CN216662188U - Wall bushing hoisting balance tool - Google Patents
Wall bushing hoisting balance tool Download PDFInfo
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- CN216662188U CN216662188U CN202122365985.6U CN202122365985U CN216662188U CN 216662188 U CN216662188 U CN 216662188U CN 202122365985 U CN202122365985 U CN 202122365985U CN 216662188 U CN216662188 U CN 216662188U
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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Abstract
本实用新型涉及一种穿墙套管吊装平衡工装,包括配重和配重安装座,具有套管安装结构,用于与穿墙套管的端部配合,实现所述穿墙套管吊装平衡工装在穿墙套管端部的安装,还具有配重安装位,所述配重设置在配重安装位处,将穿墙套管吊装平衡工装通过套管安装结构安装在待吊装的穿墙套管的用于伸至阀厅外的一端上,使得其组成的整体的重心相对于穿墙套管自身的重心向偏移,使吊钩与穿墙套管的套管法兰在水平方向上具有更大的距离,从而确保套管法兰在吊装设备与阀厅墙体接触前到达安装位,实现对穿墙套管在阀厅墙体上的安装。
The utility model relates to a hoisting balance tool for a wall-penetrating casing, which comprises a counterweight and a counterweight mounting seat, and has a casing-installing structure for cooperating with the end of the wall-penetrating casing to realize the hoisting balance of the wall-penetrating casing The tooling is installed at the end of the wall bushing, and also has a counterweight installation position. The counterweight is arranged at the counterweight installation position. The wall bushing is hoisted and the balance tool is installed on the wall to be hoisted through the bushing installation structure. The end of the casing is used to extend out of the valve hall, so that the center of gravity of the whole composed of it is offset relative to the center of gravity of the wall-penetrating casing itself, so that the hook and the casing flange of the wall-penetrating casing are in the horizontal direction. There is a larger distance on the wall to ensure that the casing flange reaches the installation position before the hoisting equipment contacts the valve hall wall, so as to realize the installation of the through-wall casing on the valve hall wall.
Description
技术领域technical field
本实用新型涉及一种穿墙套管吊装平衡工装。The utility model relates to a balance tool for hoisting through a wall casing.
背景技术Background technique
在直流输电系统中,需要使用穿墙套管实现换流站直流场设备和阀厅的连接,起到对墙绝缘和载流作用。穿墙套管内部充满SF6气体,一端连接阀厅外直流设备,一端连接阀厅内的换流塔。In the DC transmission system, it is necessary to use the wall bushing to realize the connection between the DC field equipment of the converter station and the valve hall, which plays the role of wall insulation and current carrying. The inside of the through-wall casing is filled with SF 6 gas, one end is connected to the DC equipment outside the valve hall, and the other end is connected to the converter tower in the valve hall.
具体结构上,如图1所示,穿墙套管内部具有导电元件(中心导体、电连接等)以及端部的接头1,用于实现电量的传输。为了实现穿墙套管在阀厅墙体上的安装,穿墙套管中部设置有套管法兰2,套管法兰2用于与阀厅墙壁上的套管安装法兰配合,以实现穿墙套管在阀厅墙体上的安装。除此以外,穿墙套管两端设置均压环,来均匀套管高压部位的表面场强,具体的,均压环安装在穿墙套管端部的法兰盘上。在制造方法上,穿墙套管的装配对环境的清洁度要求较高,因此,穿墙套管需要在车间内装配好,整体运输至安装现场进行安装,而穿墙套管的尺寸和重量较大,有的穿墙套管的长度能够达到25米左右,重量能够达到10吨,且穿墙套管在阀厅墙壁上的安装位置较高,因此,安装现场多采用吊车22来吊装穿墙套管。In terms of specific structure, as shown in FIG. 1 , there are conductive elements (central conductors, electrical connections, etc.) and
如图1所示,穿墙套管位于套管法兰2左侧的一段要伸至阀厅内,因此,吊装时,只能在穿墙套管的套管法兰处和右侧段上选择吊装点,而穿墙套管的重心又离套管法兰2较近,吊装时吊车吊钩3与穿墙套管的重心上下对准,以使穿墙套管以想要的姿态进入阀厅墙壁上开设的套管安装窗内,即,穿墙套管以轴线与安装窗内法兰轴线重合的姿态进入安装窗内,因此实际吊装时常出现如图1所示的吊车已经抵顶阀厅墙壁而穿墙套管法兰2依旧距离阀厅墙壁上的套管安装法兰较远的情况,加之穿墙套管自身较重,无法人工推动,导致安装操作无法进行。As shown in Figure 1, the part of the wall bushing located on the left side of the
实用新型内容Utility model content
本实用新型的目的在于提供一种穿墙套管吊装平衡工装,以解决现有技术中因穿墙套管重心距离套管法兰较近而易出现吊装时吊车与阀厅墙壁干涉而导致安装无法进行的技术问题。The purpose of the utility model is to provide a hoisting balance tool for the wall bushing, so as to solve the problem of the interference between the crane and the valve hall wall in the prior art due to the fact that the center of gravity of the wall bushing is close to the flange of the bushing. Technical problems that cannot be carried out.
