CN216659225U - Automatic production line for foil compounding and coating - Google Patents
Automatic production line for foil compounding and coating Download PDFInfo
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- CN216659225U CN216659225U CN202122599974.4U CN202122599974U CN216659225U CN 216659225 U CN216659225 U CN 216659225U CN 202122599974 U CN202122599974 U CN 202122599974U CN 216659225 U CN216659225 U CN 216659225U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
The utility model discloses an automatic foil compounding and coating production line, which comprises: an unwinding unit; the composite unit is arranged at the output end of the unreeling unit and comprises a first composite wheel, a first pneumatic element and a second composite wheel, and the first composite wheel moves along the radial direction towards or away from the second composite wheel; the first coating unit is arranged at the output end of the composite unit and comprises a first coating roller, a first driving assembly and a first press roller, and the first coating roller moves along the radial direction towards or away from the first press roller; the power unit is arranged between the composite unit and the first coating unit and comprises a driving roller and a driving motor, and the driving motor is connected with and drives the driving roller to rotate; the mounting frame is mounted with the composite unit, the first coating unit and the power unit. The foil compounding and coating processing is completed through the compounding unit and the first coating unit and driven by the power unit, and the continuity of the foil compounding processing is better.
Description
Technical Field
The utility model relates to the technical field of composite foil processing, in particular to an automatic foil compounding and coating production line.
Background
In the processing of the composite foil, the metal foil is compounded with various functional films, and the metal foil is coated with various organic materials, so that the performance of the metal foil is improved after the metal foil is compounded or coated, and the composite foil is widely applied to industrial production. However, the compounding and coating are often divided into two production lines, the metal foil needs to be separately processed into compounding and coating, the continuity of the processing procedure is poor, and the compounding and coating processing of the metal foil is difficult to be completed at one time.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the utility model provides an automatic foil compounding and coating production line which can complete compounding and coating processing of metal foils at one time, has better continuity in compounding foil processing, can selectively perform compounding or coating processing, and has better universality.
The automatic production line for compounding and coating the foil comprises: the unwinding unit is used for unwinding the first foil and the composite film; the composite unit is arranged at the output end of the unreeling unit and comprises a first composite wheel, a first pneumatic element and a second composite wheel, wherein the first pneumatic element is connected with and drives the first composite wheel to move along the radial direction towards or away from the second composite wheel; the first coating unit is arranged at the output end of the composite unit and comprises a first coating roller, a first driving assembly and a first pressing roller, and the first driving assembly is connected with and drives the first coating roller to move along the radial direction towards or away from the first pressing roller; the power unit is arranged between the composite unit and the first coating unit and comprises a driving roller and a driving motor, and the driving motor is connected with and drives the driving roller to rotate; a mounting bracket to which the composite unit, the first coating unit, and the power unit are mounted.
The automatic foil compounding and coating production line provided by the embodiment of the utility model at least has the following beneficial effects: the unwinding unit unwinds the first foil and the composite film, and the foil is compounded and coated by the composite unit and the first coating unit driven by the power unit, so that the continuity of composite foil processing is better.
According to the automatic production line for foil compounding and coating, the compounding unit further comprises a first hot water tank, a first water inlet pipe and a first water outlet pipe, the first hot water tank is connected with the first water inlet pipe and the first water outlet pipe, one ends of the first compounding wheel and the second compounding wheel are connected with the first water inlet pipe, and the other ends of the first compounding wheel and the second compounding wheel are connected with the first water outlet pipe. The first composite wheel and the second composite wheel heat the surface temperature of the first composite wheel and the second composite wheel and maintain the surface temperature at a constant value through hot water circulation, so that the composite effect of the foil and the composite film is better.
According to the automatic production line for foil compounding and coating, the mounting frame is sequentially provided with the preheating box and the heating box along the input direction of the compounding unit, and the length of the preheating box is greater than that of the heating box. The preheating cabinet is bigger to the heating range of foil, avoids quick cooling when the foil transports to, the heating cabinet heats the foil fast, is favorable to the follow-up foil and the compound membrane compound.
According to the automatic foil compounding and coating production line, the unreeling unit comprises a first unreeling wheel and a third unreeling wheel, the first unreeling wheel is used for unreeling the first foil, the third unreeling wheel is used for unreeling the composite film, the first unreeling wheel is located at the input end of the preheating box, and the third unreeling wheel is located at the input end of the compounding unit.
According to the automatic production line for foil compounding and coating, a second electric heating roller is further arranged between the third unwinding wheel and the compounding unit and used for guiding and heating the composite film. Before being compounded with the foil, the composite film can be heated by the second electric heating roller and better adhered to the foil.
According to the automatic foil compounding and coating production line, a second coating unit is further arranged between the compounding unit and the first coating unit and comprises a second coating roller and a second pressing roller, and the driving roller, the second pressing roller and the second coating roller are sequentially in transmission connection.
