CN216639540U - Upper air exhaust dry granulation device - Google Patents
Upper air exhaust dry granulation device Download PDFInfo
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- CN216639540U CN216639540U CN202122742343.3U CN202122742343U CN216639540U CN 216639540 U CN216639540 U CN 216639540U CN 202122742343 U CN202122742343 U CN 202122742343U CN 216639540 U CN216639540 U CN 216639540U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
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Abstract
The utility model discloses an upper air exhaust dry granulation device, which comprises: the device comprises a granulation chamber and a turntable, wherein the lower part of the granulation chamber is communicated with a blast port, the top end of the granulation chamber is communicated with an exhaust pipeline, the exhaust pipeline is formed by communicating a vertical pipeline and a transverse pipeline, an inner cylinder is arranged in the center of the vertical pipeline, the inner cylinder penetrates through the exhaust pipeline upwards, 1/N vertical pipeline cross section areas which are different from each other are blocked layer by layer through N-1 horizontal clapboards from bottom to top between the outer side of the inner cylinder and the inner wall of the exhaust pipeline, so that the vertical pipeline is divided into N exhaust areas with the 1/N vertical pipeline cross sections, the exhaust pipeline uniformly exhausts air along the N exhaust areas, the turntable receives high-temperature slag entering the granulation chamber from the inner cylinder, the high-temperature slag is thrown out along with the rotation of the turntable and is in contact with cooling air fed from the blast port for cooling. The utility model can make the hot air exhausted from the exhaust duct uniformly distributed in the circumferential direction, and reduce the adverse effect on the granulating effect caused by the drift of cooling air in the granulating chamber due to nonuniform exhaust.
Description
Technical Field
The utility model relates to the technical field of smelting slag treatment, in particular to an upper exhaust dry granulation device.
Background
In the production process of the steel industry, a large amount of waste heat and residual energy is generated, most of the waste heat and residual energy is well utilized, but sensible heat and low-temperature waste heat resources of high-temperature liquid slag are not well recycled, the high-temperature liquid slag is a byproduct in the steel production process, the discharge temperature of the high-temperature liquid slag is as high as 1500 ℃, and a large amount of high-temperature waste heat is contained.
The current waste heat recovery method adopts dry granulation, as shown in figure 1, a concave turntable 1 rotating at high speed in a granulation chamber 2 is utilized to spread and throw out high-temperature liquid slag flowing in from the upper part of the turntable from the periphery, the high-temperature liquid slag is broken, torn and contracted into fine liquid particles under the multiple actions of viscous force, surface tension, gravity, air resistance and the like at the moment of leaving the edge of the turntable, and the liquid particles exchange heat with cold air around the liquid particles and are solidified in the flying process to form solid particles or semisolid particles. In the process, the heat of the high-temperature liquid slag is absorbed by the heat-exchanged air, so that the waste heat is recovered.
However, the distribution of hot air exhausted from the exhaust duct by the upward exhaust manner is not uniform, and the deviation of cooling air in the granulation chamber caused by the non-uniform exhaust may have a bad influence on the granulation effect, for example, the cooling effect of the area where the cooling air is concentrated is good but the particles are likely to move upward into the exhaust duct due to too large air volume or the slag particles are likely to be adhered to the water-cooled wall of the granulation chamber, and the cooling effect of the area where the cooling air is small is poor, which may cause the solid particles formed by the slag particles to be unstable.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problems, the present invention provides an upper exhaust dry granulation apparatus comprising:
the granulating chamber is characterized by comprising a granulating chamber, wherein the lower part of the granulating chamber is communicated with an air blast port, the top end of the granulating chamber is communicated with an air exhaust pipeline, the air exhaust pipeline is formed by communicating a vertical pipeline and a transverse pipeline, the vertical pipeline is communicated with the top end of the granulating chamber, an inner cylinder is coaxially arranged at the center of the vertical pipeline, the inner cylinder penetrates through the air exhaust pipeline upwards, 1/N vertical pipeline cross section areas which are different from each other are plugged layer by layer between the outer side of the inner cylinder and the inner wall of the air exhaust pipeline through N-1 horizontal partition plates which extend from the outer wall of the inner cylinder to the inner wall of the transverse pipeline from bottom to top, so that the vertical pipeline is divided into N air exhaust areas with the vertical pipeline cross sections which are 1/N, the partition plates extend from the plugged air exhaust areas to the inner wall of the transverse pipeline, the vertical interval of the partition plates is the inner diameter of the 1/N transverse pipeline, and the air exhaust pipeline is uniformly exhausted along the N air exhaust areas,
and the turntable is arranged in the granulating chamber and used for receiving the high-temperature slag entering the granulating chamber from the inner cylinder, throwing the high-temperature slag out along with the rotation of the turntable, and contacting and cooling the high-temperature slag with cooling air fed from a blast port to form granulated slag.
