CN216638482U - Controllable rope production of tension is with braider - Google Patents

Abstract

The utility model discloses a tension-controllable rope production braiding machine which comprises a base, wherein a vertical plate is fixed on one side of the top end of the base, a central shaft is rotatably arranged on the outer wall of one side of the vertical plate, a double-gear assembly is arranged on the outer wall of the other side of the vertical plate, a first motor is arranged on one side of the top end of the base, a rotating shaft is arranged at the output end of the first motor, one end of the rotating shaft is mutually connected with the double-gear assembly, a cross-shaped support is fixed on one end, away from the vertical plate, of the central shaft, wire wheel assemblies are fixed at the corner positions of the cross-shaped support, four groups of the wire wheel assemblies are arranged, and a cross column is fixed at the center position of the cross-shaped support. The utility model not only avoids the phenomena of dislocation and deviation of the rope, improves the operating efficiency of the braiding machine, balances the tension between the winding point and the braiding point, improves the forming quality of the rope, but also enhances the use convenience of the braiding machine.

Description

Controllable rope production of tension is with braider

Technical Field

The utility model relates to the technical field of rope weaving, in particular to a tension-controllable rope production braiding machine.

Background

In the modern rope industry, the weaving rope has gradually replaced the dominant position of three-strand ropes in production life due to the forming mode of the weaving rope and various excellent performances of finished products, generally, compared with the twisting and plaiting weaving, the structure has better strength and smaller extensibility, wherein a weaving machine is the most widely used weaving equipment, but the existing diesel engine control device still has certain defects in use, and the specific problems are as follows:

1. in the process of weaving the rope by the existing weaving machine, the phenomenon of dislocation and deviation of a single-strand rope is easy to occur, and after working for a long time, a worker needs to stop the machine and manually adjust the position of the rope, so that the weaving efficiency of the weaving machine is reduced;

2. when the existing braiding machine discharges materials, because a tension regulation and control structure is lacked, the rope is generally directly wound on the wire take-up roller, so that tension at two ends of the rope is unbalanced, the braided rope is difficult to be effectively combined, and the product quality of the rope is reduced;

3. when the existing braiding machine finishes braiding and furling, the rope which is just braided is directly wound on the wire take-up roller, and the wound rope is relatively loose, so that inconvenience is brought to later-stage material tidying work of workers.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a rope production braiding machine with controllable tension, and aims to solve the problems that the position of a rope needs to be frequently adjusted manually, tension at two ends of the rope is unbalanced in a braiding process, and the reeled rope is loose in the prior braiding machine in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a braiding machine for producing ropes with controllable tension comprises a base, wherein a vertical plate is fixed on one side of the top end of the base, a central shaft is rotatably installed on the outer wall of one side of the vertical plate, a double-gear assembly is installed on the outer wall of the other side of the vertical plate, a first motor is installed on one side of the top end of the base, a rotating shaft is installed at the output end of the first motor, one end of the rotating shaft is connected with the double-gear assembly, a cross support is fixed on one end, away from the vertical plate, of the central shaft, wire wheel assemblies are fixed at the corner positions of the cross support, four wire wheel assemblies are arranged, a cross column is fixed at the center position of the cross support, a cross is fixed at one end, away from the cross support, of the cross column, through holes are formed at the corner positions on the surface of the cross support, a support plate is fixed on one side of the top end of the base, and a connecting plate is slidably installed on the surface of the support plate, and the corner position department on connecting plate surface all rotates and installs the take-up pulley, the take-up pulley is provided with four groups, install control panel on the outer wall of base one side, the output of the inside singlechip of control panel and the input electric connection of first motor.

Preferably, a support plate is fixed to one side of the top end of the base, and two sets of limiting wheels are rotatably mounted at one end of the surface of the support plate.

Preferably, one side on base top is fixed with the roll-up bracket, just the roll-up roller is installed to the inside rotation of roll-up bracket, install the second motor on the outer wall of roll-up bracket one side, the output of second motor and the central point fixed connection of roll-up roller.

Preferably, the top of base is fixed with the bottom block, just the bottom block is provided with two sets.

Preferably, both sides on bottom piece top all are fixed with main telescopic link, just the bearing roller is installed on the top of main telescopic link.

