CN216631943U

CN216631943U - Food drips under state of freezing promptly and annotates forming device

Info

Publication number: CN216631943U
Application number: CN202220101928.9U
Authority: CN
Inventors: 战凯祥; 程建升; 张廷杰; 战杰祥; 王平贵
Original assignee: Rizhao Evergreen Biological Science And Technology Co ltd
Current assignee: Rizhao Evergreen Biological Science And Technology Co ltd
Priority date: 2022-01-16
Filing date: 2022-01-16
Publication date: 2022-05-31
Anticipated expiration: 2032-01-16

Abstract

The utility model belongs to the technical field of food drip-injection molding equipment in an emergency freezing state, and particularly relates to a food drip-injection molding device in the emergency freezing state, which comprises an emergency freezing box and a molding mold attached and connected with the inner side of the emergency freezing box, wherein one side of the molding mold is fixedly connected with a feed pipe, one end of the feed pipe is attached and connected with a connecting pipe, the outer side of the connecting pipe is provided with a first electromagnetic valve, the connecting pipe is fixedly connected with a discharge port through a hose, one end of the discharge port is fixedly connected with a pressurizing tank, the bottom of the outer side surface of the pressurizing tank is fixedly connected with a heating base, and one side of the heating base is fixedly connected with an instrument box; the problem that the pressure tank cannot be cleaned thoroughly before food replacement is solved; through being equipped with heating base, agitator motor, pressure sensor and second solenoid valve, the better be convenient for in time rinse the pressurized tank when carrying out food reloading, prevent that two kinds of food from mixing the decline that causes the quality.

Description

Food drips under state of freezing promptly and annotates forming device

Technical Field

The utility model belongs to the technical field of food dripping and molding equipment in an emergency freezing state, and particularly relates to a food dripping and molding device in an emergency freezing state.

Background

With the development of modern science and technology, various snack foods come out endlessly, the processing and production of the foods are gradually streamlined, the requirements of people are greatly met, when the foods are shaped, a pressure tank is pressurized by a pressure pump to discharge a liquid mixture of the foods into a mold for drip-injection molding, then the mold is driven by a cylinder to be sent into an emergency freezer to perform cooling molding on the foods, but if the types or the tastes of the foods need to be changed, the pressure tank cannot be cleaned more comprehensively, so that the phenomena of tainting of flavors and even mixing reaction of the foods can occur during molding, and the production efficiency of finished products is greatly reduced.

The prior art has the following problems:

the existing food dripping and forming device in the quick freezing state cannot better clean residues in a pressure tank for storing food in time when being generally used, cannot effectively ensure the quality of dripping and forming of the replaced food, and is not beneficial to use.

SUMMERY OF THE UTILITY MODEL

To solve the problems set forth in the background art described above. The utility model provides a food dripping and molding device in an emergency freezing state, which has the characteristics of stronger practicability and more comprehensive cleaning of food residues in a pressurizing tank.

In order to achieve the purpose, the utility model provides the following technical scheme: a food dripping and injecting forming device in an instant freezing state comprises an instant freezing box and a forming die which is attached and connected with the inner side of the instant freezing box, wherein one side of the forming die is fixedly connected with a feeding pipe, one end of the feeding pipe is attached and connected with a connecting pipe, the outer side of the connecting pipe is provided with a first electromagnetic valve, the connecting pipe is fixedly connected with a discharge port through a hose, one end of the discharge port is fixedly connected with a pressurizing tank, the bottom of the outer side surface of the pressurizing tank is fixedly connected with a heating base, one side of the heating base is fixedly connected with an instrument box, the inner cavity of the instrument box is fixedly connected with a PLC (programmable logic controller), a time delay relay is arranged above the PLC, one side of the time delay relay is provided with an acousto-optic early warning device, the top surface of the pressurizing tank is fixedly connected with a pressurizing pump, one side of the pressurizing pump is provided with a stirring motor, and a pressure sensor is arranged above the outer side surface of the pressurizing tank, an exhaust port is arranged below the pressure sensor, and a second electromagnetic valve is arranged on the outer side of the exhaust port.

Preferably, one end of the discharge opening penetrates through the heating base and is fixedly connected to the outer side surface of the pressurization tank, and one end of the discharge opening, which is far away from the pressurization tank, is connected to the connecting pipe through a hose.

Preferably, the connecting pipe external diameter size with the inlet pipe external diameter size is unanimous, just the connecting pipe with the equal threaded connection in inlet pipe outside surface has threaded sleeve.

Preferably, the bottom of the inner cavity of the pressure tank is fixedly connected with an inclined plate, and an included angle between the inclined plate and the horizontal plane is thirty degrees.