According to the automatic production line for foil compositing and coating, the driving roller, the second pressing roller and the second coating roller are horizontally arranged, the second coating unit further comprises an adjusting rod, an adjusting plate and a second driving assembly, the second pressing roller and the second coating roller are mounted on the adjusting plate, the adjusting rod is connected with and drives the adjusting plate to move along the horizontal direction, and the second driving assembly is connected with and drives the second coating roller to move along the horizontal direction.
According to the automatic foil compounding and coating production line, the unreeling unit further comprises a second unreeling wheel, the second unreeling wheel is used for unreeling a second foil, and the second unreeling wheel is located at the input end of the second coating unit.
According to the automatic foil compounding and coating production line, the drying box, the fan and the water cooling roller are sequentially arranged along the output direction of the first coating unit, the activated carbon layer for absorbing waste gas is arranged inside the drying box, the air outlet of the fan faces to the first foil, and the water cooling roller is used for guiding and reducing the surface temperature of the first foil.
According to the automatic foil compounding and coating production line, a first winding wheel is arranged between the fan and the water cooling roller, a second winding wheel is arranged at the output end of the water cooling roller, and the outer diameter of the first winding wheel is smaller than that of the second winding wheel. Compare with first rolling wheel, the more foil of second rolling wheel rolling to, the foil of second rolling wheel rolling carries out the cooling better through the water-cooling roller.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic diagram showing the structure of a production section of an automatic foil compounding and coating line according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a winding part of an automatic foil compounding and coating line according to an embodiment of the present invention;
FIG. 3 is a first schematic structural view of a compounding unit of an automatic foil compounding and coating line according to an embodiment of the present invention;
FIG. 4 is a schematic view of a second configuration of a compounding unit of an automatic foil compounding and coating line according to an embodiment of the present invention;
fig. 5 is a schematic structural view of the first coating unit shown in fig. 1;
fig. 6 is a schematic structural view of the power unit and the second coating unit shown in fig. 1.
The reference numbers illustrate:
a first unwinding wheel 110; a first foil 111; a second unwind wheel 120; a second foil 121; a third unwinding wheel 130; a composite film 131;
a composite unit 200; a first composite wheel 210; a first pneumatic element 220; a second composite wheel 230; a second electric heating roller 240;
a first coating unit 300; a first coating roller 310; a first drive assembly 320; a first pressure roller 330;
a power unit 400; a drive roller 410;
a mounting frame 500; a preheating tank 510; a heating box 520; a first electric heating roller 530;
a first hot water tank 610; a first water inlet pipe 611; a first outlet pipe 612;
a second coating unit 700; a second coating roller 710; a second press roller 720; an adjusting plate 730; an adjustment lever 731; a second drive assembly 740;
a drying box 810; an activated carbon layer 811; a fan 820; a water-cooled roller 830;
a first wind-up wheel 910; a second wind-up wheel 920.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means is one or more, a plurality of means is two or more, and greater than, less than, more than, etc. are understood as excluding the essential numbers, and greater than, less than, etc. are understood as including the essential numbers. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise specifically limited, terms such as set, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention by combining the specific contents of the technical solutions.
As shown in fig. 1, the automatic foil compositing and coating production line according to the embodiment of the utility model includes a mounting frame 500, an unreeling unit, a compositing unit 200, a first coating unit 300 and a power unit 400, wherein the unreeling unit includes a first unreeling wheel 110 and a third unreeling wheel 130, the first unreeling wheel 110 is used for unreeling a first foil 111, the third unreeling wheel 130 is used for unreeling a composite film 131, and the compositing unit 200, the first coating unit 300 and the power unit 400 are mounted on the mounting frame 500. Specifically, the complex unit 200 is located at the output ends of the first and third unwinding wheels 110 and 130, the first coating unit 300 is disposed at the output end of the complex unit 200, and the power unit 400 is disposed between the complex unit 200 and the first coating unit 300. Referring to fig. 3, the compound unit 200 comprises a first compound wheel 210, a first pneumatic element 220 and a second compound wheel 230, the first pneumatic element 220 being connected to and driving the first compound wheel 210 in a radial direction towards or away from the second compound wheel 230. Referring to fig. 5, the first coating unit 300 includes a first coating roller 310, a first driving assembly 320, and a first pressing roller 330, and the first driving assembly 320 is connected to and drives the first coating roller 310 to move in a radial direction toward or away from the first pressing roller 330. Referring to fig. 6, the power unit 400 includes a driving roller 410 and a driving motor (not shown), which is connected to and drives the driving roller 410 to rotate. The unwinding unit unwinds the first foil 111 and the composite film 131, sequentially passes through the composite unit 200 and the first coating unit 300, and is driven by the power unit 400 to complete the compounding and coating processing of the foil, and the continuity of the composite foil processing is better.
