the lifting screw rod is connected onto the adjusting plate, the lifting adjusting hand wheel is installed on the lifting screw rod, the valve plate is installed at the bottom of the lifting screw rod, a plurality of filling guns are installed on the valve plate, the filling gun is communicated with the filling tank through the connecting pipeline, the valve plate is sleeved on the guide post, the guide post is connected with the adjusting plate and connected with a bearing box downwards, the bottom of the valve plate is connected with the output end of the lifting cylinder, the lifting cylinder is installed with the upper magnetic switch, and the lifting cylinder is installed on the bearing box; the filling mechanism enables the height of the filling gun to be matched with filling containers of various models by adjusting the lifting adjusting hand wheel, and the filling gun can be inserted into the filling containers by controlling the lifting air cylinder, so that the filling process is stable and efficient.
Furthermore, the conveying mechanism comprises a conveying belt, conveying railings, bottle blocking blocks, lifting supporting seats, pneumatic bottle clamping devices and photoelectric switches, the conveying railings are arranged on the conveying belt, the photoelectric switches are mounted on two sides of the conveying belt, the bottle blocking blocks are mounted on the inner sides of the two photoelectric switches, the pneumatic bottle clamping devices are arranged in the middle of the conveying belt, and the lifting supporting seats are arranged on the upper sides of the pneumatic bottle clamping devices; conveying mechanism can accurately convey a plurality of filling containers to filling mechanism department under the cooperation of bottle stop block, pneumatic bottle clamping device and photoelectric switch, and conveying mechanism is batch production's key.
Furthermore, an operation box is arranged on the rack and is electrically connected with the upper magnetic switch, the filling gun, the conveying belt, the bottle blocking block, the pneumatic bottle clamping device and the photoelectric switch; the operation box can control the filling mechanism and the conveying mechanism to work coordinately, and automatic production is realized.
Furthermore, the bearing box comprises an adjusting foot, a door plate handle, a bearing underframe and a conveying support seat, wherein the adjusting foot is installed at the bottom of the bearing underframe, the door plate is installed on the bearing underframe, the door plate handle is installed on the door plate, the conveying support seat is installed on the bearing underframe, and a conveying mechanism is installed on the conveying support seat; the load-bearing box is used for bearing and connecting the integral structure and provides a storage position for the pneumatic device required by the machine.
Has the advantages that: according to the utility model, the material injection tank is used for replacing a storage tank of a traditional gel filling machine, the filled pressure applying part is input from the material injection tank, an external high-pressure air pressure valve is used for pushing the scraper plate to move downwards along the material injection pipe, so that extrusion force is provided for gel, the wall-hung gel is scraped to the bottom of the tank body, and the scraping strip improves the effect of cleaning the wall-hung gel, the gel is prevented from being retained in the storage tank for a long time, the filled gel has good physical and chemical properties, and the internal environment of the storage tank is maintained; in addition, when the filling material is replaced, the storage tank can be used as much as possible, the material waste is reduced, and the cleaning strength of the tank body cleaned by the scraper blade is low, so that the practicability of the filling machine in the process of storing high-viscosity gel is enhanced.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the internal structure of the injection tank of the present invention.
FIG. 3 is a front view of the conveyor mechanism and carrier box of the present invention.
Fig. 4 is a front view of the filling mechanism of the present invention.
The reference signs are: 1. a material injection tank; 11. a can lid; 12. a material injection pipe; 13. a pneumatic valve; 14. a squeegee; 15. a tank body; 16. scraping the strips; 17. a return spring; 2. a filling mechanism; 20. a lifting cylinder; 21. an upper magnetic switch; 22. a guide post; 23. filling a gun; 24. a valve plate; 25. an operation box; 26. a lifting adjusting hand wheel; 27. a frame; 28. connecting a pipeline; 29. lifting a screw rod; 3. a conveying mechanism; 31. a conveyor belt; 32. a conveying handrail; 33. a bottle blocking block; 34. lifting the supporting seat; 35. a pneumatic bottle clamping device; 36. a photoelectric switch; 4. a carrying case; 41. adjusting the ground feet; 42. a door panel handle; 43. a load-bearing chassis; 44. conveying the supporting seat; 45. a water receiving tank; 5. and (6) filling the container.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the utility model.
As shown in fig. 1, the high viscosity gel filling machine comprises a material filling tank 1, a filling mechanism 2, a conveying mechanism 3 and a bearing box 4, wherein the conveying mechanism 3 is installed on the bearing box 4, the filling mechanism 2 is installed on the bearing box 4, and the material filling tank 1 is installed on the filling mechanism 2.