Optionally, the N is 4, the vertical pipeline is cylindrical, an A-B clapboard, a B-C clapboard and a C-D clapboard are sequentially arranged between the outer side of the inner cylinder and the inner wall of the exhaust pipeline from bottom to top along the vertical direction,
the A-B partition board comprises 1/4 circular rings and a horizontal connecting board used for connecting with the inner wall of the exhaust duct, and the inner sides of the circular rings are connected with the outer wall of the inner cylinder;
the B-C partition plate comprises 1/2 circular rings and a horizontal connecting plate used for being connected with the inner wall of the pipeline, wherein 1/4 circular rings of the B-C partition plate are overlapped with 1/4 circular rings of the A-B partition plate, and the inner sides of the circular rings of the B-C partition plate are connected with the outer wall of the inner cylinder;
the C-D partition plate comprises 1/2 circular rings and a horizontal connecting plate used for being connected with the inner wall of the pipeline, the 1/4 circular ring of the C-D partition plate is overlapped with the 1/4 circular ring of the A-B partition plate, the other 1/4 circular ring of the C-D partition plate is symmetrical to the other 1/4 circular ring of the B-C partition plate along the axis of the inner cylinder, and the inner side of the circular ring of the C-D partition plate is connected with the outer wall of the inner cylinder.
Optionally, the granulating chamber includes an annular upper cone, an inner cone, a middle ring section and a lower cone, the upper cone and the inner cone are both cones gradually rising from the periphery to the center, the upper cone and the inner cone are coaxially arranged at an interval from top to bottom, the lower cone surrounds the outer side of the inner cone, an annular primary cooling section for cooling and discharging granulated slag is connected between the lower cone and the inner cone, the middle ring section is arranged between the lower cone and the upper cone, annular spaces are formed between the inner cone and the upper cone, between the middle ring section and the lower cone, the blast port is arranged in the middle ring section, and a discharge port is arranged below the primary cooling section.
Optionally, the tuyere is connected with a radial direction of the granulation chamber at a set angle.
Optionally, a plurality of folding plates are obliquely and downwardly extended from the inner ring wall surface of the primary cooling section at vertical intervals, a plurality of folding plates are also obliquely and downwardly extended from the outer ring wall surface of the primary cooling section at vertical intervals, and the folding plates on the inner ring wall surface and the folding plates on the outer ring wall surface are vertically staggered with each other.
Optionally, the exhaust duct is connected to an induced draft fan.
Optionally, the upper cone of the granulation chamber, and the rotating disc, are water cooled.
Optionally, the lower cone is a louver structure, the louver structure is a plate member that is laminated layer by layer along a circumferential direction, and a gap is formed at the laminating position, and the gap is communicated with the blower.
The utility model can ensure that the hot air exhausted from the exhaust pipeline is uniformly distributed in the circumferential direction, and reduces the adverse effect on the granulating effect caused by the drift of cooling air of the granulating chamber due to nonuniform exhaust.