为实现上述目的,本实用新型所提供的穿墙套管吊装平衡工装的技术方案是:In order to achieve the above purpose, the technical scheme of the wall bushing hoisting and balancing tooling provided by the present utility model is:
一种穿墙套管吊装平衡工装,包括配重和配重安装座,具有套管安装结构,用于与穿墙套管的端部配合,实现所述穿墙套管吊装平衡工装在穿墙套管端部的安装,还具有配重安装位,所述配重设置在配重安装位处。A wall bushing hoisting balance tool includes a counterweight and a counterweight mounting seat, and has a bushing installation structure for cooperating with the end of the wall bushing, so that the wall bushing hoisting balance tool can be installed in the wall bushing. The installation of the end of the sleeve also has a counterweight installation position, and the counterweight is arranged at the counterweight installation position.
有益效果是:将穿墙套管吊装平衡工装通过套管安装结构安装在待吊装的穿墙套管的用于伸至阀厅外的一端上,通过端部加重,使得穿墙套管的穿墙套管吊装平衡工装整体的重心相对于穿墙套管自身的重心偏移,这样在对穿墙套管进行吊装时,能够使吊钩与穿墙套管的套管法兰在水平方向上具有更大的距离,从而确保套管法兰在吊装设备与阀厅墙体接触前到达安装位,实现对穿墙套管在阀厅墙体上的安装。The beneficial effect is that the hoisting balance tooling of the wall-penetrating casing is installed on the end of the wall-penetrating casing to be hoisted, which is used to extend out of the valve hall, through the casing installation structure, and the end is weighted, so that the penetration of the wall-penetrating casing is increased. The center of gravity of the wall bushing hoisting balance tooling is offset relative to the center of gravity of the wall bushing itself, so that when the wall bushing is hoisted, the hook and the bushing flange of the wall bushing can be in the horizontal direction. It has a larger distance to ensure that the casing flange reaches the installation position before the hoisting equipment contacts the valve hall wall, so as to realize the installation of the through-wall casing on the valve hall wall.
作为进一步地改进,配重有多个,配重安装位处具有用于实现配重在配重安装位可拆安装的配重安装结构,所述多个配重通过配重安装结构安装在配重安装座上。As a further improvement, there are multiple counterweights, and the counterweight installation position has a counterweight installation structure for realizing detachable installation of the counterweight at the counterweight installation position, and the plurality of counterweights are installed on the counterweight through the counterweight installation structure. Reinstall the seat.
有益效果是:可以根据实际穿墙套管的重量和安装工况适应性地增减配重,提高穿墙套管吊装平衡工装的通用性。The beneficial effects are: the counterweight can be adaptively increased or decreased according to the actual weight of the wall bushing and the installation conditions, and the versatility of the hoisting balance tooling of the wall bushing is improved.