Preferably, the bottom of the stirring motor is fixedly connected to the center of the top surface of the pressurizing tank, and the output end of the stirring motor is fixedly connected with a stirring rod.

Preferably, the heating base inner cavity is provided with a heating wire layer, and the heating wire layer is uniformly distributed on the surface close to the position of the pressurization tank.

Preferably, the pressure sensor information output end and the time delay relay information output end are electrically connected to the PLC controller information input end through electric wires, and the first solenoid valve information input end, the second solenoid valve information input end, the acousto-optic early warning device information input end and the booster pump information input end are electrically connected to the PLC controller information output end through electric wires.

Preferably, the top of the pressurization tank is fixedly connected with a mechanical air release valve, and the outer side surface of the mechanical air release valve is provided with an anti-scalding layer.

Preferably, a loading hopper is arranged above the outer side surface of the pressurizing tank, and a switch valve is arranged on the outer side of the loading hopper.

Compared with the prior art, the utility model has the beneficial effects that:

by arranging the heating base, the stirring motor, the pressure sensor and the second electromagnetic valve, the pressurization tank can be better and conveniently cleaned in time when food is changed, the quality reduction caused by the mixing of two kinds of food is prevented, when the food is needed to be changed, the threaded sleeve is taken down from the outer sides of the connecting pipe and the feeding pipe, so that the connecting pipe is exposed, then clear water is added through the feeding hopper, the heating wire layer and the stirring motor are started, the clear water is heated and evaporated by the heating wire layer, the hardened food residues in the heating pipe are dissolved and fall off, the pressure sensor timely detects the pressure information in the pressurization tank, when a certain value is reached, the pressure information is transmitted to the PLC controller for processing and analysis, the PLC controller can control the second electromagnetic valve on the exhaust port to be started, the pressure can be timely discharged, the heating wire layer can be closed at the moment, if the second electromagnetic valve is damaged, the exhaust cannot be timely carried out, pressure sensor can detect the inside pressure of pressurized canister too high, with this information transmission to PLC controller in the processing analysis back, the PLC controller can start the reputation early warning ware, remind the staff to close the heater strip layer and open mechanical bleed valve, the security is improved, and the puddler is under agitator motor's drive, fully wash pressurized canister inside surface with hot water, then arrange the washing liquid to the connecting pipe through hang plate and bin outlet and discharge, the inside cleanness of better assurance pressurized canister.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a schematic overall structure of the present invention;

FIG. 2 is a schematic view of the structure of FIG. 1 at A according to the present invention;

FIG. 3 is a schematic view of the detailed structure of the interior of the pressurized tank of the present invention;

FIG. 4 is a schematic view of the inside of the instrument case of the present invention;

fig. 5 is a schematic view of a part of the structure information flow in the present invention.

In the figure: 1. a quick freezing box; 2. forming a mold; 3. a feeding pipe; 4. a connecting pipe; 5. a first solenoid valve; 6. a discharge outlet; 7. a pressurized tank; 8. heating the base; 9. an instrument cartridge; 10. a PLC controller; 11. a time delay relay; 12. an acousto-optic early warning device; 13. a pressure pump; 14. a stirring motor; 15. a pressure sensor; 16. an exhaust port; 17. a second solenoid valve; 18. a threaded bushing; 19. an inclined plate; 20. a stirring rod; 21. heating the filament layer; 22. a mechanical air release valve; 23. a loading hopper.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Example 1

Referring to fig. 1-5, the present invention provides the following technical solutions: a food dripping and injecting forming device in a scramking state comprises a scramking box 1 and a forming die 2 which is jointed and connected with the inner side of the scramking box 1, one side of the forming die 2 is fixedly connected with a feeding pipe 3, one end of the feeding pipe 3 is jointed and connected with a connecting pipe 4, the outer side of the connecting pipe 4 is provided with a first electromagnetic valve 5, the connecting pipe 4 is fixedly connected with a discharge hole 6 through a hose, one end of the discharge hole 6 is fixedly connected with a pressurizing tank 7, the bottom of the outer side surface of the pressurizing tank 7 is fixedly connected with a heating base 8, one side of the heating base 8 is fixedly connected with an instrument box 9, the inner cavity of the instrument box 9 is fixedly connected with a PLC 10, a time delay relay 11 is arranged above the PLC 10, one side of the time delay relay 11 is provided with an acousto-optic early warning device 12, the surface of the top of the pressurizing tank 7 is fixedly connected with a pressure pump 13, one side of the pressure pump 13 is provided with a stirring motor 14, a pressure sensor 15 is arranged above the outer side surface of the pressurizing tank 7, an exhaust port 16 is arranged below the pressure sensor 15, and a second electromagnetic valve 17 is arranged outside the exhaust port 16.