Drawings
The above features and technical advantages of the present invention will become more apparent and readily appreciated from the following description of the embodiments thereof taken in conjunction with the accompanying drawings.
FIG. 1 is a schematic diagram showing a prior art upper exhaust dry granulation apparatus;
FIG. 2 is a schematic view showing an upper exhaust dry granulation apparatus of an embodiment of the present invention;
FIG. 3 is a schematic view of a rotating wind farm illustrating an embodiment of the present invention;
FIG. 4 is a schematic view illustrating a blind structure according to an embodiment of the present invention;
FIG. 5 is a schematic view showing an A-B separator according to an embodiment of the present invention;
FIG. 6 is a schematic diagram showing a B-C separator plate according to an embodiment of the present invention;
FIG. 7 is a schematic view of a C-D separator plate illustrating an embodiment of the present invention;
fig. 8 is a schematic view showing the projection of four air discharge areas on the horizontal plane in the embodiment of the present invention.
Detailed Description
The embodiments of the present invention will be described below with reference to the accompanying drawings. Those of ordinary skill in the art will recognize that the described embodiments can be modified in various different ways, or combinations thereof, without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims. Furthermore, in the present description, the drawings are not drawn to scale and like reference numerals designate like parts.
The upward-exhausting dry-method granulation device of the embodiment comprises a granulation chamber 2, a rotary table 1 and an initial cooling section, as shown in fig. 2 and fig. 3, wherein the granulation chamber 2 comprises an annular upper cone 4, an inner cone 5, a middle ring section 6 and a lower cone 8, the upper cone 4 and the inner cone 5 are both cones gradually rising from the periphery to the center, the upper cone 4 and the inner cone 5 are coaxially arranged at intervals up and down, the lower cone 8 surrounds the outer side of the inner cone 5, and the initial cooling section 11 for cooling and discharging granulated slag is connected between the lower cone 8 and the inner cone 5. Between the lower cone 8 and the upper cone 4 is an intermediate ring segment 6, an annular space is formed between the inner cone 5 and the upper cone 5, the intermediate ring segment 6 and the lower cone 8, the intermediate ring segment 6 having a tuyere 7 for feeding cooling air into the granulation chamber 2. And preferably, as shown in fig. 3, the tuyere 7 is connected with a certain angle to the radial direction so that the cooling wind can be fed into the granulating chamber at a certain angle to form a rotating wind field in the granulating chamber. More preferably, the tuyere 7 is installed at such an angle that the rotating direction of the rotating wind field is the same as the rotating direction of the turntable 1, so that the cooling wind can smoothly contact the high-temperature slag. The rotating disc 1 vertically penetrates into the granulating chamber 2 from the center of the inner cone 5, and the upper part of the rotating disc 1 can be concave.
The upper air exhaust mode is that the air exhaust position is above the air blast position, and the air exhaust port is connected with the induced draft fan, so that cooling air is exhausted through an air exhaust pipeline by negative pressure of the induced draft fan, and is subjected to waste heat recovery with other waste heat recovery devices, and details are not described here. An exhaust duct 20 is communicated with the upper part of the upper cone 4, the exhaust duct 20 is formed by communicating a vertical duct 22 and a transverse duct 23, an inner cylinder 21 is coaxially arranged at the center of the vertical duct, and the inner cylinder 21 is communicated upwards to penetrate through the exhaust duct 20 and is used for introducing high-temperature slag into the granulation chamber through the inner cylinder 21. Between the outer side of the inner cylinder 21 and the inner wall of the exhaust duct, the exhaust duct is divided into A, B, C, D four exhaust areas from bottom to top, and the exhaust air is uniformly distributed in each area through a horizontal partition board between each area. As shown in fig. 5, a-B partition boards are arranged between a and B, B-C partition boards are arranged between B and C, and C-D partition boards are arranged between C and D, and the partition boards are vertically arranged at certain intervals, preferably with 1/4 inner diameters of the exhaust duct as intervals, and are connected with the inner wall of the exhaust duct at corresponding heights, for example, welded on the inner wall of the exhaust duct. As shown in fig. 8, which is a projection of four exhaust areas on a horizontal plane, the circumference of the vertical duct is divided into 1/4 circumferential exhaust areas by the partition plate, so that the exhaust air is uniformly divided, and it can be seen that A, B, C, D four exhaust areas divide the circumference of the vertical duct into 1/4 circumferential exhaust areas.
