CN216634902U - Ultrasonic fiber dispersion instrument - Google Patents
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- CN216634902U CN216634902U CN202122881443.4U CN202122881443U CN216634902U CN 216634902 U CN216634902 U CN 216634902U CN 202122881443 U CN202122881443 U CN 202122881443U CN 216634902 U CN216634902 U CN 216634902U
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- 239000000835 fiber Substances 0.000 title claims abstract description 91
- 239000006185 dispersion Substances 0.000 title claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 230000001681 protective effect Effects 0.000 claims abstract description 14
- 238000009423 ventilation Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 230000010355 oscillation Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及纤维分散技术领域,更具体地说,本实用新型涉及一种超声波纤维分散仪。The utility model relates to the technical field of fiber dispersion, and more particularly, the utility model relates to an ultrasonic fiber disperser.
背景技术Background technique
在制备新型混凝土等工业工艺中,往往掺入种类不同的纤维,以起到增强混凝土的性能的功效。纤维作为重要的原料,分散处理的速率往往影响整个试验的进度。In industrial processes such as the preparation of new concrete, different types of fibers are often added to enhance the performance of concrete. Fiber is an important raw material, and the rate of dispersion treatment often affects the progress of the whole experiment.
传统的纤维分散方法为人工手动分散,人工截取试验所需大小纤维后,手动揉搓使其分散,然后掺入混凝土中。此方法虽可分散纤维,但是手动揉搓分散程度不完全,仍有不合试验标准的纤维掺入,无法得到纤维对混凝土作用的准确影响,且耗费大量人力、时间,使得试验无法高效率的开展,为此,我们提出一种超声波纤维分散仪。The traditional fiber dispersion method is manual manual dispersion. After manually intercepting the fibers of the size required for the test, they are manually rubbed to disperse, and then mixed into the concrete. Although this method can disperse fibers, the degree of manual rubbing and dispersion is not complete, and there are still fibers that do not meet the test standards. The accurate effect of fibers on the effect of concrete cannot be obtained. To this end, we propose an ultrasonic fiber disperser.
实用新型内容Utility model content
为了克服现有技术的上述缺陷,本实用新型的实施例提供一种超声波纤维分散仪,通过设有可调节伸缩长度的链条,带动纤维放置板上下移动,控制纤维放置板在分散层或烘干层,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, an embodiment of the present utility model provides an ultrasonic fiber dispersing instrument, which is provided with a chain with adjustable telescopic length to drive the fiber placing plate to move up and down, and control the fiber placing plate to be placed in the dispersion layer or drying. layer to solve the problems raised in the above background art.
为实现上述目的,本实用新型提供如下技术方案:一种超声波纤维分散仪,包括防护外壳机构,所述防护外壳机构的内部设有主体机构,所述防护外壳机构包括外壳,所述外壳的顶部铰接有顶盖,所述顶盖的一侧设有多个烘干灯,且多个所述烘干灯的一侧电性连接有灯控制器,所述主体机构包括多个第一承托架,多个所述第一承托架均固定安装在外壳的内腔,且多个所述第一承托架均呈中空状设置,所述第一承托架的内壁上固定安装有多个滑轨,其中每两个所述滑轨之间滑动连接有衔接架,所述衔接架的一侧设有纤维放置板,所述衔接架远离纤维放置板的一侧固定安装有链条,所述链条的一侧固定连接有转轮,所述转轮的一端固定安装有转轴,所述转轴的外壁固定安装有多个限位轴承,且多个所述限位轴承的底部固定安装有用于与外壳相连接的第二承托架,且所述转轴的一端固定安装有电机,所述外壳的一侧固定安装有超声波控制开关,所述超声波控制开关的一侧电性连接有超声波发生器。In order to achieve the above purpose, the present invention provides the following technical solutions: an ultrasonic fiber disperser, comprising a protective casing mechanism, the interior of the protective casing mechanism is provided with a main body mechanism, the protective casing mechanism comprises a casing, and the top of the casing is A top cover is hinged, one side of the top cover is provided with a plurality of drying lamps, and one side of the plurality of drying lamps is electrically connected with a lamp controller, and the main body includes a plurality of first supporting A plurality of the first bearing brackets are fixedly installed in the inner cavity of the casing, and the plurality of the first bearing brackets are all arranged in a hollow shape, and the inner wall of the first bearing bracket is fixedly installed with a plurality of Each slide rail is slidably connected with a connecting frame, one side of the connecting frame is provided with a fiber placement plate, and a chain is fixedly installed on the side of the connecting frame away from the fiber placing plate, so One side of the chain is fixedly connected with a runner, one end of the runner is fixedly installed with a rotating shaft, the outer wall of the rotating shaft is fixedly installed with a plurality of limit bearings, and the bottoms of the plurality of limit bearings are fixedly installed with A second bearing bracket connected to the outer casing, and one end of the rotating shaft is fixedly installed with a motor, one side of the outer casing is fixedly installed with an ultrasonic control switch, and one side of the ultrasonic control switch is electrically connected with an ultrasonic generator .
