CN216630538U - A spiral belt mixing tank - Google Patents
A spiral belt mixing tank Download PDFInfo
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- CN216630538U CN216630538U CN202120514993.XU CN202120514993U CN216630538U CN 216630538 U CN216630538 U CN 216630538U CN 202120514993 U CN202120514993 U CN 202120514993U CN 216630538 U CN216630538 U CN 216630538U
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- 238000002156 mixing Methods 0.000 title claims description 7
- 238000003756 stirring Methods 0.000 claims abstract description 22
- 238000001816 cooling Methods 0.000 claims description 19
- 239000011229 interlayer Substances 0.000 claims description 17
- 239000000498 cooling water Substances 0.000 claims description 13
- 229920000742 Cotton Polymers 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 7
- 239000010410 layer Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 15
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
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Abstract
本实用新型涉及搅拌罐技术领域,具体涉及一种螺旋带式搅拌罐,包括罐体、转动设置于罐体内的转轴、一对螺旋叶片以及驱动转轴转动的驱动装置,所述转轴的下端设置有若干连接杆,每个所述连接杆的一端与其中一个螺旋叶片连接,另一端与另一个螺旋叶片连接;所述转轴的下端还连接有刮板,所述刮板上设置有若干贴合罐体内壁的刮刀。本实用新型的螺旋叶片和连接杆组成了类似DNA的双螺旋结构,配合方向进行旋转,可以起到提料的作用,将下部的物料带入上部,而后上部的物料会分散到罐体的内壁,通过刮刀可以将物料搅动并重新回到罐体底部,循环往复,从而实现搅拌无死角,显著地提升搅拌效率。
The utility model relates to the technical field of stirring tanks, in particular to a spiral-belt type stirring tank, comprising a tank body, a rotating shaft rotatably arranged in the tank body, a pair of helical blades and a driving device for driving the rotating shaft to rotate. Several connecting rods, one end of each connecting rod is connected with one of the spiral blades, and the other end is connected with the other spiral blade; the lower end of the rotating shaft is also connected with a scraper, and a number of fitting tanks are arranged on the scraper A scraper for the inner wall. The helical blade and the connecting rod of the utility model form a double helix structure similar to DNA, and the rotation in the matching direction can play the role of lifting the material, bringing the material in the lower part into the upper part, and then the material in the upper part will be dispersed to the inner wall of the tank body , The material can be stirred and returned to the bottom of the tank by the scraper, and the cycle is reciprocated, so as to realize the stirring without dead angle and significantly improve the stirring efficiency.
Description
技术领域technical field
本实用新型涉及搅拌罐技术领域,具体涉及一种螺旋带式搅拌罐。The utility model relates to the technical field of stirring tanks, in particular to a spiral belt type stirring tank.
背景技术Background technique
搅拌罐也可叫水相罐,广泛应用于涂料、医药、建材、化工、颜料、树脂、食品、科研等行业。该设备可根据用户产品的工艺要求选用碳钢、不锈钢等材料制作,以及设置加热、冷却装置,以满足不同的工艺和生产需要。现有的搅拌罐搅拌效率低,搅拌存在死角,物料容易沉积等问题。Mixing tanks can also be called water-phase tanks, which are widely used in coatings, medicine, building materials, chemicals, pigments, resins, food, scientific research and other industries. The equipment can be made of carbon steel, stainless steel and other materials according to the process requirements of the user's products, and set up heating and cooling devices to meet different process and production needs. The mixing efficiency of the existing mixing tank is low, the mixing has dead corners, and the materials are easily deposited.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中存在的缺点和不足,本实用新型的目的在于提供一种搅拌效率高的螺旋带式搅拌罐。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present utility model is to provide a spiral-ribbon stirring tank with high stirring efficiency.
本实用新型的目的通过下述技术方案实现:The purpose of the present utility model is achieved through the following technical solutions:
一种螺旋带式搅拌罐,包括罐体、转动设置于罐体内的转轴、一对螺旋叶片以及驱动转轴转动的驱动装置,所述转轴的下端设置有若干连接杆,每个所述连接杆的一端与其中一个螺旋叶片连接,另一端与另一个螺旋叶片连接;所述转轴的下端还连接有刮板,所述刮板上设置有若干贴合罐体内壁的刮刀。A spiral-belt stirring tank includes a tank body, a rotating shaft rotatably arranged in the tank body, a pair of helical blades, and a driving device for driving the rotating shaft to rotate. The lower end of the rotating shaft is provided with several connecting rods, and the One end is connected with one of the spiral blades, and the other end is connected with the other spiral blade; the lower end of the rotating shaft is also connected with a scraper, and the scraper is provided with a number of scrapers that fit the inner wall of the tank.
