CN216658942U - Novel ultrasonic sealing and pressing mechanism - Google Patents

Novel ultrasonic sealing and pressing mechanism Download PDF

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Publication number
CN216658942U
CN216658942U CN202122958141.2U CN202122958141U CN216658942U CN 216658942 U CN216658942 U CN 216658942U CN 202122958141 U CN202122958141 U CN 202122958141U CN 216658942 U CN216658942 U CN 216658942U
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welding head
adjusting
block
abutted
bracket
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CN202122958141.2U
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Chinese (zh)
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冯钊棠
林子惟
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Guangzhou Xingshi Electronic Co ltd
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Guangzhou Xingshi Electronic Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model relates to a novel ultrasonic sealing mechanism, which has the technical scheme that: the method comprises the following steps: the welding machine comprises a frame, a sealing roller for a product to pass through, a welding head mechanism for performing ultrasonic welding on the product passing through the sealing roller, an air cylinder for applying pressure to the welding head mechanism, and a horizontal adjusting device for adjusting the horizontal position of the welding head mechanism; the sealing and pressing roller is rotatably arranged on the rack; the air cylinder is arranged on the frame; the horizontal adjusting device is arranged on the rack; the welding head mechanism is arranged on the rack and is positioned right above the sealing roller; one end of the welding head mechanism is abutted with the driving end of the air cylinder, and the other end of the welding head mechanism is abutted with the horizontal adjusting device; this application has the advantage that the double-deck material of accessible ultrasonic wave realization is sealed and is pressed the fusion.