作为进一步地改进,定义待吊装的穿墙套管的长度延伸方向为左右方向,所述配重安装结构包括左右延伸的导轨,所述配重与导轨导向配合地安装在导轨上,所述配重安装结构还包括将配重在导轨上任意位置处锁定的锁定结构。As a further improvement, the length extension direction of the wall bushing to be hoisted is defined as the left and right direction, the counterweight installation structure includes guide rails extending left and right, the counterweight is installed on the guide rail in a guiding fit with the guide rail, and the counterweight installation structure includes guide rails extending left and right. The heavy mounting structure also includes a locking structure for locking the counterweight at any position on the rail.
有益效果是:在通过增减配重提高穿墙套管吊装平衡工装的通用性的同时,通过改变配重在左右方向上的位置,实现整体重心的两级调整,进一步提高穿墙套管吊装平衡工装的通用性和调整的方便性。The beneficial effects are: while increasing or decreasing the counterweight to improve the versatility of the hoisting and balancing tooling for the wall bushing, by changing the position of the counterweight in the left and right directions, the two-level adjustment of the overall center of gravity is realized, and the hoisting of the wall bushing is further improved. Balance tooling versatility with ease of adjustment.
作为进一步地改进,导轨为螺杆,所述锁定结构包括旋装在螺杆上的定位螺母和锁紧螺母,所述定位螺母位于配重左侧,锁紧螺母位于配重右侧。As a further improvement, the guide rail is a screw rod, the locking structure includes a positioning nut and a locking nut screwed on the screw rod, the positioning nut is located on the left side of the counterweight, and the locking nut is located on the right side of the counterweight.
有益效果是:采用螺杆和螺母组件,实现配重在左右方向上的无级 调整,且调整操作极为方便。The beneficial effects are: adopting a screw rod and a nut assembly, the stepless adjustment of the counterweight in the left and right directions is realized, and the adjustment operation is extremely convenient.
作为进一步地改进,定义待吊装的穿墙套管的长度延伸方向为左右方向,所述配重安装座为框架型结构,包括长度沿左右方向延伸的多根横梁,所述多根横梁阵列布置组成横梁阵,横梁阵左端固定左立座,右端固定右立座,所述套管安装结构设置在左立座上,且为与穿墙套管端部的均压环安装结构适配的安装结构,配重安装位位于右立座右侧。As a further improvement, the length extension direction of the wall bushing to be hoisted is defined as the left-right direction, and the counterweight mounting base is a frame-type structure, including a plurality of beams whose lengths extend along the left-right direction, and the plurality of beams are arranged in an array. A beam array is formed, the left end of the beam array is fixed with the left stand, and the right end is fixed with the right stand. structure, the counterweight installation position is located on the right side of the right stand.
有益效果是:配重安装座采用框架型结构,且套管安装结构为与穿墙套管端部的均压环安装结构适配的安装结构,使得配重安装座具有尽可能简单的结构,使得穿墙套管吊装平衡装置的重心尽可能地向配重安装位靠近。The beneficial effects are: the counterweight mounting seat adopts a frame-type structure, and the casing installation structure is an installation structure adapted to the pressure equalizing ring mounting structure at the end of the wall-penetrating bushing, so that the counterweight mounting seat has the simplest structure possible, Make the center of gravity of the wall bushing hoisting balance device as close to the counterweight installation position as possible.
作为进一步地改进,所述配重安装座还包括位于横梁阵内的加强斜筋,所述加强斜筋与左右方具有夹角地倾斜连接在左立座和右立座之间。As a further improvement, the counterweight mounting base further includes a reinforcing diagonal rib located in the beam array, and the reinforcing diagonal rib is connected obliquely between the left vertical base and the right vertical base with an included angle to the left and right.
有益效果是:设置加强斜筋进一步提高框架型配重安装座的结构强度。The beneficial effects are that the reinforcing diagonal bars are arranged to further improve the structural strength of the frame type counterweight mounting seat.
作为进一步地改进,所述横梁的数量为偶数,相对布置的两横梁组成横梁组,对应每个横梁组设置至少两根加强斜筋,所述至少两根加强斜筋在横梁组的两横梁之间呈“X”型布置。As a further improvement, the number of the beams is an even number, and two beams arranged opposite to each other form a beam group, and at least two reinforcing diagonal bars are arranged corresponding to each beam group, and the at least two reinforcing diagonal bars are located between the two beams of the beam group. The rooms are arranged in an "X" shape.