Wherein the A-B baffle comprises 1/4 circular rings and horizontal webs for connecting and extending with the inner wall of the pipe. The inner side of the ring is connected with the outer wall of the inner cylinder, and the horizontal connecting plate is connected with the inner wall of the exhaust pipeline. The 1/4 exhaust air blocked by the A-B baffle enters the transverse pipeline from the lower part of the A-B baffle.
The B-C partition board comprises 1/2 circular rings and a horizontal connecting plate used for connecting and extending with the inner wall of the pipeline, wherein the 1/4 circular rings are overlapped with 1/4 circular rings of the A-B partition board, the inner sides of the circular rings are connected with the outer wall of the inner cylinder, and the horizontal connecting plate is connected with the inner wall of the exhaust pipeline. The partially blocked 1/4 exhaust air in the partition B-C which does not overlap with the partition A-B enters the transverse pipeline from the space between the partition A-B and the partition B-C.
The C-D partition plate comprises 1/2 circular rings and a horizontal connecting plate used for connecting and extending with the inner wall of the pipeline, the 1/4 circular ring is overlapped with the 1/4 circular ring of the A-B partition plate, the other 1/4 circular ring is symmetrical with the other 1/4 circular ring of the B-C partition plate along the axis of the inner cylinder, the inner side of the circular ring is connected with the outer wall of the inner cylinder, and the horizontal connecting plate is connected with the inner wall of the exhaust pipeline. Therefore, 1/4 exhaust air which is partially blocked and does not overlap with the A-B partition in the C-D partition enters the transverse pipeline from the space between the C-D partition and the B-C partition. The rest 1/4 exhaust air enters the transverse pipeline from the area where neither A-B partition nor B-C partition nor C-D partition is blocked.
The C-D partition board can also be formed by adding 1/4 circumference partition boards on the basis of the B-C partition board, namely, the C-D partition boards block different 1/4 circumferences layer by layer. In addition, the vertical pipeline is described as a circle, and actually, the cross section of the vertical pipeline may be in other common shapes, for example, a square shape, and the square shape is divided into 4 areas, and the 1/4 areas are sequentially plugged layer by layer.
The division into 4 regions is also merely an example, and for example, two regions may be employed, and only one horizontal 1/2-circumference partition plate may be employed. More areas can be provided, so that the vertical pipeline is divided into N exhaust areas with 1/N vertical pipeline cross sections by plugging different 1/N vertical pipeline cross section areas layer by layer through N-1 partition plates which horizontally extend from the outer wall of the inner barrel to the inside of the transverse pipeline from bottom to top. And on the basis of plugging the layer, the partition plate also extends and is connected to the inner wall of the transverse pipeline so as to guide the plugged exhaust air into the transverse pipeline, and the exhaust pipeline uniformly exhausts air along the N exhaust areas.
The high-temperature slag forms a liquid flow from the upper part of the granulation chamber 2 and falls into the center of the turntable 1, the turntable 1 rotates at a high speed, and the high-temperature slag is thrown out of the turntable 1 and forms liquid drops. As shown in fig. 2, the thrown-out liquid drops collide with the inner wall of the upper cone 4 and then fall downward, where B denotes an angle between a flight path of one liquid drop and a horizontal plane. m represents the distance a droplet lands. C is the included angle between the conical surface of the lower cone and the horizontal plane.