Preferably, an electric push rod is installed on one side of the surface of the supporting plate, a sliding plate is installed at the bottom end of the electric push rod, the surface of the sliding plate is fixedly connected with the back face of the connecting plate, and the back of the sliding plate is slidably connected with the surface of the supporting plate.

Preferably, the center position department at bottom piece top installs vice telescopic link, the top of vice telescopic link and the bottom fixed connection of bearing roller, one side winding on vice telescopic link surface has the spring.

Compared with the prior art, the utility model has the beneficial effects that: the tension-controllable rope production braiding machine has the advantages that the phenomena of dislocation and deviation of ropes are avoided, the operation efficiency of the braiding machine is improved, the tension between winding points and braiding points is balanced, the forming quality of ropes is improved, and the use convenience of the braiding machine is enhanced;

1. The braiding machine is characterized in that through the arrangement of the structures of the wire wheel assemblies, the cross and the like which are matched with each other, the ropes on the four wire wheel assemblies penetrate through the corresponding through holes in the cross, the end ropes are wound on the winding roller, the first motor drives the central shaft, the cross column and the cross to rotate together, at the moment, the four ropes are wound and braided with each other, the cross is utilized to avoid the phenomena of dislocation and deviation of the ropes, and the working efficiency of the braiding machine is improved;

2. according to the braiding machine, the electric push rod and the tensioning wheels are arranged in a matched structure, the electric push rod drives the connecting plate and the four groups of tensioning wheels to lift, namely the tensioning wheels drive the clamped rope to lift, so that the tensioning degree of the rope is regulated and controlled, the tension between a winding point and a braiding point is balanced, a plurality of strands of ropes are well combined, and the forming quality of the rope is improved;

3. this kind of braider through being provided with the structure of mutually supporting such as roll-up roller, bearing roller and spring, at the in-process of roll-up roller rolling rope, the bearing roller supports the bottom at the roll-up roller all the time under the elasticity of spring for the rope tightly is attached at the outer peripheral face of roll-up roller all the time, avoids the rope comparatively loose, need not the manual arrangement rope in staff's later stage, strengthens the use convenience of braider.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic side view of a cross according to the present invention;

FIG. 3 is a schematic side view of the roll-up of the present invention;

FIG. 4 is a perspective view of the reel assembly of the present invention;

in the figure: 1. a base; 2. a vertical plate; 3. a first motor; 301. a rotating shaft; 4. a dual gear assembly; 5. a middle shaft; 6. a control panel; 7. a cross support; 8. a reel assembly; 9. a cross post; 10. a cross; 1001. a through hole; 11. a support plate; 12. a limiting wheel; 13. a support plate; 14. an electric push rod; 15. a sliding plate; 16. a connecting plate; 17. a tension wheel; 18. reeling a bracket; 19. a second motor; 20. a winding roller; 21. a bottom block; 22. a main telescopic rod; 23. an auxiliary telescopic rod; 24. a spring; 25. and (4) a carrier roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, an embodiment of the present invention is shown: a braiding machine with controllable tension for rope production comprises a base 1, wherein a vertical plate 2 is fixed on one side of the top end of the base 1, a middle shaft 5 is rotatably installed on the outer wall of one side of the vertical plate 2, a double-gear assembly 4 is installed on the outer wall of the other side of the vertical plate 2, the double-gear assembly 4 comprises two groups of gears and two groups of rotating shafts, a first motor 3 is installed on one side of the top end of the base 1, the type of the first motor 3 can be Y90S-2, the rotating shaft 301 is installed at the output end of the first motor 3, one end of the rotating shaft 301 is connected with the double-gear assembly 4, a cross support 7 is fixed at one end of the middle shaft 5, which is far away from the vertical plate 2, wire wheel assemblies 8 are fixed at corner positions of the cross support 7, the wire wheel assemblies 8 are provided with four groups, a cross column 9 is fixed at the central position of the support 7, and a cross 10 is fixed at one end of the cross column 9, which is far away from the cross support 7, the cross 10 is made of stainless steel materials, through holes 1001 are formed in the corner positions of the surface of the cross 10, workers can enable the ropes on the four groups of the reel assemblies 8 to penetrate through the corresponding through holes 1001 in the cross 10, the four groups of the ropes are limited through the cross 10, the ropes are prevented from being dislocated and deviated, and the operation efficiency of a knitting machine is improved;