有益效果是:加强斜筋与对应的横梁组中的任一横梁还有对应的立座组成三角形结构,利用三角形的稳定性确保配重安装座具有可靠的结构强度。The beneficial effects are: the reinforcing diagonal bars, any beam in the corresponding beam group and the corresponding vertical seat form a triangular structure, and the stability of the triangle is used to ensure that the counterweight mounting seat has reliable structural strength.
作为进一步地改进,所述配重安装座还包括在左右方向上设置在横梁阵中部的加强板,所述加强板中部具有供各加强斜筋穿过的通过孔。As a further improvement, the counterweight mounting base further includes a reinforcing plate disposed in the middle of the beam array in the left-right direction, and the middle of the reinforcing plate has a through hole for each reinforcing diagonal bar to pass through.
有益效果是:所有的加强斜筋在配重安装座的左右方向的中部交汇,加强斜筋组在此处具有最小尺寸,加强板设置在此处其通过孔可以开的最小,自然地,加强板可以具有尽可能的板面,进而使得加强板具有尽可能大的加强作用。The beneficial effect is: all the reinforcing diagonal bars meet in the middle of the left and right directions of the counterweight mounting seat, the reinforcing diagonal bar group has the smallest size here, the reinforcing plate is arranged here and its passage hole can be opened the smallest, naturally, the reinforcement The board can have as much surface as possible, so that the reinforcement board has the maximum reinforcement effect.
作为进一步地改进,所述横梁上具有用于挡止吊装穿墙套管的吊索向左滑动的挡止结构;或者,所述横梁上具有用于连接吊装穿墙套管的吊索的连接结构。As a further improvement, the beam is provided with a blocking structure for preventing the sling for hoisting the wall bushing from sliding to the left; or, the beam has a connection for connecting the sling for hoisting the wall bushing. structure.
有益效果是:设置挡止结构或者连接结构,将吊索定位在配重安装座上,确保套管安装结构具有最好的受力状态,避免套管安装结构局部受力过大。The beneficial effects are: setting a stop structure or a connecting structure, positioning the sling on the counterweight mounting seat, ensuring that the casing installation structure has the best stress state, and avoiding local excessive stress on the casing installation structure.
作为进一步地改进,所述挡止结构装配在横梁上,且在横梁上的位置可调;或者,所述连接结构装配在横梁上,且在横梁上的位置可调。As a further improvement, the blocking structure is mounted on the beam, and its position on the beam is adjustable; or, the connecting structure is mounted on the beam, and the position on the beam is adjustable.
有益效果是:挡止结构和连接结构左右位置可调,使得吊点的位置灵活可调,方便操作人员根据事实工况对吊装结构进行适应性的调整。The beneficial effects are: the left and right positions of the blocking structure and the connecting structure can be adjusted, so that the position of the lifting point can be flexibly adjusted, and it is convenient for the operator to adjust the hoisting structure adaptively according to the actual working conditions.
附图说明Description of drawings
图1为现有技术中采用吊车吊装穿墙套管时的状态示意图;Fig. 1 is the state schematic diagram when adopting the crane to hoist the wall bushing in the prior art;
图2为本实用新型中穿墙套管吊装平衡工装实施例1的结构示意图;2 is a schematic structural diagram of
图3为本实用新型中穿墙套管吊装平衡工装实施例1的剖视结构示意图;3 is a cross-sectional structural schematic diagram of
图4为本实用新型中穿墙套管吊装平衡工装实施例1的使用状态图;Fig. 4 is the use state diagram of
图5为使用本实用新型中穿墙套管吊装平衡工装实施例1的重心移动量计算原理示意图;FIG. 5 is a schematic diagram of the calculation principle of the center of gravity movement amount of the utility model using the wall bushing hoisting and balancing
附图标记说明:Description of reference numbers:
1、接头;2、套管法兰;3、配重;4、配重安装座;5、左立座;6、右立座;7、中间加强板;8、横梁;9、加强斜筋;10、第一横梁;11、第二横梁;12、第一加强斜筋;13、第二加强斜筋;14、螺栓通过孔;15、螺栓避让孔;16、连接件避让孔;17、螺杆;18、定位螺母;19、锁紧螺母;20、吊索;21、挡块;22、吊车。1. Joint; 2. Sleeve flange; 3. Counterweight; 4. Counterweight mounting seat; 5. Left vertical seat; 6. Right vertical seat; 7. Middle reinforcing plate; 8. Beam; 9. Reinforcing diagonal bars ; 10, the first beam; 11, the second beam; 12, the first reinforcing diagonal rib; 13, the second reinforcing diagonal rib; 14, the bolt through hole; 15, the bolt avoidance hole; 16, the connector avoidance hole; 17, Screw; 18. Positioning nut; 19. Locking nut; 20. Sling; 21. Block; 22. Crane.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明了,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型,即所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the present utility model more clear, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention, that is, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
需要说明的是,可能出现的术语如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何实际的关系或者顺序。而且,术语如“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”等限定的要素,并不排除在包括所述要素的过程、方法。It should be noted that relational terms such as "first" and "second" that may appear are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these There is no actual relationship or order between entities or operations. Furthermore, terms such as "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or apparatus that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element defined by the phrase "includes a..." etc. does not exclude a process, method, that includes the element.
