CN216630440U - A silicon PU coating adjustable stirring processing machine - Google Patents
A silicon PU coating adjustable stirring processing machine Download PDFInfo
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- CN216630440U CN216630440U CN202122307047.0U CN202122307047U CN216630440U CN 216630440 U CN216630440 U CN 216630440U CN 202122307047 U CN202122307047 U CN 202122307047U CN 216630440 U CN216630440 U CN 216630440U
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- 238000003756 stirring Methods 0.000 title claims abstract description 133
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 26
- 239000010703 silicon Substances 0.000 title claims abstract description 26
- 238000000576 coating method Methods 0.000 title claims abstract description 11
- 239000011248 coating agent Substances 0.000 title claims description 7
- 239000003973 paint Substances 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000009472 formulation Methods 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 7
- 239000002994 raw material Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 2
- 230000009194 climbing Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种硅PU涂料可调式搅拌加工机,包括反应釜以及连接于反应釜顶部的进料口,反应釜的内部设置有并排设置的第一搅拌杆和第二搅拌杆,第一搅拌杆和第二搅拌杆分别间隔设有多个搅拌叶,分别设于第一搅拌杆和第二搅拌杆的相邻的两个搅拌叶之间形成大小可调的竖直间隔d;第一搅拌杆的顶端连接有第一搅拌齿轮,第一搅拌齿轮传动连接有搅拌电机;第二搅拌杆的顶端连接有第二搅拌齿轮,第一搅拌齿轮和第二搅拌齿轮相啮合,第二搅拌杆的底部连接有用于调节第二搅拌杆的水平高度的升降驱动机构。与现有技术相比,能过对搅拌结构进行搅拌调节,使用不同配方的硅PU涂料的搅拌工作,提高搅拌效率。
The utility model discloses an adjustable stirring and processing machine for silicon PU paint, which comprises a reaction kettle and a feeding port connected to the top of the reaction kettle. The inside of the reaction kettle is provided with a first stirring rod and a second stirring rod arranged side by side. A stirring rod and a second stirring rod are respectively provided with a plurality of stirring blades at intervals, which are respectively arranged between the adjacent two stirring blades of the first stirring rod and the second stirring rod to form an adjustable vertical interval d; The top of a stirring rod is connected with a first stirring gear, and the first stirring gear is connected with a stirring motor; the top of the second stirring rod is connected with a second stirring gear, the first stirring gear and the second stirring gear are meshed, and the second stirring The bottom of the rod is connected with a lift drive mechanism for adjusting the level of the second stirring rod. Compared with the prior art, the stirring efficiency can be improved by adjusting the stirring structure and using the stirring work of silicon PU coatings of different formulations.
Description
技术领域technical field
本实用新型涉及硅PU生产设备技术领域,尤其是涉及一种硅PU涂料可调式搅拌加工机。The utility model relates to the technical field of silicon PU production equipment, in particular to an adjustable stirring and processing machine for silicon PU coatings.
背景技术Background technique
对于牛顿流体(普通液体),由于离心力的作用,液面将呈凹形;而对于非牛顿流体(黏弹性流体),却向搅拌中心流动,并沿搅拌杆向上爬,液面变成凸形,甚至在搅拌杆旋转速度很低时,也可以观察到这一现象。硅PU液体状态下属于非牛顿流体,往往很多设计硅PU生产设备的厂家都会忽略这样的问题,都是采用普通液体的搅拌设置。For Newtonian fluids (ordinary liquids), the liquid surface will be concave due to centrifugal force; while for non-Newtonian fluids (viscoelastic fluids), it flows toward the stirring center and climbs up along the stirring rod, and the liquid surface becomes convex. , this phenomenon can be observed even at very low rotational speeds of the stirring rod. Silicon PU is a non-Newtonian fluid in the liquid state, and many manufacturers who design silicon PU production equipment often ignore this problem and use the stirring settings of ordinary liquids.