In some embodiments of the present invention, as shown in fig. 4, the complex unit 200 includes a first hot water tank 610, a first water inlet pipe 611 and a first water outlet pipe 612, the first hot water tank 610 is connected to the first water inlet pipe 611 and the first water outlet pipe 612, one ends of the first complex wheel 210 and the second complex wheel 230 are connected to the first water inlet pipe 611, and the other ends of the first complex wheel 210 and the second complex wheel 230 are connected to the first water outlet pipe 612. Through hot water circulation, the surface temperature of the first composite wheel 210 and the second composite wheel 230 is heated and maintained at a constant value, so that the composite effect of the first foil 111 and the composite film 131 is better.
As shown in fig. 1, in some embodiments of the present invention, the mounting frame 500 is sequentially installed with a preheating compartment 510 and a heating compartment 520 in an input direction of the composite unit 200, and the preheating compartment 510 has a length greater than that of the heating compartment 520. The first unreeling wheel 110 is located at an input end of the preheating box 510, the third unreeling wheel 130 is located at an input end of the composite unit 200, the preheating box 510 has a larger heating range for the first foil 111, so that the first foil 111 is prevented from being rapidly cooled during transportation, and the heating box 520 rapidly heats the first foil 111, thereby facilitating the subsequent composition of the first foil 111 and the composite film 131. Further, a first electric heating roller 530 is disposed between the preheating compartment 510 and the heating compartment 520, and guides and heats the first foil 111, so as to reduce the cooling speed of the first foil 111 in the air.
Further, referring to fig. 3, a second electric heating roller 240 is disposed between the third unwinding wheel 130 and the composite unit 200, and the second electric heating roller 240 serves to guide and heat the composite film 131. Before being combined with the first foil 111, the composite film 131 may be heated by the second electric heating roller 240 to be better adhered to the first foil 111.
Referring to fig. 1 and 6, in some embodiments of the present invention, a second coating unit 700 is disposed between the composite unit 200 and the first coating unit 300, the second coating unit 700 includes a second coating roller 710 and a second pressing roller 720, and the driving roller 410, the second pressing roller 720 and the second coating roller 710 are sequentially in transmission connection. Further, the unwinding unit includes a second unwinding wheel 120, the second unwinding wheel 120 is used for unwinding the second foil 121, and the second unwinding wheel 120 is located at an input end of the second coating unit 700.
It is to be noted that, with reference to fig. 1, the second foil 121 is produced in a pattern that does not correspond to the pattern produced by the first foil 111, and the second foil 121 is produced without passing through the preheating compartment 510 and the heating compartment 520. For example, in the production of the first foil 111, the first unwinding wheel 110 is required to unwind the first foil 111, the third unwinding wheel 130 is required to unwind the composite film 131, and the first foil 111 sequentially passes through the composite unit 200 and the first coating unit 300 in the production; alternatively, the first foil 111 is produced only by the compounding unit 200, not by the first coating unit 300; the second unwinding wheel 120 is required to unwind the second foil 121 in the production of the second foil 121, and the second foil 121 sequentially passes through the second coating unit 700 and the first coating unit 300 in the production of the second foil 121. In some embodiments, referring to fig. 5, the first coating unit 300 is provided with a driving cylinder, the first coating roller 310 and the first pressing roller 330 are mounted on a lifting plate, the driving cylinder is connected with and drives the lifting plate to move in a vertical direction, and the first coating unit 300 can be selected as required in production.
Specifically, referring to fig. 6, the second pressing roller 720 and the second coating roller 710 are horizontally disposed, the second coating unit 700 includes an adjustment lever 731, an adjustment plate 730, and a second driving assembly 740, the second pressing roller 720 and the second coating roller 710 are mounted to the adjustment plate 730, the adjustment lever 731 is connected to and drives the adjustment plate 730 to move in a horizontal direction by a manual turntable, and the second driving assembly 740 is connected to and drives the second coating roller 710 to move in a horizontal direction. The structure of the second driving assembly 740 may refer to the structure of the adjustment lever 731 and the adjustment plate 730, which will not be described in detail herein.