在本实用新型的描述中,除非另有明确的规定和限定,可能出现的术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以是通过中间媒介间接相连,或者可以是两个元件内部的连通。对于本领域技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" that may appear should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication between the two elements. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,可能出现的术语“设有”应做广义理解,例如,“设有”的对象可以是本体的一部分,也可以是与本体分体布置并连接在本体上,该连接可以是可拆连接,也可以是不可拆连接。对于本领域技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise expressly specified and limited, the term "provided" that may appear should be understood in a broad sense. It may be arranged separately from the body and connected to the body, and the connection may be a detachable connection or a non-detachable connection. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
以下结合实施例对本实用新型作进一步的详细描述。The present utility model will be further described in detail below in conjunction with the embodiments.
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例1,本实施例中,以待吊装的穿墙套管以与水平方向夹角为10-15°的姿态安装、穿墙套管的长度延伸方向为左右方向、左端用于伸至相应阀厅内为例,对本实用新型所提供的穿墙套管吊装平衡工装的结构和用法进行介绍:The
如图2所示,穿墙套管吊装平衡工装包括配重3和配重安装座4,其中,配重3具体为配重片,配重安装座4左端具有用于实现将穿墙套管吊装平衡工装安装在待吊装的穿墙套管的右端的套管安装结构,左端具有配重安装位,配重3设置在配重安装位处。As shown in FIG. 2 , the wall bushing hoisting balance tool includes a counterweight 3 and a
关于配重安装座4的具体结构,如图2所示,配重安装座4具体为框架型结构,包括左立座5、右立座6、中间加强板7,还包括连接在左立座5和右立座6之间的、长度沿左右方向延伸的横梁8,使得配重安装座4具有沿左右方向延伸的长度。横梁8有两个以上,圆周阵列分布而组成横梁阵。本实施例中,横梁8的数量具体为六个,六个横梁分布在正六边形的六个角处,在其他实施例中,横梁8的数量可以小于六个或者大于六个。Regarding the specific structure of the
每根横梁8的左右两端加工有螺纹而在两端形成螺纹段,螺纹段的末端为台阶结构,对应地,左立座5和右立座6上加工有用于供横梁8的螺纹段穿入的安装孔,装配时,将横梁8的螺纹段穿至左立座5和右立座6的安装孔内,并通过台阶结构与左立座5和右立座6挡止配合,确定左立座5、右立座6在横梁8上的安装位置,然后在螺纹段伸出左立座5和右立座6的部分上旋装螺母,实现横梁8与左立座5、右立座6的固定装配,本实施例中,为确保横梁8与左立座5、右立座6固定的可靠性,完成螺母的旋紧后,将螺母与横梁8的螺纹段焊接。The left and right ends of each beam 8 are machined with threads and threaded sections are formed at both ends. The ends of the threaded sections are stepped structures. Correspondingly, the left and right