如果采用普通液体的搅拌设置,在液体硅PU生产中会存在一下问题:1.由于硅PU会爬杆现象一方面容易抱死搅拌杆导致搅拌效率降低,另一方面硅PU的反应釜只能限定满缸或半缸生产,满缸时存在容易原料吸到密封圈上去,半缸使生产效率低;2.电机由于爬杆造成输出扭力不平衡,导致电机寿命短。If the stirring setting of ordinary liquid is adopted, there will be the following problems in the production of liquid silicon PU: 1. Because silicon PU will climb the rod, on the one hand, it is easy to lock the stirring rod, which reduces the stirring efficiency; on the other hand, the reaction kettle of silicon PU can only The production of full cylinder or half cylinder is limited. When the cylinder is full, it is easy for the raw materials to be sucked up to the sealing ring, and the half cylinder makes the production efficiency low; 2. The output torque of the motor is unbalanced due to the climbing rod, resulting in a short life of the motor.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种硅PU涂料可调式搅拌加工机,提供双杆式搅拌结构,避免原料满缸时溢出于密封圈,延长电机寿命,并且实现可调节的硅PU搅拌,适用性广,提高搅拌效率。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a silicon PU coating adjustable stirring processing machine, providing a double-rod stirring structure, avoiding the overflow of the raw material in the sealing ring when the cylinder is full, prolonging the life of the motor, and realizing the The regulated silicon PU stirring has wide applicability and improves stirring efficiency.
为了实现上述目的,本实用新型所采用的技术方案是:一种硅PU涂料可调式搅拌加工机,包括反应釜以及连接于反应釜顶部的进料口,反应釜的内部设置有并排设置的第一搅拌杆和第二搅拌杆,第一搅拌杆和第二搅拌杆分别间隔设有多个搅拌叶,分别设于第一搅拌杆和第二搅拌杆的相邻的两个搅拌叶之间形成大小可调的竖直间隔d;第一搅拌杆的顶端连接有第一搅拌齿轮,第一搅拌齿轮传动连接有搅拌电机;第二搅拌杆的顶端连接有第二搅拌齿轮,第一搅拌齿轮和第二搅拌齿轮相啮合,第二搅拌杆的底部连接有用于调节第二搅拌杆的水平高度的升降驱动机构。In order to achieve the above purpose, the technical scheme adopted by the present utility model is: an adjustable stirring and processing machine for silicon PU paint, comprising a reaction kettle and a feed port connected to the top of the reaction kettle, and the interior of the reaction kettle is provided with a side-by-side arrangement of a A stirring rod and a second stirring rod, the first stirring rod and the second stirring rod are respectively provided with a plurality of stirring blades at intervals, which are respectively arranged between the adjacent two stirring blades of the first stirring rod and the second stirring rod to form The vertical interval d is adjustable in size; the top of the first stirring rod is connected with a first stirring gear, and the first stirring gear is connected with a stirring motor; the top of the second stirring rod is connected with a second stirring gear, and the first stirring gear and The second stirring gears are meshed with each other, and the bottom of the second stirring rod is connected with a lift driving mechanism for adjusting the level of the second stirring rod.
进一步的技术方案中,升降驱动机构包括固定于反应釜底部的升降驱动气缸,升降驱动气缸的活塞杆活动伸入至反应釜的内部,并且升降驱动气缸的活塞杆的端部设置有一搅拌杆轴承,第二搅拌杆的端部与搅拌杆轴承相接。In a further technical solution, the lift driving mechanism includes a lift driving cylinder fixed at the bottom of the reaction kettle, the piston rod of the lifting driving cylinder movably extends into the interior of the reaction kettle, and the end of the piston rod of the lifting driving cylinder is provided with a stirring rod bearing. , the end of the second stirring rod is connected with the stirring rod bearing.
进一步的技术方案中,竖直间隔d的大小为10cm-30cm。In a further technical solution, the size of the vertical interval d is 10cm-30cm.