在一个优选地实施方式中,所述超声波发生器固定安装在外壳的内腔,且所述超声波发生器设置在纤维放置板的底部。In a preferred embodiment, the ultrasonic generator is fixedly installed in the inner cavity of the housing, and the ultrasonic generator is arranged at the bottom of the fiber placement plate.
在一个优选地实施方式中,所述转轴与衔接架呈一一对应设置,所述转轴的数量至少设置为两个,且两个所述转轴关于纤维放置板的竖直向中心线呈镜像对称设置。In a preferred embodiment, the rotating shafts and the connecting frame are arranged in a one-to-one correspondence, the number of the rotating shafts is at least two, and the two rotating shafts are mirror-symmetrical with respect to the vertical centerline of the fiber placement plate set up.
在一个优选地实施方式中,所述纤维放置板滑动插接在两个衔接架之间,所述衔接架的顶部固定安装有第一挡板,所述纤维放置板的顶部固定安装有第二挡板。In a preferred embodiment, the fiber placement board is slidably inserted between two connecting frames, a first baffle is fixedly installed on the top of the connecting frame, and a second baffle is fixedly installed on the top of the fiber placing board bezel.
在一个优选地实施方式中,所述纤维放置板的表面呈线性依次等距布置有多个分隔条,所述纤维放置板的内部设有振板,且所述纤维放置板的内部开设有若干个气孔。In a preferred embodiment, the surface of the fiber placement plate is linearly arranged with a plurality of spacers at equal distances in sequence, the interior of the fiber placement plate is provided with a vibrating plate, and the interior of the fiber placement plate is provided with a plurality of spacers air holes.
在一个优选地实施方式中,所述外壳的一侧固定安装有多个涡轮风扇,且所述顶盖的外壁上贯穿开设有多个通风窗。In a preferred embodiment, a plurality of turbofans are fixedly installed on one side of the casing, and a plurality of ventilation windows are provided through the outer wall of the top cover.
在一个优选地实施方式中,所述外壳的一侧固定安装有总开关,所述总开关的输出端与超声波控制开关、灯控制器的输入端呈单向电性连接。In a preferred embodiment, a main switch is fixedly installed on one side of the casing, and the output end of the main switch is electrically connected in one direction with the ultrasonic control switch and the input end of the lamp controller.