In the embodiment of the present invention, the processed foil needs to be wound after a shaping and curing process, and referring to fig. 2, a drying box 810, a fan 820, and a water-cooling roller 830 are sequentially disposed along the output direction of the first coating unit 300. The inside of stoving case 810 is provided with the active carbon layer 811 that is used for absorbing waste gas, absorbs the harmful gas that produces in the design solidification process. The air outlet of the fan 820 faces the first foil 111, and the water-cooling roller 830 is used for guiding and reducing the surface temperature of the first foil 111, so that subsequent rolling is facilitated. In some embodiments, a first winding wheel 910 is disposed between the fan 820 and the water-cooling roller 830, a second winding wheel 920 is disposed at the output end of the water-cooling roller 830, and the outer diameter of the first winding wheel 910 is smaller than the outer diameter of the second winding wheel 920. The first winding wheel 910 and the second winding wheel 920 have different winding capacities, and compared with the first winding wheel 910, the second winding wheel 920 winds more foils, and in a matching manner, the foils wound by the second winding wheel 920 are cooled better through the water cooling roller 830. In this regard, the hot water circulation system of the water-cooled roller 830 may refer to the hot water circulation structure of the first composite wheel 210 and the second composite wheel 230 in fig. 4, and will not be described in detail here.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (10)
1. An automatic production line for foil compounding and coating is characterized by comprising:
the unwinding unit is used for unwinding the first foil and the composite film;
the composite unit is arranged at the output end of the unreeling unit and comprises a first composite wheel, a first pneumatic element and a second composite wheel, wherein the first pneumatic element is connected with and drives the first composite wheel to move along the radial direction towards or away from the second composite wheel;
the first coating unit is arranged at the output end of the composite unit and comprises a first coating roller, a first driving assembly and a first press roller, and the first driving assembly is connected with and drives the first coating roller to move along the radial direction towards or away from the first press roller;
the power unit is arranged between the composite unit and the first coating unit and comprises a driving roller and a driving motor, and the driving motor is connected with and drives the driving roller to rotate;
a mounting bracket to which the composite unit, the first coating unit, and the power unit are mounted.
2. The automatic production line for foil compositing and coating according to claim 1, wherein the compositing unit further comprises a first hot water tank, a first water inlet pipe and a first water outlet pipe, the first hot water tank is connected with the first water inlet pipe and the first water outlet pipe, one ends of the first compositing wheel and the second compositing wheel are connected with the first water inlet pipe, and the other ends of the first compositing wheel and the second compositing wheel are connected with the first water outlet pipe.
3. Foil compositing and coating automatic production line according to claim 1, characterized in that the mounting rack is equipped with a preheating cabinet and a heating cabinet in sequence along the input direction of the compositing unit, the length of the preheating cabinet being greater than the length of the heating cabinet.
4. Foil compositing and coating automatic production line according to claim 3, characterized in that the unwinding unit comprises a first unwinding wheel and a third unwinding wheel, the first unwinding wheel is used for unwinding the first foil, the third unwinding wheel is used for unwinding the composite film, the first unwinding wheel is located at the input end of the preheating tank, and the third unwinding wheel is located at the input end of the compositing unit.
5. Foil compositing and coating automatic production line according to claim 4, characterized in that a second electrically heated roller is further arranged between the third unreeling wheel and the compositing unit, said second electrically heated roller being adapted to guide and heat the composite film.
6. Foil compounding and coating automatic production line according to claim 1, wherein a second coating unit is further arranged between the compounding unit and the first coating unit, the second coating unit comprises a second coating roller and a second pressing roller, and the driving roller, the second pressing roller and the second coating roller are in transmission connection in sequence.
7. The automatic foil compounding and coating line of claim 6, wherein the driving roller, the second pressing roller and the second coating roller are horizontally disposed, the second coating unit further comprises an adjusting lever, an adjusting plate and a second driving assembly, the second pressing roller and the second coating roller are mounted on the adjusting plate, the adjusting lever is connected to and drives the adjusting plate to move in a horizontal direction, and the second driving assembly is connected to and drives the second coating roller to move in a horizontal direction.
8. Foil compositing and coating automatic production line according to claim 6, characterized in that said unwinding unit further comprises a second unwinding wheel for unwinding a second foil, said second unwinding wheel being located at the input of said second coating unit.
9. Foil compositing and coating automatic production line according to claim 1, wherein a drying box, a fan and a water-cooling roller are sequentially arranged along the output direction of the first coating unit, an activated carbon layer for absorbing waste gas is arranged inside the drying box, an air outlet of the fan faces the first foil, and the water-cooling roller is used for guiding and reducing the surface temperature of the first foil.
10. Foil compositing and coating automatic production line according to claim 9, characterized in that a first winding wheel is arranged between the fan and the water-cooled roller, the output end of the water-cooled roller is provided with a second winding wheel, and the outer diameter of the first winding wheel is smaller than the outer diameter of the second winding wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122599974.4U CN216659225U (en) | 2021-10-27 | 2021-10-27 | Automatic production line for foil compounding and coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122599974.4U CN216659225U (en) | 2021-10-27 | 2021-10-27 | Automatic production line for foil compounding and coating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216659225U true CN216659225U (en) | 2022-06-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122599974.4U Active CN216659225U (en) | 2021-10-27 | 2021-10-27 | Automatic production line for foil compounding and coating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216659225U (en) |
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2021
- 2021-10-27 CN CN202122599974.4U patent/CN216659225U/en active Active
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