本实施例中,配重安装座4还包括加强斜筋9,具体地,呈圆周阵列布置的六个横梁8中,沿所在圆的直径方向相对布置的两个横梁8组成一个横梁组,对应每个横梁组设置两个加强斜筋9,两加强斜筋9在对应的两个横梁8之间呈“X”字型布置。具体地,如图3所示,以相对布置的第一横梁10和第二横梁11组成的横梁组为例,对应该横梁组设置有第一加强斜筋12和第二加强斜筋13,第一加强斜筋12的左端连接在左立座5的连接第一横梁10的位置处,右端连接在右立座6的连接第二横梁11的位置处,连接方式为焊接;同样,第二加强斜筋13的左端连接在左立座5的连接第二横梁11的位置处,右端连接在右立座6的连接第一横梁10的位置处。此种布置方式,要求横梁8的数量为偶数,因此,在其他实施例中,横梁的数量还可以为两个、四个、八个、十个甚至更多。如此布置加强斜筋9使得所有加强斜筋9中部集中,在此基础上,将中间加强板7设置在横梁阵左右方向的中部,这样,中间加强板7中部开设的用于避让加强斜筋9的通过孔的尺寸可以尽可能的缩小,如此可确保中间加强板7具有更好的结构加强效果。In this embodiment, the
本实施例中,考虑到待吊装的穿墙套管的右端的法兰上具有用于安装均压环的均压环安装孔,而均压环在穿墙套管的吊装过程中是可以拆卸掉的。因此,本实施例中将套管安装结构设置为开设在左立板上的与待吊装的穿墙套管右端法兰上的均压环安装孔相对应的螺栓通过孔14,除此以外,左立座5上还开设有螺栓避让孔15,以避让待吊装穿墙套管右端的法兰安装螺栓,除此以外,左立座5上还开设有连接件避让孔16,以避让待吊装的穿墙套管右端的接头。在其他实施例中,套管安装结构还可以为固定在左立座上的与待吊装的穿墙套管右端法兰上的均压环安装孔相对应螺柱。In this embodiment, considering that the flange at the right end of the wall bushing to be hoisted has a pressure equalizing ring mounting hole for installing the pressure equalizing ring, and the pressure equalizing ring can be disassembled during the hoisting process of the wall bushing dropped. Therefore, in this embodiment, the casing installation structure is set as the
安装时,将螺栓通过孔14与待吊装的穿墙套管右端法兰上用于安装均压环的孔结构对准,然后通过穿装螺栓螺母组件,实现穿墙套管吊装平衡工装在待吊装的穿墙套管上的安装。如图4所示,将穿墙套管吊装平衡工装安装在待吊装的穿墙套管上,穿墙套管吊装平衡工装和待吊装的穿墙套管组成的整体的重心相对于待吊装的穿墙套管的重心向右移动,使得吊车的吊钩位置也可以向右移动,避免吊装过程中出现吊车与阀厅的墙壁23接触而套管法兰2还未到达安装位的情况。During installation, align the bolt through
穿墙套管吊装平衡工装和待吊装的穿墙套管组成的整体的重心相对于穿墙套管的重心的偏移量X的计算方法,如图5所示,G1×X=(L-X)×G2,其中G1为待吊装的穿墙套管的重量,G2为穿墙套管吊装平衡工装的重量,L为穿墙套管吊装平衡工装的重心与穿墙套管吊装平衡工装和待吊装的穿墙套管组成的整体的重心的水平距离,通过计算可以确定穿墙套管吊装平衡工装和待吊装的穿墙套管组成的整体的重心的位置,再以此推断吊装过程中是否会碰到阀厅墙壁。G’为穿墙套管吊装平衡工装和待吊装的穿墙套管组成的整体的重量。The calculation method of the offset X of the center of gravity of the whole composed of the wall bushing hoisting balance tool and the wall bushing to be hoisted relative to the center of gravity of the wall bushing, as shown in Figure 5, G1×X=(L-X) ×G2, where G1 is the weight of the wall bushing to be hoisted, G2 is the weight of the wall bushing hoisting balance tool, L is the center of gravity of the wall bushing hoisting balance tool and the wall bushing hoisting balance tool and to-be-hoisted The horizontal distance of the center of gravity of the whole composed of the wall bushing can be determined by calculation. Hit the valve hall wall. G’ is the overall weight of the wall bushing hoisting balance tool and the wall bushing to be hoisted.