Description

Novel ultrasonic sealing and pressing mechanism
Technical Field
The utility model relates to the technical field of ultrasonic equipment, in particular to a novel ultrasonic sealing mechanism.
Background
The ultrasonic sealing and pressing machine is mainly used for edge sewing, welding, embossing and the like of cloth, and processed products have the characteristics of good water tightness, high production efficiency, no needle and thread auxiliary materials, smooth and burr-free fused surfaces, good hand feeling and the like, and are widely applied to industries such as clothes, toys, food, masks and the like; however, the common ultrasonic sealing press in the market can not realize the sealing, pressing and fusing of double-layer materials, and the processing efficiency is lower.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide a novel ultrasonic sealing mechanism which has the advantage of realizing the sealing fusion of double-layer materials through ultrasonic waves.
The technical purpose of the utility model is realized by the following technical scheme: a novel ultrasonic sealing and pressing mechanism comprises: the welding machine comprises a frame, a sealing roller for a product to pass through, a welding head mechanism for performing ultrasonic welding on the product passing through the sealing roller, an air cylinder for applying pressure to the welding head mechanism, and a horizontal adjusting device for adjusting the horizontal position of the welding head mechanism; the sealing and pressing roller is rotatably arranged on the rack; the cylinder is arranged on the frame; the horizontal adjusting device is arranged on the rack; the welding head mechanism is arranged on the rack and is positioned right above the sealing roller; one end of the welding head mechanism is abutted with the driving end of the air cylinder, and the other end of the welding head mechanism is abutted with the horizontal adjusting device.
Optionally, the bonding tool mechanism comprises: the ultrasonic welding head, the welding head adjusting assembly used for driving the ultrasonic welding head to move and the guide assembly used for guiding the welding head adjusting assembly; the guide assembly is arranged on the rack; the driving end of the guide assembly is fixedly connected with the welding head adjusting assembly; one end of the welding head adjusting assembly is abutted with the driving end of the air cylinder, and the other end of the welding head adjusting assembly is abutted with the horizontal adjusting device; the ultrasonic welding head is arranged on the welding head adjusting assembly.
Optionally, the guide assembly includes: the sliding block is correspondingly matched with the guide rail; the guide rail is arranged on the frame; one end of the sliding block is arranged on the guide rail in a sliding mode, and the other end of the sliding block is fixedly connected with the welding head adjusting assembly.
Optionally, the horn adjustment assembly comprises: the welding head fixing plate comprises a side plate, a bracket, a welding head fixing plate, an adjusting block and an adjusting rod for driving the adjusting block to move on the bracket; the side plate is fixedly connected with the other end of the sliding block; the bracket is arranged on the side plate; one end of the bracket is abutted with the horizontal adjusting device, and the other end of the bracket is abutted with the driving end of the air cylinder; the adjusting block is arranged on the bracket in a sliding manner; the adjusting rod is rotatably arranged on the bracket; the adjusting block is in threaded connection with the adjusting rod; one end of the welding head fixing plate is abutted against the adjusting block, and the other end of the welding head fixing plate is abutted against the bracket; the ultrasonic welding head is detachably arranged on the welding head fixing plate.
Optionally, a first inclined plane is arranged on the adjusting block; and a second inclined plane correspondingly matched with the first inclined plane is arranged on the welding head fixing plate.
Optionally, the leveling device includes: the adjusting oblique block, a screw rod for driving the adjusting oblique block to move and a screw rod fixer; the screw rod fixer is arranged on the rack; the screw rod is rotatably arranged on the screw rod fixer; the adjusting inclined block is in threaded connection with the screw rod; one end of the adjusting inclined block is abutted with one end of the support, and the other end of the adjusting inclined block is abutted with the rack.
Optionally, the bracket is provided with a passive inclined block correspondingly adapted to the adjustment inclined block.
In conclusion, the utility model has the following beneficial effects:
the ultrasonic welding head arranged on the support presses downwards and applies pressure to the sealing and pressing roller under the pushing action of the cylinder, the product passes through the space between the ultrasonic welding head and the sealing and pressing roller under the driving of the production power system and the sealing and pressing roller, the ultrasonic welding head applies pressure to the product, and energy is transferred to the product by using high-frequency vibration waves, so that the inside of the product is mutually rubbed to generate high temperature, and the sealing and pressing fusion of two layers of materials is realized under the action of the high temperature and the pressure.
Drawings
FIG. 1 is a schematic view of a first construction of the present invention (with the front cover removed);
FIG. 2 is a second schematic configuration of the present invention (with the rear cover removed);
fig. 3 is a schematic view of the structure of the horn adjustment assembly of the present invention.
In the figure: 1. a frame; 2. sealing and pressing the roller; 3. a welding head mechanism; 31. an ultrasonic horn; 32. a welding head adjusting assembly; 321. a side plate; 322. a support; 323. a welding head fixing plate; 324. an adjusting block; 325. adjusting a rod; 33. a guide assembly; 331. a guide rail; 332. a slider; 4. a cylinder; 5. a horizontal adjustment device; 51. adjusting the inclined block; 52. a screw rod; 53. a screw rod fixer; 6. a passive swash block.
Detailed Description
In order to make the objects, features and advantages of the present invention more comprehensible, embodiments accompanying figures are described in detail below. Several embodiments of the utility model are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations. The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature "on," "above" and "over" the second feature may include the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature. The terms "vertical," "horizontal," "left," "right," "up," "down," and the like are used for descriptive purposes only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, configuration, and operation, and therefore should not be construed as limiting the present invention.
The utility model is described in detail below with reference to the figures and examples.
As shown in fig. 1 and fig. 2, the present invention provides a novel ultrasonic sealing mechanism, including: the device comprises a frame 1, a sealing and pressing roller 2 for passing a product, a welding head mechanism 3 for carrying out ultrasonic welding on the product passing on the sealing and pressing roller 2, an air cylinder 4 for applying pressure to the welding head mechanism 3 and a horizontal adjusting device 5 for adjusting the horizontal position of the welding head mechanism 3; the sealing and pressing roller 2 is rotatably arranged on the frame 1; the cylinder 4 is arranged on the frame 1; the horizontal adjusting device 5 is arranged on the frame 1; the welding head mechanism 3 is arranged on the frame 1, and the welding head mechanism 3 is positioned right above the sealing roller 2; one end of the welding head mechanism 3 is abutted with the driving end of the air cylinder 4, and the other end of the welding head mechanism 3 is abutted with the horizontal adjusting device 5.