The liquid drops are contacted with cooling air fed from the blast nozzle 7 in the flying process, and the cooling air forms a rotating wind field in the granulating chamber, so that the liquid drops are rapidly cooled. The liquid drops exchange heat with the cold air around the liquid drops and are solidified to form granulated slag. The heat exchanged air absorbs the heat of the droplets during this process and enters the primary cooling stage. The primary cooling section is provided with a discharge port 114 for discharging the granulated slag.
Further, an annular flap 113 is disposed in the annular primary cooling section 11, specifically, a plurality of flaps 113 are downwardly extended from the inner annular wall 111 of the primary cooling section 11 at vertical intervals, a plurality of flaps 113 are downwardly extended from the outer annular wall 112 of the primary cooling section 11 at vertical intervals, and the flaps 113 of the inner annular wall and the flaps of the outer annular wall 112 are vertically staggered. After flying out and primary heat exchange with cooling air, solid granulated slag can fall into the primary cooling section 11, the primary cooling section 11 is in contact collision with the annular folded plate 113, the granulated slag falls along the folded plate 113 after repeated collision, in the collision process, the cooling air after heat exchange in the granulation chamber 2 is continuously subjected to heat exchange with the granulated slag in the primary cooling section 11 while the granulated slag and the folded plate 113 exchange heat, the granulated slag discharged from the granulation chamber 2 can be ensured to be below the crystallization temperature and be completely solidified, the solidified and cooled granulated slag is discharged from a discharge port below the primary cooling section 11 and can be further conveyed to the next secondary cooling process, and detailed description is omitted.
Further, the upper cone 4 of the granulating chamber 2 is water-cooled, and the rotary disc 1 is also protected by water cooling.
Further, as shown in fig. 4, the lower cone 8 may be a louver structure having a function of assisting slag to be swirled and stopped. As can be seen from fig. 4, the louver structure is a structure in which the plate members 9 are laminated layer by layer in the circumferential direction, and the lamination has a gap. Cooling air can be fed into the granulation chamber 2 through the gaps. Because the layer-by-layer parts are laminated, gaps of the louver have certain inclination angles, so that cooling air entering from the gaps can enter the granulating chamber in the direction which forms a certain inclination angle with the horizontal plane, certain whirling retention effect can be formed on liquid drops in the annular wind field, the retention time of the liquid drops in the granulating chamber is prolonged, and the heat exchange with the cooling air is more sufficient.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. An upper exhaust dry granulation device, comprising:
the granulating chamber is characterized by comprising a granulating chamber, wherein the lower part of the granulating chamber is communicated with an air blast port, the top end of the granulating chamber is communicated with an air exhaust pipeline, the air exhaust pipeline is formed by communicating a vertical pipeline and a transverse pipeline, the vertical pipeline is communicated with the top end of the granulating chamber, an inner cylinder is coaxially arranged at the center of the vertical pipeline, the inner cylinder penetrates through the air exhaust pipeline upwards, 1/N vertical pipeline cross section areas which are different from each other are plugged layer by layer between the outer side of the inner cylinder and the inner wall of the air exhaust pipeline through N-1 horizontal partition plates which extend from the outer wall of the inner cylinder to the inner wall of the transverse pipeline from bottom to top, so that the vertical pipeline is divided into N air exhaust areas with the vertical pipeline cross sections which are 1/N, the partition plates extend from the plugged air exhaust areas to the inner wall of the transverse pipeline, the vertical interval of the partition plates is the inner diameter of the 1/N transverse pipeline, and the air exhaust pipeline is uniformly exhausted along the N air exhaust areas,
and the turntable is arranged in the granulating chamber and used for receiving the high-temperature slag entering the granulating chamber from the inner cylinder, throwing the high-temperature slag out along with the rotation of the turntable, and contacting and cooling the high-temperature slag with cooling air fed from a blast port to form granulated slag.