其中,所述连接杆的数量为4个,相邻的连接杆相互垂直。Wherein, the number of the connecting rods is 4, and the adjacent connecting rods are perpendicular to each other.
其中,所述刮板包括横杆、第一竖杆、第二竖杆、第一斜杆和第二斜杆,所述横杆的中部与转轴连接,所述横杆的一侧端与第一竖杆的上端连接,另一侧端与第二竖杆的上端连接,第一竖杆的下端与第一斜杆的外侧端连接,第二竖杆的下端与第二斜杆的外侧端连接,第一斜杆的内侧端与第二斜杆的内侧端连接,所述第一竖杆、第二竖杆、第一斜杆和第二斜杆设置有所述刮刀。Wherein, the scraper includes a horizontal bar, a first vertical bar, a second vertical bar, a first inclined bar and a second inclined bar, the middle part of the horizontal bar is connected with the rotating shaft, and one side end of the horizontal bar is connected to the first inclined bar. The upper end of a vertical rod is connected to the upper end of the second vertical rod, the lower end of the first vertical rod is connected to the outer end of the first inclined rod, and the lower end of the second vertical rod is connected to the outer end of the second inclined rod The inner end of the first inclined rod is connected with the inner end of the second inclined rod, and the first vertical rod, the second vertical rod, the first inclined rod and the second inclined rod are provided with the scraper.
其中,所述刮刀设置于第一竖杆的上端、第二竖杆的下端、第一斜杆的外侧端以及第二斜杆的内侧端。Wherein, the scraper is arranged on the upper end of the first vertical rod, the lower end of the second vertical rod, the outer end of the first inclined rod, and the inner end of the second inclined rod.
其中,所述驱动装置为电机。Wherein, the driving device is a motor.
其中,所述驱动装置的输出端连接有减速机,所述减速机的输出端与所述转轴连接。Wherein, the output end of the driving device is connected with a reducer, and the output end of the reducer is connected with the rotating shaft.
其中,所述罐体外侧设置有冷却夹层,所述冷却夹层的底部设置有冷却水入口,冷却夹层的顶部设置有冷却水出口。Wherein, a cooling interlayer is arranged outside the tank body, a cooling water inlet is arranged at the bottom of the cooling interlayer, and a cooling water outlet is arranged at the top of the cooling interlayer.
其中,所述冷却夹层的外侧设置有保温棉层,所述冷却水入口和冷却水出口均穿过保温棉层与外界连通。Wherein, the outer side of the cooling interlayer is provided with a thermal insulation cotton layer, and the cooling water inlet and the cooling water outlet both pass through the thermal insulation cotton layer and communicate with the outside world.
其中,所述罐体的底部设置有出料口,罐体的顶部设置有进料口。Wherein, the bottom of the tank body is provided with a discharge port, and the top of the tank body is provided with a feed port.
本实用新型的有益效果在于:本实用新型的螺旋叶片和连接杆组成了类似DNA的双螺旋结构,配合方向进行旋转,可以起到提料的作用,将下部的物料带入上部,而后上部的物料会分散到罐体的内壁,通过刮刀可以将物料搅动并重新回到罐体底部,循环往复,从而实现搅拌无死角,显著地提升搅拌效率。The beneficial effect of the utility model is that the helical blade and the connecting rod of the present utility model form a double helix structure similar to DNA, and the rotation in coordination with the direction can play the role of lifting the material, bringing the material in the lower part into the upper part, and then the material in the upper part is rotated. The material will be dispersed to the inner wall of the tank, and the material can be stirred and returned to the bottom of the tank by the scraper, and the cycle is reciprocated, so as to realize the stirring without dead ends and significantly improve the stirring efficiency.