As shown in fig. 2, the material injection tank 1 includes a tank cover 11, a material injection pipe 12, an air pressure valve 13, a scraper 14, a tank body 15 and a return spring 17, the tank cover 11 is disposed on the top of the tank body 15, the air pressure valve 13 is mounted on the tank cover 11, the air pressure valve 13 is connected with an external air pressure input device, the material injection pipe 12 is mounted in the middle of the tank cover 11 in a penetrating manner, the scraper 14 is sleeved on the material injection pipe 12, the scraper 14 is connected with one end of the return spring 17, the other end of the return spring 17 is connected on the tank cover 11, the scraper 14 is in a convex structure, a scraper strip 16 is disposed on the edge of the scraper 14, the edge of the scraper 14 is in contact with gel due to the convex structure, and the scraper strip 16 on the edge of the scraper 14 can efficiently clean the wall-hanging gel.
As shown in fig. 3, the conveying mechanism 3 includes a conveying belt 31, a conveying rail 32, a bottle blocking block 33, lifting support seats 34, pneumatic bottle clamping devices 35 and photoelectric switches 36, the conveying rail 32 is arranged on the conveying belt 31, the photoelectric switches 36 are arranged on both sides of the conveying belt 31, the bottle blocking blocks 33 are arranged on the inner sides of the two photoelectric switches 36, the pneumatic bottle clamping devices 35 are arranged in the middle of the conveying belt 31, the lifting support seats 34 are arranged on the upper sides of the pneumatic bottle clamping devices 35, the conveying mechanism 3 can accurately convey a plurality of filling containers 5 to the filling mechanism 2 under the cooperation of the bottle blocking block 33, the pneumatic bottle clamping devices 35 and the photoelectric switches 36, and the conveying mechanism 3 is a key of batch production;
the bearing box 4 comprises an adjusting foot 41, a door plate handle 42, a bearing chassis 43 and a conveying support seat 44, the adjusting foot 41 is installed at the bottom of the bearing chassis 43, a door plate is installed on the bearing chassis 43, the door plate handle 42 is installed on the door plate, the conveying support seat 44 is installed on the bearing chassis 43, the conveying support seat 44 is provided with a conveying mechanism 3, the bearing box 4 is used for bearing and connecting the whole structure, and a storage position is provided for a pneumatic device required by a machine.
As shown in fig. 4, the filling mechanism 2 includes a lifting cylinder 20, an upper magnetic switch 21, a guide post 22, a filling gun 23, a valve plate 24, a lifting adjusting hand wheel 26, a frame 27, a connecting pipeline 28 and a lifting screw 29, the frame 27 is installed at the bottom of the filling tank 1, an adjusting plate is movably arranged at the middle part of the frame 27, the lifting screw 29 is connected to the adjusting plate, the lifting adjusting hand wheel 26 is installed on the lifting screw 29, the valve plate 24 is installed at the bottom of the lifting screw 29, a plurality of filling guns 23 are installed on the valve plate 24, the filling guns 23 are communicated with the filling tank 1 through the connecting pipeline 28, the valve plate 24 is sleeved on the guide post 22, the adjusting plate is connected to the guide post 22 and connected to the carrying tank 4 at the lower part, the bottom of the valve plate 24 is connected to the output end of the lifting cylinder 20, the upper magnetic switch 21 is installed on the lifting cylinder 20 which is installed on the carrying tank 4, the filling mechanism 2 makes the height of the filling guns 23 match with the filling containers 5 of various models through adjusting lifting adjusting hand wheel 26, and through the control of lift cylinder 20, can probe into filling container 5 with filling gun 23, the filling process is stable high-efficient.
As shown in fig. 1 and 4, the rack 27 is provided with an operation box 25, the operation box 25 is electrically connected with the upper magnetic switch 21, the filling gun 23, the conveyer belt 31, the bottle blocking block 33, the pneumatic bottle clamping device 35 and the photoelectric switch 36, and the operation box 25 can control the filling mechanism 2 and the conveyer mechanism 3 to work in coordination, so as to realize automatic production.
When the automatic bottle filling machine is used, the conveying mechanism 3 conveys the filling containers 5 to the working end of the filling mechanism 2 through the conveying belt 31, in the process, the photoelectric switch 36 counts the number of the filling containers 5, the bottle blocking block 33 blocks the redundant filling containers 5, and the pneumatic bottle clamping device 35 fixes the filling containers 5; then the filling mechanism 2 drives the valve plate 24 to move downwards through the lifting cylinder 20, the filling gun 23 is inserted into the filling container 5, and the gel substance enters the filling container 5 from the filling gun 23 through the connecting pipeline 28 from the filling tank 1; then the lifting cylinder 20 moves reversely, the bottle blocking block 33 puts down a batch of filling containers 5 to enter, and the operation is repeated in such a way, so that the automation of the filling process is realized; in the filling process, the material injection tank 1 pushes the scraper 14 to remove gel in the tank body 15 through the air pressure valve 13 and an external high-pressure device, air exists between the scraper 14 and the gel, the scraper 14 and the gel are not in contact, the adhesion of the gel is avoided, the scraper 14 cleans the gel hanging on the tank body 15 through the scraper strip 16 at the edge, the cleaning effect is good, when new gel needs to be injected into the material injection tank 1, the air pressure valve 13 inputs normal pressure, the reset spring 17 drives the valve plate 24 to move upwards, and then the new gel is injected into the material injection pipe 12; in addition, the electrical and pneumatic elements in the utility model are controlled by the operation box 25, and the work is coordinated and ordered; the height of the filling gun 23 can be changed by lifting the adjusting hand wheel 26 to match with filling containers 5 of various sizes, the applicability is good, and the water cooling system provided for the high-frequency working pneumatic device is economical and practical because the circulating water is cooled by the water receiving tank 45.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.