When the rapid freezing device is used, food to be subjected to drip molding is added into the pressurizing tank 7 through the feeding hopper 23, then the switch valve on the outer side of the feeding hopper 23 is closed, the food can be kept in a liquid state through heating of the heating wire layer 21, then the pressurizing tank 7 is pressurized through starting of the pressurizing pump 13, so that the liquid food enters the connecting pipe 4 through the discharge port 6 and the hose, then enters the feeding pipe 3 and enters the molding die 2, at the moment, the opening time information of the first electromagnetic valve 5 is detected by the time delay relay 11 and is transmitted to the PLC 10 for processing and analysis, after a certain time, the PLC 10 controls the closing of the first electromagnetic valve 5, so that the precise discharging of the molding die 2 is achieved, the molding die 2 is sent into the rapid freezing box 1 for processing through the driving of the air cylinder, the food is molded, when the pressurizing pump 13 is started, the pressure sensor 15 detects the pressure information in the pressure tank 7 in time, and transmits the pressure information to the PLC controller 10 for processing and analysis, and then the PLC controller 10 controls the start and stop of the pressure pump 13, and the stirring motor 14 can drive the stirring rod 20 to rotate to stir and mix the food uniformly.

It should be noted that: the pressure sensor 15, the time delay relay 11, the PLC 10, the first solenoid valve 5, the second solenoid valve 17, the sound and light early warning device 12 and the pressure pump 13 are all known available technical components, and can be matched with each other to achieve the required use effect.

As a preferred technical scheme of the utility model, one end of the discharge opening 6 penetrates through the heating base 8 and is fixedly connected to the outer side surface of the pressurizing tank 7, and one end of the discharge opening 6, which is far away from the pressurizing tank 7, is connected to the connecting pipe 4 through a hose; better guarantees that the food in the pressure tank 7 can be discharged through the discharge opening 6.

As a preferred technical scheme of the utility model, the outer diameter of the connecting pipe 4 is consistent with that of the feeding pipe 3, and the outer side surfaces of the connecting pipe 4 and the feeding pipe 3 are both in threaded connection with a threaded sleeve 18; the connection between the connecting pipe 4 and the feeding pipe 3 is better ensured, and the food is convenient to convey.

As a preferred technical scheme of the utility model, the bottom of the inner cavity of the pressure tank 7 is fixedly connected with an inclined plate 19, and the included angle between the inclined plate 19 and the horizontal plane is thirty degrees; facilitating the discharge of the food product through the inclined plate 19 and facilitating the discharge of the cleaning liquid during cleaning.

As a preferred technical scheme of the utility model, the bottom of the stirring motor 14 is fixedly connected to the center of the top surface of the pressure tank 7, and the output end of the stirring motor 14 is fixedly connected with a stirring rod 20; the mixing of the food is preferably carried out by the rotation of the stirring rod 20 by the stirring motor 14.

As a preferred technical scheme of the utility model, the top of the pressure tank 7 is fixedly connected with a mechanical deflation valve 22, and the outer side surface of the mechanical deflation valve 22 is provided with an anti-scald layer; the anti-scalding layer is a wooden anti-scalding outer ring, and the mechanical air release valve 22 is arranged to ensure that the pressure inside the pressurizing tank 7 is not too high.

As a preferred technical scheme of the utility model, a charging hopper 23 is arranged above the outer side surface of the pressurizing tank 7, and a switch valve is arranged outside the charging hopper 23; it is better to facilitate the introduction of the food or fresh water into the pressure tank 7 through the hopper 23.

Example 2

Referring to fig. 3, 4 and 5, the present embodiment is different from embodiment 1 in that:

a heating wire layer 21 is arranged in the inner cavity of the heating base 8, and the heating wire layer 21 is uniformly distributed on the surface of the position close to the pressurizing tank 7; an information output end of the pressure sensor 15 and an information output end of the time delay relay 11 are electrically connected with an information input end of the PLC 10 through electric wires, and an information input end of the first electromagnetic valve 5, an information input end of the second electromagnetic valve 17, an information input end of the acousto-optic early warning device 12 and an information input end of the booster pump 13 are electrically connected with an information output end of the PLC 10 through electric wires; the transmission of information is facilitated, so that the pressure tank 7 is better cleaned in a comprehensive way, and the pressure transmission of food is facilitated.