A support plate 11 is fixed on one side of the top end of the base 1, limiting wheels 12 are rotatably mounted at one end of the surface of the support plate 11, and two groups of limiting wheels 12 are arranged;

the first motor 3 is started to work through the control panel 6, the first motor 3 drives the double-gear assembly 4 and the middle shaft 5 to rotate, the middle shaft 5 drives the cross support 7, the cross column 9 and the cross frame 10 to rotate together, and at the moment, four strands of ropes are wound and woven;

a supporting plate 13 is fixed on one side of the top end of the base 1, a connecting plate 16 is slidably mounted on the surface of the supporting plate 13, an electric push rod 14 is mounted on one side of the surface of the supporting plate 13, the type of the electric push rod 14 can be DT100, a sliding plate 15 is mounted at the bottom end of the electric push rod 14, the surface of the sliding plate 15 is fixedly connected with the back surface of the connecting plate 16, and the movement stability of the connecting plate 16 is improved through the sliding plate 15;

the back of the sliding plate 15 is connected with the surface of the supporting plate 13 in a sliding manner, tensioning wheels 17 are rotatably mounted at the corner positions of the surface of the connecting plate 16, four groups of tensioning wheels 17 are arranged, a piston rod of the electric push rod 14 drives the sliding plate 15 and the connecting plate 16 to move upwards or downwards, namely the tensioning wheels 17 drive a clamped rope to lift;

by controlling the position of the tension wheel 17, the tension between the weaving point of the limiting wheel 12 and the winding point of the winding roller 20 is adjusted, so that the multi-strand wire rope is well combined, and the forming quality of the wire rope is improved;

The top end of the base 1 is fixed with bottom blocks 21, two groups of bottom blocks 21 are arranged, two sides of the top end of each bottom block 21 are fixed with main telescopic rods 22, the top end of each main telescopic rod 22 is provided with a carrier roller 25, and the carrier rollers 25 always support against the bottom end of the furling roller 20 in the rope winding process of the furling roller 20;

a winding bracket 18 is fixed on one side of the top end of the base 1, a winding roller 20 is rotatably mounted inside the winding bracket 18, a second motor 19 is mounted on the outer wall of one side of the winding bracket 18, the type of the second motor 19 can be Y315M-2, the output end of the second motor 19 is fixedly connected with the central point of the winding roller 20, the second motor 19 drives the winding roller 20 to rotate, the rope is wound by the winding roller 20, and the carrier roller 25 always abuts against the bottom end of the winding roller 20 in the process that the rope is wound by the winding roller 20;

an auxiliary telescopic rod 23 is installed at the center of the top end of the bottom block 21, the top end of the auxiliary telescopic rod 23 is fixedly connected with the bottom end of a carrier roller 25, a spring 24 is wound on one side of the surface of the auxiliary telescopic rod 23, the carrier roller 25 forces the spring 24 to compress, and the main telescopic rod 22 and the auxiliary telescopic rod 23 to contract, so that a rope is always tightly attached to the outer peripheral surface of the furling roller 20, the rope is prevented from being loose, the rope does not need to be manually tidied by a worker in the later period, and the use convenience of a braiding machine is enhanced;

The outer wall of one side of the base 1 is provided with a control panel 6, the type of the control panel 6 can be FHR-211, and the output end of a single chip microcomputer in the control panel 6 is electrically connected with the input ends of the first motor 3, the electric push rod 14 and the second motor 19 respectively.

The working principle is as follows: when the device is used, firstly according to the structure shown in fig. 1 and fig. 2, a worker enables ropes on four groups of wire wheel assemblies 8 to pass through corresponding through holes 1001 on a cross frame 10, then enables the ropes of a woven part to sequentially pass through a limiting wheel 12 and a tension wheel 17 and be connected to a winding roller 20, then the worker starts a first motor 3 through a control panel 6 to work, the first motor 3 drives a double-gear assembly 4 and a middle shaft 5 to rotate, the middle shaft 5 drives a cross support 7, a cross column 9 and the cross frame 10 to rotate together, at the moment, four strands of ropes are wound and woven mutually, the woven ropes are wound on the winding roller 20, the four groups of ropes are limited through the cross frame 10 in the process, the phenomena of dislocation and deviation of the ropes are avoided, and the working efficiency of a weaving machine is improved;

secondly, according to the structure shown in fig. 1, the control panel 6 controls the electric push rod 14 to work, the piston rod of the electric push rod 14 drives the sliding plate 15 and the connecting plate 16 to move upwards or downwards, namely the tensioning wheel 17 drives the clamped rope to lift, and the tensioning force of the weaving point at the limiting wheel 12 is adjusted at the moment, so that the tensioning forces between the weaving point of the limiting wheel 12 and the winding point of the winding roller 20 are balanced, a plurality of strands of ropes are well combined, and the forming quality of the rope is improved;