Claims (6)
1. A high viscosity gel filling machine characterized by: the filling device comprises a material injection tank, a filling mechanism, a conveying mechanism and a bearing box, wherein the conveying mechanism is installed on the bearing box, the filling mechanism is installed on the bearing box, and the material injection tank is installed on the filling mechanism;
wherein, the material filling jar includes cover, notes material pipe, atmospheric valve, scraper blade, jar body and reset spring, the top of the jar body is provided with the cover, install the atmospheric valve on the cover, the middle part of cover is run through and is installed notes material pipe, it is equipped with the scraper blade to annotate the cover on the material pipe, the scraper blade is connected with reset spring's one end, reset spring's the other end is connected on the cover.
2. A high viscosity gel filling machine as defined in claim 1 wherein: the scraper blade is convex structure, the edge of scraper blade is provided with the scraping strip.
3. A high viscosity gel filling machine as defined in claim 1 wherein: the filling mechanism includes the lift cylinder, goes up magnetic switch, guide post, filling gun, valve plate, lift adjustment hand wheel, frame, connecting line and elevating screw, the frame is installed to the bottom of filling jar, the middle part activity of frame is provided with the regulating plate, be connected with elevating screw on the regulating plate, the last lift adjustment hand wheel of installing of elevating screw, the valve plate is installed to elevating screw's bottom, install a plurality of filling gun on the valve plate, filling gun passes through connecting line and the switch-on of notes material jar, the valve plate suit is on the guide post, even the regulating plate on the guide post, even bear the case down, the bottom and the output of lift cylinder of valve plate are connected, install magnetic switch on the lift cylinder, the lift cylinder is installed on bearing the case.
4. A high viscosity gel filling machine as defined in claim 1 wherein: conveying mechanism includes conveyer belt, transport railing, fender bottle piece, lift supporting seat, pneumatic double-layered bottled putting and photoelectric switch, be provided with on the conveyer belt and carry the railing, photoelectric switch, two are all installed to the both sides of conveyer belt the fender bottle piece is all installed to photoelectric switch's inboard, the middle part of conveyer belt is provided with pneumatic double-layered bottled putting, the upside that pneumatic double-layered bottled putting was provided with lift supporting seat.
5. A high viscosity gel filling machine as defined in claim 3 wherein: the frame is provided with an operation box, and the operation box is electrically connected with the upper magnetic switch, the filling gun, the conveying belt, the bottle blocking block, the pneumatic bottle clamping device and the photoelectric switch.
6. A high viscosity gel filling machine as defined in claim 1 wherein: bear the case and include regulation lower margin, door plant handle, bear the chassis, carry the supporting seat, the bottom of bearing the chassis is installed and is adjusted the lower margin, bear and install the door plant on the chassis, install the door plant handle on the door plant, bear and install the transport supporting seat on the chassis, the ann has conveying mechanism on the transport supporting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122415423.8U CN216662443U (en) | 2021-10-08 | 2021-10-08 | High viscosity gel filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122415423.8U CN216662443U (en) | 2021-10-08 | 2021-10-08 | High viscosity gel filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216662443U true CN216662443U (en) | 2022-06-03 |
Family
ID=81765712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122415423.8U Expired - Fee Related CN216662443U (en) | 2021-10-08 | 2021-10-08 | High viscosity gel filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216662443U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115123990A (en) * | 2022-08-19 | 2022-09-30 | 广东非特精细化工有限公司 | Filling equipment with excess material receiving device and filling method thereof |
-
2021
- 2021-10-08 CN CN202122415423.8U patent/CN216662443U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115123990A (en) * | 2022-08-19 | 2022-09-30 | 广东非特精细化工有限公司 | Filling equipment with excess material receiving device and filling method thereof |
| CN115123990B (en) * | 2022-08-19 | 2023-12-05 | 广东非特精细化工有限公司 | Filling equipment with residual material receiving device and filling method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220603 |
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| CF01 | Termination of patent right due to non-payment of annual fee |