附图说明Description of drawings
图1是本实用新型的立体图;1 is a perspective view of the present utility model;
附图标记为:1-罐体、2-转轴、3-螺旋叶片、4-驱动装置、5-连接杆、6-横杆、7-第一竖杆、8-第二竖杆、9-第一斜杆、10-第二斜杆、11-刮刀、12-减速机、13-冷却夹层、14-冷却水入口、15-冷却水出口、16-保温棉层、17-出料口。The reference numerals are: 1-tank body, 2-rotating shaft, 3-spiral blade, 4-drive device, 5-connecting rod, 6-cross rod, 7-first vertical rod, 8-second vertical rod, 9- First oblique rod, 10-second oblique rod, 11-scraper, 12-reducer, 13-cooling interlayer, 14-cooling water inlet, 15-cooling water outlet, 16-insulation cotton layer, 17-discharge port.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例及附图1对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the embodiments and accompanying
实施例1Example 1
如图1所示,一种螺旋带式搅拌罐,包括罐体1、转动设置于罐体1内的转轴2、一对螺旋叶片3以及驱动转轴2转动的驱动装置4,所述转轴2的下端设置有若干连接杆5,每个所述连接杆5的一端与其中一个螺旋叶片3连接,另一端与另一个螺旋叶片3连接;所述转轴2的下端还连接有刮板,所述刮板上设置有若干贴合罐体1内壁的刮刀11。As shown in FIG. 1, a spiral-belt stirring tank includes a
本实用新型的螺旋叶片3和连接杆5组成了类似DNA的双螺旋结构,配合方向进行旋转,可以起到提料的作用,将下部的物料带入上部,而后上部的物料会分散到罐体1的内壁,通过刮刀11可以将物料搅动并重新回到罐体1底部,循环往复,从而实现搅拌无死角,显著地提升搅拌效率。The
其中,所述连接杆5的数量为4个,相邻的连接杆5相互垂直,对各个方向的阻力具有更好的加强支撑作用,提高螺旋叶片3的运行稳定性。Among them, the number of the connecting
其中,所述刮板包括横杆6、第一竖杆7、第二竖杆8、第一斜杆9和第二斜杆10,所述横杆6的中部与转轴2连接,所述横杆6的一侧端与第一竖杆7的上端连接,另一侧端与第二竖杆8的上端连接,第一竖杆7的下端与第一斜杆9的外侧端连接,第二竖杆8的下端与第二斜杆10的外侧端连接,第一斜杆9的内侧端与第二斜杆10的内侧端连接,所述第一竖杆7、第二竖杆8、第一斜杆9和第二斜杆10设置有所述刮刀11。The scraper includes a horizontal bar 6, a first
本实用新型第一竖杆7和第二竖杆8靠近罐体1的内侧壁,第一斜杆9和第二斜杆10靠近罐体1的底部,因此对应设置的刮刀11可以刮除内侧壁和底部的沉积物,从而达到全方位刮除的目的,提高搅拌效果。The first
其中,所述刮刀11设置于第一竖杆7的上端、第二竖杆8的下端、第一斜杆9的外侧端以及第二斜杆10的内侧端。通过对刮刀11进行错位设置,第一竖杆7和第二竖杆8的刮刀11可以刮除不同位置的内侧壁,第一斜杆9和第二斜杆10的刮刀11可以刮除不同位置的底部,进一步增强刮除的有效范围。The
其中,所述驱动装置4为电机,驱动效率高,成本较低。Wherein, the driving device 4 is a motor, which has high driving efficiency and low cost.
其中,所述驱动装置4的输出端连接有减速机12,所述减速机12的输出端与所述转轴2连接,提高输出扭矩,满足转轴2的动力需求。Wherein, the output end of the driving device 4 is connected with a
其中,所述罐体1外侧设置有冷却夹层13,所述冷却夹层13的底部设置有冷却水入口14,冷却夹层13的顶部设置有冷却水出口15。通过增设冷却夹层13使本实用新型可以作为结晶罐进行使用。The outer side of the
其中,所述冷却夹层13的外侧设置有保温棉层16,所述冷却水入口14和冷却水出口15均穿过保温棉层16与外界连通。可以减少外界温度对冷却夹层13的影响,提高冷却夹层13对罐体1的冷却效果。Wherein, the outer side of the
其中,所述罐体1的底部设置有出料口17,罐体1的顶部设置有进料口。Wherein, the bottom of the
上述实施例为本实用新型较佳的实现方案,除此之外,本实用新型还可以其它方式实现,在不脱离本实用新型构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is a better implementation scheme of the present invention. In addition, the present invention can also be realized in other ways. Any obvious replacements are within the protection scope of the present invention without departing from the concept of the present invention. Inside.
Claims (9)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115253792A (en) * | 2022-09-06 | 2022-11-01 | 惠州市立美特环保油墨有限公司 | Water-based printing ink mixer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115253792A (en) * | 2022-09-06 | 2022-11-01 | 惠州市立美特环保油墨有限公司 | Water-based printing ink mixer |
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