本实施例中,配重安装位位于右立座6的右侧,在配重安装位设置有配重安装结构,具体地,配重安装结构包括固定在右立座6上且向右悬伸的螺杆17,对应地,配重片上具有用于与螺杆17穿装配合的配合孔,配重安装结构还包括设置在每根螺杆17上的定位螺母18和锁紧螺母19,定位螺母18设置在配重3的左侧,用于对配重3的左右位置进行限位,锁紧螺母19设置在配重3的右侧,用于将配重3压紧在定位螺母18上,实现配重3在配重安装位处可拆且稳定可靠的安装。本实施例中,配重3有多个,基于配重安装结构为可拆安装结构,根据实际的吊装情况,可适应性在配重安装为增减配重3。除此以外,螺杆17能够作为左右延伸的导轨,使得配重3的位置能够在左右方向上进行调整,具体的,调整定位螺母18的位置即可实现配重3左右位置的调整,定位螺母18与锁紧螺母19配合作为锁定结构,将配重3的位置锁定。In this embodiment, the counterweight installation position is located on the right side of the
具体吊装时,需要将一个吊点选择在临近穿墙套管的套管法兰2的地方,另外在远离穿墙套管的套管法兰2的位置处选择至少一个吊点。本实施例中,如图4所示,将远离穿墙套管的套管法兰2的吊点选择在穿墙套管吊装平衡工装的配重安装架4左右方向的中部,相较于将该吊点选择在穿墙套管吊装平衡工装与穿墙套管的连接处,这样选择能够有效避免穿墙套管吊装平衡工装处于自由悬伸状态而导致左立座5上部的螺栓受较大的剪切力和拉伸力;相较于将远离套管法兰2的吊点选择在穿墙套管吊装平衡工装的右端,能够有效避免左立座5下部的螺栓受剪切力和拉伸力较大;相较于同时在穿墙套管吊装平衡工装与穿墙套管的连接处和穿墙套管吊装平衡工装的右端选择工装,能够提升吊索20在穿墙套管吊装平衡工装上连接的方便性。本实用新型通过计算合理选择受力点在穿墙套管吊装平衡工装中部的恰当位置选择吊点,吊索20的两个分力一方面承担穿墙套管重量的分力,另一方面承受穿墙套管吊装平衡工装的重力分力。穿墙套管与穿墙套管吊装平衡工装连接处的螺栓受到的拉力较小,可以完美的完成力量分散作用,保证吊装的安全可靠。During specific hoisting, it is necessary to select one hoisting point near the
进一步地,为了防止吊锁滑托导致吊点位置改变,在相应的横梁8上设置有挡止结构,本实施例中,如图3所示,挡止结构为套装在相应横梁8上的挡块21,挡块21能够沿横梁左右滑动,同时挡块21上设置有顶丝,通过旋紧顶丝顶紧横梁8实现挡块21在相应位置的固定利用挡块在左侧对吊索进行挡止,防止吊索滑脱。挡块位置可调,能够根据实际吊点的选择进行适应性的调整。在其他实施例中,横梁中部可加工出螺纹形成螺纹段,在螺纹段上旋装螺母作为挡止结构。当然,在不考虑挡止结构位置可调的情况下,可在横梁上焊接固定挡止件作为挡止结构。Further, in order to prevent the position of the lifting point from changing due to the hanging lock sliding bracket, a stop structure is provided on the corresponding beam 8 . In this embodiment, as shown in FIG. 3 , the stop structure is a stopper sleeved on the corresponding beam 8 .