本实用新型的技术效果和优点:Technical effects and advantages of the present utility model:
1、本实用新型通过在外壳的内部设有超声波发生器,在顶盖的顶部设有烘干灯,通过调节链条的伸缩长度而带动纤维放置板在第一承托架和滑轨之间上下移动,达到控制纤维放置板的所在层是分散层还是烘干层的作用,使得杂乱无章的纤维利用超声波振荡快速分散、烘干,省去人工分散纤维带来的不便,节省大量时间,有效的提高了工作效率;1. The utility model is provided with an ultrasonic generator inside the shell, and a drying lamp is provided on the top of the top cover, and the fiber placement plate is driven up and down between the first bearing bracket and the slide rail by adjusting the telescopic length of the chain. It can move to control whether the layer where the fiber is placed is the dispersion layer or the drying layer, so that the disordered fibers can be quickly dispersed and dried by ultrasonic vibration, which saves the inconvenience caused by manual dispersion of fibers, saves a lot of time, and effectively improves the work efficiency;
2、本实用新型通过设有烘干灯照射及涡轮风扇和通风窗对分散好的纤维进行加热烘干,得到完全干燥的纤维,避免超声波振荡过程中水分润湿纤维对试验数据造成不利影响,也避免了分散之后将湿润的纤维转入其他烘干箱的繁琐步骤。2. The utility model heats and dries the dispersed fibers by being provided with a drying lamp irradiation, a turbo fan and a ventilation window, so as to obtain completely dry fibers, so as to avoid adverse effects on the test data caused by moisture wetting of the fibers in the ultrasonic oscillation process, It also avoids the tedious step of transferring the wet fibers to other drying ovens after dispersion.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本实用新型主体机构的局部结构剖视图。FIG. 2 is a partial structural cross-sectional view of the main body mechanism of the present invention.
图3为本实用新型图2的A部结构放大图。FIG. 3 is an enlarged view of the structure of part A of FIG. 2 of the present utility model.
图4为本实用新型主体机构的底部结构示意图。FIG. 4 is a schematic diagram of the bottom structure of the main body of the present invention.
图5为本实用新型图4的B部结构放大图。FIG. 5 is an enlarged view of the structure of part B of FIG. 4 of the present invention.
附图标记为:1防护外壳机构、101外壳、102顶盖、103涡轮风扇、104通风窗、105烘干灯、106灯控制器、2主体机构、21第一承托架、22滑轨、23衔接架、24纤维放置板、25链条、26转轮、27转轴、28限位轴承、29第二承托架、210电机、211第一挡板、212第二挡板、213分隔条、214超声波发生器、215超声波控制开关、216总开关。Reference numerals are: 1 protective casing mechanism, 101 casing, 102 top cover, 103 turbo fan, 104 ventilation window, 105 drying lamp, 106 lamp controller, 2 main body mechanism, 21 first bearing bracket, 22 slide rail, 23 connecting frame, 24 fiber placement plate, 25 chain, 26 runner, 27 shaft, 28 limit bearing, 29 second bearing bracket, 210 motor, 211 first baffle, 212 second baffle, 213 dividing strip, 214 ultrasonic generator, 215 ultrasonic control switch, 216 main switch.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
参照说明书附图1-5,本实用新型一实施例的一种超声波纤维分散仪,如图1所示,包括防护外壳机构1,防护外壳机构1的内部设有主体机构2,防护外壳机构1包括外壳101,外壳101的顶部铰接有顶盖102,顶盖102的一侧设有多个用于烘干纤维的烘干灯105,烘干灯105为QXUV系列烘干机灯管设备,且多个烘干灯105的一侧电性连接有用于调节纤维烘干时间的灯控制器106,灯控制器106为Cat.1系列单灯控制器设备,结合图3所示,主体机构2包括多个第一承托架21,多个第一承托架21均固定安装在外壳101的内腔,且多个第一承托架21均呈中空状设置,第一承托架21的内壁上固定安装有多个滑轨22,其中每两个滑轨22之间滑动连接有衔接架23,衔接架23的一侧设有纤维放置板24,通过第一承托架21和滑轨22控制衔接架23带动纤维放置板24进行上下移动,从而使得衔接架23处于第一承托架21的最高点时纤维放置板24进入烘干层,即可通过打开烘干灯105进行烘干。Referring to the accompanying drawings 1-5 in the description, an ultrasonic fiber disperser according to an embodiment of the present invention, as shown in FIG. 1 , includes a