The novel ultrasonic sealing and pressing mechanism has the following working principle: the sealing and pressing roller 2 is arranged at the lower part of the frame 1, one end of the sealing and pressing roller is connected with external power input and can rotatably drive a product to pass through, and the surface of the sealing and pressing roller 2 is provided with a sealing and pressing pattern which meets the requirement of the product, so that a sealing and pressing fusion area which meets the shape of the pattern can be pressed on the product;
in the production process, the welding head mechanism 3 applies pressure to the sealing and pressing roller 2 positioned right below the welding head mechanism after being subjected to the pressure applied by the cylinder 4, the product is driven by an external power system and the power of the sealing and pressing roller 2 to pass through the welding head mechanism 3 and the sealing and pressing roller 2, the welding head mechanism 3 applies pressure to the product, energy is transmitted to the product by utilizing the high-frequency vibration wave of ultrasonic waves, the interior of the product is mutually rubbed to generate high temperature, and the sealing and pressing fusion of two layers of materials are realized under the action of the high temperature and the pressure; the horizontal adjusting device 5 can be used for adjusting the horizontal position of the welding head mechanism 3 so as to ensure that the welding head mechanism 3 is parallel to the central line of the sealing roller 2, and the welding precision of the welding head mechanism 3 on the horizontal position can be conveniently controlled.
Further, the horn mechanism 3 includes: the ultrasonic welding head 31, the welding head adjusting assembly 32 for driving the ultrasonic welding head 31 to move and the guide assembly 33 for guiding the welding head adjusting assembly 32; the guide assembly 33 is mounted on the frame 1; the driving end of the guide assembly 33 is fixedly connected with the welding head adjusting assembly 32; one end of the welding head adjusting assembly 32 is abutted with the driving end of the air cylinder 4, and the other end of the welding head adjusting assembly 32 is abutted with the horizontal adjusting device 5; the ultrasonic horn 31 is mounted on a horn adjustment assembly 32.
In the production process, when the welding head mechanism 3 applies pressure to the sealing and pressing roller 2, the ultrasonic welding head 31 is in close contact with the sealing and pressing roller 2, and energy is transmitted to a product by using high-frequency vibration waves of ultrasonic waves, so that the interiors of the products are mutually rubbed to generate high temperature to realize sealing and pressing fusion; the horn adjustment assembly 32 is connected to the frame 1 via a guide assembly 33, and the guide assembly 33 can move the horn adjustment assembly 32 up and down, so that a user can adjust the height position of the ultrasonic horn 31 on the horn adjustment assembly 32.
Further, the guide assembly 33 includes: at least one guide rail 331 and at least one sliding block 332 correspondingly matched with the guide rail 331; the guide rail 331 is mounted on the frame 1; one end of the sliding block 332 is slidably disposed on the guide rail 331, and the other end of the sliding block 332 is fixedly connected to the welding head adjusting assembly 32.
In this embodiment, two guide rails 331 are used, four sliders 332 are used, two guide rails 331 are installed on the rack, the sliders 332 are respectively installed on two guide rails 331 in a sliding manner, so that the four sliders 332 form a movable plane, and the welding head adjusting assembly 32 is installed on the movable plane formed by the sliders 332, so that the welding head adjusting assembly 32 can slide up and down on the rack in a reciprocating manner through the sliding relationship between the guide rails 331 and the sliders 332.
Further, as shown in fig. 3, the horn adjustment assembly 32 includes: the welding head fixing device comprises a side plate 321, a bracket 322, a welding head fixing plate 323, an adjusting block 324 and an adjusting rod 325 for driving the adjusting block 324 to move on the bracket 322; the side plate 321 is fixedly connected with the other end of the sliding block 332; the bracket 322 is mounted on the side plate 321; one end of the bracket 322 is abutted with the horizontal adjusting device 5, and the other end of the bracket 322 is abutted with the driving end of the cylinder 4; the adjusting block 324 is slidably arranged on the bracket 322; the adjusting rod 325 is rotatably arranged on the bracket 322; the adjusting block 324 is in threaded connection with the adjusting rod 325; one end of the welding head fixing plate 323 is abutted with the adjusting block 324, and the other end of the welding head fixing plate 323 is abutted with the bracket 322; the ultrasonic horn 31 is detachably mounted on the horn fixing plate 323.
In this embodiment, a cavity for the adjustment block 324 to slide is formed in the bracket 322, the welding head fixing plate 323 and the adjustment block 324 are both disposed in the cavity, and the welding head fixing plate 323 abuts against the adjustment block 324, so that when the adjustment rod 325 rotates on the bracket, the adjustment block 324 on the bracket can slide left and right through thread transmission, and when the adjustment block 324 slides, the welding head fixing plate 323 abutting against the adjustment block can be driven to generate a small displacement in a vertical position, so that the welding head fixing plate 323 drives the ultrasonic welding head 31 to move vertically, thereby adjusting a working position of the ultrasonic welding head 31 and realizing precision adjustment of the ultrasonic welding head 31.
Further, a first inclined plane is arranged on the adjusting block 324; a second inclined surface correspondingly matched with the first inclined surface is arranged on the welding head fixing plate 323.
In this embodiment, when the adjusting block 324 slides left and right, the first inclined surface on the adjusting block 324 and the second inclined surface on the welding head fixing plate 323 generate relative movement, so that the left and right movement of the adjusting block 324 can be converted into the vertical movement of the welding head fixing plate 323 through inclined surface transmission, the transmission mode is simple and reliable, the transmission precision is high, and the service life of the equipment can be prolonged.
Further, the leveling device 5 includes: the device comprises an adjusting inclined block 51, a screw rod 52 and a screw rod fixer 53, wherein the screw rod 52 is used for driving the adjusting inclined block 51 to move; the screw rod fixer 53 is arranged on the frame 1; the screw rod 52 is rotatably arranged on the screw rod fixer 53; the adjusting inclined block 51 is in threaded connection with the screw rod 52; one end of the adjusting inclined block 51 is abutted with one end of the bracket 322, and the other end of the adjusting inclined block 51 is abutted with the frame 1. And a passive inclined block 6 correspondingly matched with the adjusting inclined block 51 is arranged on the bracket 322.
In this embodiment, the adjusting inclined block 51 can be driven by the screw rod 52 to slide on the frame 1 under the action of the screw rod holder 53 adjusting the screw rod 52, one end of the adjusting inclined block 51 is abutted to the frame 1, and the other end of the adjusting inclined block 51 is abutted to the driven inclined block 6 arranged on the bracket 322, so that the left-right sliding of the adjusting inclined block 51 on the frame 1 can be converted into the vertical movement of the bracket 322 through the inclined surface transmission, the transmission mode is simple and reliable, the transmission precision is high, and the service life of the equipment can be prolonged.
The novel ultrasonic sealing and pressing mechanism has the advantage that the sealing and pressing fusion of double-layer materials can be realized through ultrasonic waves.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.