进一步的技术方案中,第一搅拌齿轮与第二搅拌齿轮为规格相同的正齿轮,这两个正齿轮之间部分啮合或全部啮合,这两个正齿轮部分啮合时,二者之间的啮合部分至少为三分之二。In a further technical solution, the first stirring gear and the second stirring gear are spur gears with the same specifications, and the two spur gears are partially or fully meshed. When the two spur gears are partially meshed, the meshing between the two is Parts are at least two-thirds.
进一步的技术方案中,反应釜的顶部设有升降轴承机构,升降轴承机构包括固定于反应釜顶部的轴承座以及上下滑动安装于轴承座的滑动轴承,第二搅拌杆上部连接于滑动轴承。In a further technical solution, the top of the reactor is provided with a lifting bearing mechanism, the lifting bearing mechanism includes a bearing seat fixed on the top of the reactor and a sliding bearing mounted on the bearing seat slidably up and down, and the upper part of the second stirring rod is connected to the sliding bearing.
进一步的技术方案中,进料口呈漏斗状设置,进料口的底部旋转套设有传动齿轮套,传动齿轮套固接有一转动轴,转动轴紧贴于进料口的内侧面,并且在传动齿轮套带动下旋转作用于进料口的内侧面;进料口的旁侧设置有进料辅助电机,进料辅助电机的输出轴连接有辅助主动齿轮,辅助主动齿轮与传动齿轮套啮合连接。In a further technical solution, the feeding port is arranged in a funnel shape, the bottom of the feeding port is rotated with a transmission gear sleeve, the transmission gear sleeve is fixed with a rotating shaft, and the rotating shaft is closely attached to the inner side of the feeding port, and is in the The drive gear sleeve is driven to rotate and act on the inner side of the feed port; a feed auxiliary motor is arranged on the side of the feed port, the output shaft of the feed auxiliary motor is connected with an auxiliary drive gear, and the auxiliary drive gear is meshed with the transmission gear sleeve. .
采用上述结构后,本实用新型和现有技术相比所具有的优点是:本实用新型提供了一种硅PU涂料可调式搅拌加工机,通过相对浮动设计的双杆搅拌结构对反应釜内的硅PU涂料进行搅拌处理,通过调节左右相邻的搅拌叶之间的竖直间隔d对双杆搅拌结构的搅拌速率进行调整,以适应不同配方的硅PU涂料的搅拌工作,提高设备的适用性以及搅拌效率;通过在进料口设置旋转作用于进料口的转动轴,在上料时对原材料进行旋转搅动,避免原材料粘附于进料口的内侧面,使上料更加顺利,避免堵塞进料口。After adopting the above structure, the advantages of the utility model compared with the prior art are: the utility model provides an adjustable stirring processing machine for silicon PU paint, which can adjust the stirring structure in the reaction kettle through the double-rod stirring structure with a relatively floating design. The silicon PU coating is stirred, and the stirring rate of the double-rod stirring structure is adjusted by adjusting the vertical interval d between the adjacent stirring blades on the left and right, so as to adapt to the stirring work of silicon PU coatings with different formulations and improve the applicability of the equipment. and stirring efficiency; by setting a rotating shaft at the feeding port that rotates on the feeding port, the raw materials are rotated and agitated during feeding to prevent the raw materials from adhering to the inner side of the feeding port, making feeding more smoothly and avoiding clogging Inlet.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是图1中的A处的放大图。FIG. 2 is an enlarged view of A in FIG. 1 .
具体实施方式Detailed ways
以下仅为本实用新型的较佳实施例,并不因此而限定本实用新型的保护范围。The following are only preferred embodiments of the present invention, and do not limit the protection scope of the present invention.