2. The upper exhaust dry granulation device according to claim 1, wherein N is 4, the vertical pipe is cylindrical, an A-B partition, a B-C partition and a C-D partition are sequentially arranged between the outer side of the inner cylinder and the inner wall of the exhaust pipe from bottom to top along the vertical direction,
the A-B partition board comprises 1/4 circular rings and a horizontal connecting board used for connecting with the inner wall of the exhaust duct, and the inner sides of the circular rings are connected with the outer wall of the inner cylinder;
the B-C partition plate comprises 1/2 circular rings and a horizontal connecting plate used for being connected with the inner wall of the pipeline, wherein 1/4 circular rings of the B-C partition plate are overlapped with 1/4 circular rings of the A-B partition plate, and the inner sides of the circular rings of the B-C partition plate are connected with the outer wall of the inner cylinder;
the C-D partition plate comprises 1/2 circular rings and a horizontal connecting plate used for being connected with the inner wall of the pipeline, the 1/4 circular ring of the C-D partition plate is overlapped with the 1/4 circular ring of the A-B partition plate, the other 1/4 circular ring of the C-D partition plate is symmetrical to the other 1/4 circular ring of the B-C partition plate along the axis of the inner cylinder, and the inner side of the circular ring of the C-D partition plate is connected with the outer wall of the inner cylinder.
3. The upper exhaust dry granulation apparatus as claimed in claim 1,
the granulating chamber comprises an annular upper cone, an inner cone, a middle ring section and a lower cone, the upper cone and the inner cone are cones which gradually rise from the periphery to the center, the upper cone and the inner cone are coaxially arranged at intervals up and down, the lower cone surrounds the outer side of the inner cone, an annular primary cooling section for cooling and discharging granulated slag is connected between the lower cone and the inner cone, the middle ring section is arranged between the lower cone and the upper cone, annular spaces are formed between the inner cone and the upper cone, between the middle ring section and the lower cone, the blast port is arranged in the middle ring section, and a discharge port is arranged below the primary cooling section.
4. The upper exhaust dry granulation apparatus as claimed in claim 3,
the tuyere is connected with the radial direction of the granulation chamber at a set angle.
5. The upper exhaust dry granulation apparatus as claimed in claim 3,
the inner ring wall surface of the primary cooling section is downwards inclined and extended with a plurality of folded plates at vertical intervals, the outer ring wall surface of the primary cooling section is also downwards inclined and extended with a plurality of folded plates at vertical intervals, and the folded plates on the inner ring wall surface and the folded plates on the outer ring wall surface are vertically staggered with each other.
6. The upper exhaust dry granulation apparatus as claimed in claim 1,
the exhaust duct is connected with the induced draft fan.
7. The upper exhaust dry granulation apparatus as claimed in claim 3,
the upper cone of the granulating chamber and the rotating disc are water-cooled.
8. The upper exhaust dry granulation apparatus as claimed in claim 3,
the lower cone is a louver structure, the louver structure is a plate which is laminated layer by layer along the circumferential direction, a gap is formed at the laminating position, and the gap is communicated with an air blower.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122742343.3U CN216639540U (en) | 2021-11-10 | 2021-11-10 | Upper air exhaust dry granulation device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122742343.3U CN216639540U (en) | 2021-11-10 | 2021-11-10 | Upper air exhaust dry granulation device |
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| CN216639540U true CN216639540U (en) | 2022-05-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114085934A (en) * | 2021-11-10 | 2022-02-25 | 北京中冶设备研究设计总院有限公司 | Upper air exhaust dry granulation device |
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- 2021-11-10 CN CN202122742343.3U patent/CN216639540U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114085934A (en) * | 2021-11-10 | 2022-02-25 | 北京中冶设备研究设计总院有限公司 | Upper air exhaust dry granulation device |
| CN114085934B (en) * | 2021-11-10 | 2022-10-28 | 北京中冶设备研究设计总院有限公司 | Upper air exhaust dry granulation device |
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