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例2,其与实施例1的区别主要在于:实施例1中,配重通过可拆安装结构可拆安装在配重安装位处,在本实施例中,配重采用焊接的方式直接固定在配重安装座的配重安装位处。The
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例3,其与实施例1的区别主要在于:实施例1中,配重安装结构为能够实现配重左右位置可调的安装结构。本实施例中,配重通过位置不可调的可拆安装结构安装在配重安装座上,具体地,螺杆上只设置锁紧螺母,当然,配重安装结构可以为设置在配重安装位处的配重安装箱,将配重直接锁在配重安装箱内实现配重在配重安装处为可拆的安装。The specific embodiment 3 of the wall bushing hoisting balance tool provided by the present invention is mainly different from the
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例4,其与实施例1的区别主要在于:实施例1中,配重安装结构由螺母、螺杆组成,本实施例中,在右立座右侧固定向右悬伸的笼状滑轨,配重设置在笼状滑轨内,并在其周面上加工出与滑轨配合的结构,使得配重能够沿滑轨进行左右位置调整,同时在配重上加工出在垂直于左右方向的固定孔,在固定孔内安装顶丝作为锁定结构与滑轨配合,以将配重在合适位置进行位置锁定。The
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例5,其与实施例1的区别主要在于:实施例1中,配重安装位置的可调为无级调节。本实施例中,导轨为向右悬伸的导杆,锁定结构为设置在导杆上的挡环组,挡环组分布在配重的左右两侧,用于对配重的位置进行限位的固定,导杆上沿左右方向间隔分布有多个销孔,对应地,挡环上也开设有销孔,通过在挡环和导杆上的销孔内插装挡销实现对单环位置的固定,通过与导杆上不同的销孔配合实现配重位置的有级调节。The
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例6,其与实施例1的区别主要在于:实施例1中,配重安装座为框架型结构。本实施例中,配重安装座为非框架形结构,具体地,左立座和右立座之间直接连接一个立柱。在立柱上可以设置相应的挡止吊装穿墙套管的吊索向左滑动的挡止结构。The
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例7,其与实施例1的区别主要在于:本实施例中,加强斜筋相对于横梁独立布置。The
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例8,其与实施例1的区别主要在于:本实施例中,在配重安装座的横梁上设置用于供吊索连接的连接结构,连接结构可以为吊勾、吊环等,连接结构可以固定在横梁上也可以沿横梁位置可调。The specific embodiment 8 of the wall bushing hoisting balance tool provided by the present invention is mainly different from the
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例9,其与实施例1的区别主要在于:本实施例中,套管安装结构为与待吊装的穿墙套管右端法兰上的均压环安装孔相对应的结构,将待吊装的穿墙套管上的结构利用起来,使得穿墙套管吊装平衡工装的结构尽可能的简单。本实施例中,套管安装结构为能够实现穿墙套管吊装平衡工装在待吊装的穿墙套管上安装的任何安装结构,如在套管安装结构为设置在穿墙套管吊装平衡工装左端的用于抱紧穿墙套管外周面的抱箍。The specific embodiment 9 of the wall bushing hoisting balance tool provided by the utility model is different from the first embodiment mainly in that: in this embodiment, the bushing installation structure is the right end flange of the wall bushing to be hoisted. The structure corresponding to the mounting hole of the pressure equalizing ring on the upper part utilizes the structure on the wall bushing to be hoisted, so that the structure of the wall bushing hoisting the balance tool is as simple as possible. In this embodiment, the casing installation structure is any installation structure that can realize the installation of the wall casing hoisting balance tool on the wall casing to be hoisted. For example, the casing installation structure is set on the wall casing hoisting balance tool. The hoop on the left end is used to hold the outer peripheral surface of the wall bushing.
本实用新型所提供的穿墙套管吊装平衡工装的具体实施例10,其与实施例1的区别主要在于:实施例1中,配重安装座为沿左右方向延伸的细长结构,本实施例中,配重安装座相对于待吊装的穿墙套管向下悬伸。The
最后需要说明的是,以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行不需付出创造性劳动的修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will , it is still possible to make modifications to the technical solutions described in the foregoing embodiments without creative labor, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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CN113998605A (en) * | 2021-09-28 | 2022-02-01 | 河南平高电气股份有限公司 | A kind of wall casing hoisting balance tool |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113998605A (en) * | 2021-09-28 | 2022-02-01 | 河南平高电气股份有限公司 | A kind of wall casing hoisting balance tool |
CN113998605B (en) * | 2021-09-28 | 2024-05-24 | 河南平高电气股份有限公司 | A wall casing lifting balancing tool |
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