如图1和图2所示,本实用新型提供了一种硅PU涂料可调式搅拌加工机,包括反应釜1以及连接于反应釜1顶部的进料口4,其特征在于:反应釜1的内部设置有并排设置的第一搅拌杆21和第二搅拌杆22,第一搅拌杆21和第二搅拌杆22分别间隔设有多个搅拌叶20,分别设于第一搅拌杆21和第二搅拌杆22的相邻的两个搅拌叶20之间形成大小可调的竖直间隔d;第一搅拌杆21的顶端连接有第一搅拌齿轮31,第一搅拌齿轮31传动连接有搅拌电机30;第二搅拌杆22的顶端连接有第二搅拌齿轮32,第一搅拌齿轮31和第二搅拌齿轮32相啮合,第二搅拌杆22的底部连接有用于调节第二搅拌杆22的水平高度的升降驱动机构。本实用新型提供了一种硅PU涂料可调式搅拌加工机,通过相对浮动设计的双杆搅拌结构对反应釜1内的硅PU涂料进行搅拌处理,通过调节左右相邻的搅拌叶20之间的竖直间隔d对双杆搅拌结构的搅拌速率进行调整,以适应不同配方的硅PU涂料的搅拌工作,提高设备的适用性以及搅拌效率。As shown in Figure 1 and Figure 2, the utility model provides a silicon PU paint adjustable stirring processing machine, comprising a reaction kettle 1 and a feed port 4 connected to the top of the reaction kettle 1, and is characterized in that: the reaction kettle 1 The inside is provided with a
具体地,反应釜1通过一支撑架2进行底部支撑并升高至一设定高度,有便于利用重力出料,反应釜1的离地高度为0.3m-1m。Specifically, the bottom of the reaction kettle 1 is supported by a support frame 2 and raised to a set height, which is convenient for discharging materials by gravity, and the height of the reaction kettle 1 from the ground is 0.3m-1m.
具体地,升降驱动机构包括固定于反应釜1底部的升降驱动气缸23,升降驱动气缸23的活塞杆活动伸入至反应釜1的内部,并且升降驱动气缸23的活塞杆的端部设置有一搅拌杆轴承24,第二搅拌杆22的端部与搅拌杆轴承24相接。Specifically, the lift drive mechanism includes a lift drive cylinder 23 fixed at the bottom of the reaction kettle 1, the piston rod of the lift drive cylinder 23 movably extends into the interior of the reaction kettle 1, and the end of the piston rod of the lift drive cylinder 23 is provided with a stirring The rod bearing 24, the end of the
具体地,竖直间隔d的大小为10cm-30cm。Specifically, the size of the vertical interval d is 10cm-30cm.
具体地,第一搅拌齿轮31与第二搅拌齿轮32为规格相同的正齿轮,这两个正齿轮之间部分啮合或全部啮合,这两个正齿轮部分啮合时,二者之间的啮合部分至少为三分之二。Specifically, the first stirring
具体地,反应釜1的顶部设有升降轴承机构,升降轴承机构包括固定于反应釜1顶部的轴承座以及上下滑动安装于轴承座的滑动轴承,第二搅拌杆22上部连接于滑动轴承。Specifically, the top of the reaction kettle 1 is provided with a lifting bearing mechanism. The lifting bearing mechanism includes a bearing seat fixed on the top of the reaction kettle 1 and a sliding bearing mounted on the bearing seat slidably up and down. The upper part of the
具体地,进料口4呈漏斗状设置,进料口4的底部旋转套设有传动齿轮套52,传动齿轮套52固接有一转动轴41,转动轴41紧贴于进料口4的内侧面,并且在传动齿轮套52带动下旋转作用于进料口4的内侧面;进料口4的旁侧设置有进料辅助电机50,进料辅助电机50的输出轴连接有辅助主动齿轮51,辅助主动齿轮51与传动齿轮套52啮合连接。通过在进料口4设置旋转作用于进料口4的转动轴41,在上料时对原材料进行旋转搅动,避免原材料粘附于进料口4的内侧面,使上料更加顺利,避免堵塞进料口4。Specifically, the feeding port 4 is arranged in the shape of a funnel, and the bottom of the feeding port 4 is rotated with a
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. The content of this description should not be interpreted as Limitations of the present invention.
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