同时,结合图5所示,为了便于对纤维放置板24上的纤维进行分层,在外壳101的一侧固定安装有超声波控制开关215,超声波控制开关215为AL-ULC系列超声波控制开关设备,超声波控制开关215的一侧电性连接有超声波发生器214,超声波发生器214为CY-DS102系列超声波发生器设备,超声波发生器214固定安装在外壳101的内腔,且超声波发生器214设置在纤维放置板24的底部,其中,结合图2所示,纤维放置板24的内部设有振板,且纤维放置板24的内部开设有若干个气孔,通过打开超声波控制开关215使得超声波发生器214运作,从而带动贴合在超声波发生器214顶部的纤维放置板24内部的振板进行震动,从而对纤维放置板24上的纤维进行超声波快速分散,为避免纤维在纤维放置板24的表面杂乱无章,在纤维放置板24的表面呈线性依次等距布置有多个分隔条213,从而当衔接架23处于第一承托架21和滑轨22的最底层时,纤维放置板24即可进入分散层。At the same time, as shown in FIG. 5, in order to facilitate the layering of the fibers on the
如图3所示,为了使纤维放置板24的上下移动更加稳定,在衔接架23远离纤维放置板24的一侧固定安装有链条25,链条25的一侧固定连接有转轮26,转轮26的一端固定安装有转轴27,转轴27的外壁固定安装有多个限位轴承28,且多个限位轴承28的底部固定安装有用于与外壳101相连接的第二承托架29,且转轴27的一端固定安装有电机210,其中,结合图1所示,外壳101的一侧固定安装有总开关216,总开关216的输出端与超声波控制开关215、灯控制器106的输入端呈单向电性连接,通过打开电机210带动转轴27进行旋转,使得链条25转动绕结在转轮26的外壁,从而带动衔接架23的高度进行调节,使得控制纤维放置板24的所在层是分散层还是烘干层。As shown in FIG. 3 , in order to make the up and down movement of the
参照图3-4所示,为保证纤维放置板24的支撑平衡性,转轴27与衔接架23呈一一对应设置,转轴27的数量至少设置为两个,且两个转轴27关于纤维放置板24的竖直向中心线呈镜像对称设置,同时,为便于拆装纤维放置板24,将纤维放置板24滑动插接在两个衔接架23之间,为了避免在分散过程中,纤维由于受到振动而从纤维放置板24上掉落,在衔接架23的顶部固定安装有第一挡板211,纤维放置板24的顶部固定安装有第二挡板212,当纤维放置板24插接进衔接架23内腔时,第一挡板211与第二挡板212相互围合成一块矩形围栏,从而避免纤维掉落。3-4, in order to ensure the support balance of the
如图1所示,为避免在烘干过程中,防护外壳机构1内腔温度过高而使得纤维损坏,在外壳101的一侧固定安装有多个用于吸入外部空气的涡轮风扇103,且顶盖102的外壁上贯穿开设有多个用于与涡轮风扇103形成空气对流流通的通风窗104。As shown in FIG. 1 , in order to avoid damage to the fibers due to the high temperature of the inner cavity of the
工作原理:在实际使用时,首先打开顶盖102,将纤维放在有若干个小孔的纤维放置板24上,之后关闭顶盖102,然后打开电机210使转轴27转动,从而调节链条25的长度,使得纤维放置板24下降置于超声波发生器214上,同时通过打开总开关216控制超声波控制开关215调节分散大小不同的纤维,分散完成后,再次打开电机210控制转轴27旋转带动链条25绕结在转轮26上,使得纤维放置板24置于第一承托架21和滑轨22的最高层,打开灯控制器106使得烘干灯105进行光照烘干,同时打开涡轮风扇103与通风窗104形成少量外界空气流通,加快烘干速度,完成后取出纤维。Working principle: In actual use, first open the
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last points to be noted are: First of all, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, and may be mechanical connection. or electrical connection, or internal communication between two components, or direct connection, "up", "down", "left", "right", etc. are only used to indicate relative positional relationship, when the absolute position of the object being described changes, the relative positional relationship may change;
其次:本实用新型公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本实用新型同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures involved in the embodiments of the present invention are involved, and other structures may refer to the general design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be mutually combination;
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: the above is only the preferred embodiment of the present utility model, and is not intended to limit the present utility model, all within the spirit and principle of the present utility model, any modification, equivalent replacement, improvement, etc. made, should include within the scope of protection of the present invention.
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