The working principle and the using process of the utility model are as follows: when the food is required to be replaced, the threaded sleeve 18 is taken down from the outer sides of the connecting pipe 4 and the feeding pipe 3, so that the connecting pipe 4 is exposed, clear water is added through the feeding hopper 23, the switch valve on the outer side of the feeding hopper 23 is closed, the sealing performance of the pressurizing tank 7 is ensured, then the heating wire layer 21 and the stirring motor 14 are started, the heating wire layer 21 heats and evaporates the clear water, hardened food residues in the heating pipe are dissolved and fall off, the pressure sensor 15 timely detects the pressure information in the pressurizing tank 7, when the pressure information reaches a certain value, the pressure information is transmitted to the PLC 10 to be processed and analyzed, the PLC 10 controls the second electromagnetic valve 17 on the exhaust port 16 to start, pressure is discharged timely, the heating wire layer 21 can be closed, if the second electromagnetic valve 17 is damaged, air cannot be discharged timely, the pressure sensor 15 can detect that the pressure in the pressurizing tank 7 is too high, after the information is transmitted to the PLC 10 for processing and analysis, the PLC 10 starts the acousto-optic early warning device 12 to remind a worker to close the heating wire layer 21 and open the mechanical air release valve 22, so that the safety is improved, the stirring rod 20 is driven by the stirring motor 14 to fully wash the inner side surface of the pressurizing tank 7 with hot water, and then the cleaning liquid is discharged to the connecting pipe 4 through the inclined plate 19 and the discharge port 6 to be discharged.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

In this document, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Claims

1. The utility model provides a food drips under the state of freezing suddenly and annotates forming device, includes that the box (1) and the box (1) inboard laminating of freezing suddenly connect forming die (2), its characterized in that: the device is characterized in that an inlet pipe (3) is fixedly connected to one side of the forming die (2), a connecting pipe (4) is connected to one end of the inlet pipe (3) in a laminating manner, a first electromagnetic valve (5) is arranged on the outer side of the connecting pipe (4), a discharge hole (6) is fixedly connected to the connecting pipe (4) through a hose, a pressurizing tank (7) is fixedly connected to one end of the discharge hole (6), a heating base (8) is fixedly connected to the surface bottom of the outer side of the pressurizing tank (7), an instrument box (9) is fixedly connected to one side of the heating base (8), a PLC (programmable logic controller) (10) is fixedly connected to the inner cavity of the instrument box (9), a time delay relay (11) is arranged above the PLC (10), an acousto-optic early warning device (12) is arranged on one side of the time delay relay (11), a pressurizing pump (13) is fixedly connected to the surface of the top of the pressurizing tank (7), and a stirring motor (14) is arranged on one side of the pressurizing pump (13), a pressure sensor (15) is arranged above the outer side surface of the pressurizing tank (7), an exhaust port (16) is arranged below the pressure sensor (15), and a second electromagnetic valve (17) is arranged on the outer side of the exhaust port (16).

2. A food drip-forming device in a frozen state as claimed in claim 1, wherein: bin outlet (6) one end run through in heating base (8) and fixed connection be in pressurization jar (7) outside surface, bin outlet (6) keep away from in pressurization jar (7) one end pass through the hose connection in connecting pipe (4).

3. A food drip-forming device in a frozen state as claimed in claim 1, wherein: connecting pipe (4) external diameter dimension with inlet pipe (3) external diameter dimension is unanimous, just connecting pipe (4) with the equal threaded connection in inlet pipe (3) outside surface has threaded sleeve pipe (18).

4. A food drip-forming device in a frozen state as claimed in claim 1, wherein: the bottom of the inner cavity of the pressurizing tank (7) is fixedly connected with an inclined plate (19), and an included angle between the inclined plate (19) and the horizontal plane is thirty degrees.

5. A food drip-forming device in a frozen state as claimed in claim 1, wherein: the bottom of the stirring motor (14) is fixedly connected with the center of the top surface of the pressurizing tank (7), and the output end of the stirring motor (14) is fixedly connected with a stirring rod (20).

6. A food drip-forming device in a frozen state as claimed in claim 1, wherein: heating base (8) inner chamber is equipped with heating wire layer (21), heating wire layer (21) evenly distributed is in being close to pressurized tank (7) position surface.

7. A food drip-forming device in a frozen state as claimed in claim 1, wherein: the pressure sensor (15) information output end and the time delay relay (11) information output end are electrically connected with the PLC controller (10) information input end through electric wires, and the first electromagnetic valve (5) information input end, the second electromagnetic valve (17) information input end, the acousto-optic early warning device (12) information input end and the booster pump (13) information input end are electrically connected with the PLC controller (10) information output end through electric wires.

8. A food drip-forming device in a frozen state as claimed in claim 1, wherein: the top of the pressurization tank (7) is fixedly connected with a mechanical deflation valve (22), and the outer side surface of the mechanical deflation valve (22) is provided with an anti-scald layer.

9. A food drip-forming device in a frozen state as claimed in claim 1, wherein: a feeding hopper (23) is arranged above the outer side surface of the pressurizing tank (7), and a switch valve is arranged on the outer side of the feeding hopper (23).