Claims (7)

1. The utility model provides a novel ultrasonic wave seals pressure mechanism which characterized in that includes: the welding head mechanism is used for carrying out ultrasonic welding on the product passing through the sealing roller, the air cylinder used for applying pressure to the welding head mechanism and the horizontal adjusting device used for adjusting the horizontal position of the welding head mechanism;
the sealing and pressing roller is rotatably arranged on the rack; the air cylinder is arranged on the frame; the horizontal adjusting device is arranged on the rack; the welding head mechanism is arranged on the rack and is positioned right above the sealing roller; one end of the welding head mechanism is abutted with the driving end of the air cylinder, and the other end of the welding head mechanism is abutted with the horizontal adjusting device.
2. The novel ultrasonic sealing mechanism of claim 1, wherein the horn mechanism comprises: the ultrasonic welding head, the welding head adjusting assembly used for driving the ultrasonic welding head to move and the guide assembly used for guiding the welding head adjusting assembly; the guide assembly is arranged on the frame; the driving end of the guide assembly is fixedly connected with the welding head adjusting assembly; one end of the welding head adjusting assembly is abutted with the driving end of the air cylinder, and the other end of the welding head adjusting assembly is abutted with the horizontal adjusting device; the ultrasonic welding head is arranged on the welding head adjusting assembly.
3. The novel ultrasonic sealing mechanism of claim 2, wherein the guiding component comprises: the sliding block is correspondingly matched with the guide rail; the guide rail is arranged on the rack; one end of the sliding block is arranged on the guide rail in a sliding mode, and the other end of the sliding block is fixedly connected with the welding head adjusting assembly.
4. The novel ultrasonic sealing mechanism of claim 3, wherein the horn adjustment assembly comprises: the welding head fixing plate comprises a side plate, a bracket, a welding head fixing plate, an adjusting block and an adjusting rod for driving the adjusting block to move on the bracket; the side plate is fixedly connected with the other end of the sliding block; the bracket is arranged on the side plate; one end of the bracket is abutted with the horizontal adjusting device, and the other end of the bracket is abutted with the driving end of the air cylinder; the adjusting block is arranged on the bracket in a sliding manner; the adjusting rod is rotatably arranged on the bracket; the adjusting block is in threaded connection with the adjusting rod; one end of the welding head fixing plate is abutted against the adjusting block, and the other end of the welding head fixing plate is abutted against the bracket; the ultrasonic welding head is detachably arranged on the welding head fixing plate.
5. The novel ultrasonic sealing mechanism according to claim 4, wherein a first inclined surface is arranged on the adjusting block; and a second inclined plane correspondingly matched with the first inclined plane is arranged on the welding head fixing plate.
6. The novel ultrasonic sealing mechanism according to claim 4, wherein the horizontal adjusting device comprises: the adjusting oblique block, a screw rod for driving the adjusting oblique block to move and a screw rod fixer; the screw rod fixer is arranged on the rack; the screw rod is rotatably arranged on the screw rod fixer; the adjusting inclined block is in threaded connection with the screw rod; one end of the adjusting inclined block is abutted with one end of the support, and the other end of the adjusting inclined block is abutted with the rack.
7. The novel ultrasonic pressure sealing mechanism according to claim 6, wherein a passive inclined block correspondingly adapted to the adjusting inclined block is arranged on the bracket.
CN202122958141.2U 2021-11-26 2021-11-26 Novel ultrasonic sealing and pressing mechanism Active CN216658942U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122958141.2U CN216658942U (en) 2021-11-26 2021-11-26 Novel ultrasonic sealing and pressing mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122958141.2U CN216658942U (en) 2021-11-26 2021-11-26 Novel ultrasonic sealing and pressing mechanism

Publications (1)

Publication Number Publication Date
CN216658942U true CN216658942U (en) 2022-06-03

Family

ID=81791078

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122958141.2U Active CN216658942U (en) 2021-11-26 2021-11-26 Novel ultrasonic sealing and pressing mechanism

Country Status (1)

Country Link
CN (1) CN216658942U (en)

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