Subsequently, according to the structure shown in fig. 1 and fig. 3, in the process of winding the rope by the winding roller 20, the carrier roller 25 always abuts against the bottom end of the winding roller 20, and after the winding roller 20 gradually winds the braided rope, the carrier roller 25 forces the spring 24 to compress and the main telescopic rod 22 and the auxiliary telescopic rod 23 to contract, so that the rope is always tightly attached to the outer peripheral surface of the winding roller 20, the rope is prevented from being loose, the rope does not need to be manually arranged by a worker in the later period, and the use convenience of the knitting machine is enhanced.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. A tension controllable rope production braiding machine comprises a base (1), and is characterized in that: a vertical plate (2) is fixed on one side of the top end of the base (1), a middle shaft (5) is rotatably installed on the outer wall of one side of the vertical plate (2), a double-gear assembly (4) is installed on the outer wall of the other side of the vertical plate (2), a first motor (3) is installed on one side of the top end of the base (1), a rotating shaft (301) is installed at the output end of the first motor (3), one end of the rotating shaft (301) is connected with the double-gear assembly (4), a cross-shaped support (7) is fixed at one end, away from the vertical plate (2), of the middle shaft (5), wire wheel assemblies (8) are fixed at the corner positions of the cross-shaped support (7), four sets of wire wheel assemblies (8) are arranged, a cross column (9) is fixed at the central position of the cross-shaped support (7), and a cross frame (10) is fixed at one end, away from the cross-shaped support (7), of the cross column (9), through-hole (1001) have all been seted up to the corner position department on cross (10) surface, one side on base (1) top is fixed with backup pad (13), just the surperficial slidable mounting of backup pad (13) has connecting plate (16), just the corner position department on connecting plate (16) surface all rotates and installs take-up pulley (17), take-up pulley (17) are provided with four groups, install control panel (6) on the outer wall of base (1) one side, the output of the inside singlechip of control panel (6) and the input electric connection of first motor (3).

2. A tension controllable rope knitting machine as claimed in claim 1 wherein: a supporting plate (11) is fixed to one side of the top end of the base (1), limiting wheels (12) are rotatably mounted at one end of the surface of the supporting plate (11), and two sets of limiting wheels (12) are arranged.

3. A tension controllable rope knitting machine as claimed in claim 1 wherein: one side on base (1) top is fixed with roll-up bracket (18), just roll-up roller (20) are installed to the internal rotation of roll-up bracket (18), install second motor (19) on the outer wall of roll-up bracket (18) one side, the output of second motor (19) and the central point fixed connection of roll-up roller (20).

4. A tension controllable rope knitting machine as claimed in claim 1 wherein: the top of base (1) is fixed with bottom (21), just bottom (21) are provided with two sets ofly.

5. A tension controllable rope production knitting machine as claimed in claim 4, characterized by: both sides on bottom piece (21) top all are fixed with main telescopic link (22), just bearing roller (25) are installed on the top of main telescopic link (22).

6. A tension controllable rope knitting machine as claimed in claim 1 wherein: an electric push rod (14) is installed on one side of the surface of the supporting plate (13), a sliding plate (15) is installed at the bottom end of the electric push rod (14), the surface of the sliding plate (15) is fixedly connected with the back face of the connecting plate (16), and the back of the sliding plate (15) is connected with the surface of the supporting plate (13) in a sliding mode.

7. A tension controllable rope production knitting machine as claimed in claim 4, characterized by: the center position department on bottom piece (21) top installs vice telescopic link (23), the bottom fixed connection of the top of vice telescopic link (23) and bearing roller (25), one side winding on vice telescopic link (23) surface has spring (24).

Images