CN216614847U

CN216614847U - Surface treatment device for processing lubrication-free chain wheel

Info

Publication number: CN216614847U
Application number: CN202122883793.4U
Authority: CN
Inventors: 强春
Original assignee: Changzhou Shengtian Transmission Technology Co ltd
Current assignee: Changzhou Shengtian Transmission Technology Co ltd
Priority date: 2021-11-23
Filing date: 2021-11-23
Publication date: 2022-05-27
Anticipated expiration: 2031-11-23

Abstract

The utility model discloses a surface treatment device for machining a lubrication-free chain wheel, which comprises a supporting box body, wherein a standby battery and a positive and negative motor are installed at the bottom of the supporting box body, a lead screw is embedded and installed in the middle of the supporting box body, a sliding block is sleeved on the surface of the lead screw, a servo motor and a fan are installed at the top of one end of the sliding block, a clamping assembly and an air port are installed at the bottom of one end of the sliding block, a control console is installed at the top of the supporting box body, a controller is installed on the outer wall of the front side of the control console, a liquid storage tank is transversely installed on the outer wall of the front side of the bottom of the supporting box body, a pump box is arranged at one end of the liquid storage tank, and a storage table is arranged on the outer wall of the front side of the liquid storage tank. This kind of exempt from lubricated surface treatment device for sprocket processing for oxidation liquid forms the protective layer at sprocket surface infiltration, and then makes the sprocket operate under lacking lubrication and adverse circumstances, can not produce oxide impurity, guarantee sprocket life, and the decay ageing degree makes oxidation liquid flow in reservoir inner loop, and supplementary filter frame is with higher speed the interception and is divided sieve metal debris.

Description

Surface treatment device for processing lubrication-free chain wheel

Technical Field

The utility model relates to the technical field of chain wheel processing, in particular to a surface treatment device for processing a lubrication-free chain wheel.

Background

At present, the sprocket that uses under some special environment receives the influence of environment very easily, leads to sprocket surface to produce the oxidation to generate impurity such as various oxides, make the sprocket and the subassembly that meshes mutually with it easily receive different degree damages, the part is ageing with higher speed, reduction life. Therefore, the surface treatment device for the lubrication-free chain wheel machining is improved.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problems, the utility model provides the following technical scheme:

the surface treatment device for the lubrication-free chain wheel machining comprises a supporting box body, wherein a standby battery and a positive and negative motor are installed at the bottom of the supporting box body, a lead screw is embedded and installed in the middle of the supporting box body, a sliding block is sleeved on the surface of the lead screw, a servo motor and a fan are installed at the top of one end of the sliding block, a clamping assembly and an air port are installed at the bottom of one end of the sliding block, a control console is installed at the top of the supporting box body, a controller is installed on the outer wall of the front of the control console, a liquid storage tank is transversely installed on the outer wall of the front of the bottom of the supporting box body, a pump box is arranged at one end of the liquid storage tank, a storage table is arranged on the outer wall of the front of the liquid storage tank, and a filtering frame, a liquid spraying column and a polishing machine base are arranged inside the liquid storage tank.

As a preferred technical scheme of the utility model, the standby battery is protected by a flame-retardant shell, the standby battery is embedded in a box at the bottom of the supporting box body, and the positive and negative motors are arranged at the top end of the standby battery through a bracket.

As a preferred technical scheme of the utility model, the middle part of the front surface of the supporting box body is provided with a rectangular groove, a lead screw is vertically embedded and installed in the rectangular groove, the bottom of the lead screw is connected with an output shaft of a positive and negative motor through a coupler, and the slide block is clamped in the rectangular groove through the lead screw.

According to a preferred technical scheme, the servo motor and the fan are protected by rectangular shells, the rectangular shells are fixedly welded and installed at the top of one end of the sliding block, the clamping assemblies are symmetrically installed in two groups, clamps are arranged at the bottoms of the clamping assemblies and connected with the chain wheels, the output end of the servo motor is connected with the clamps through transmission chains, the fan is provided with air pipes connected with air ports, and the air ports are symmetrically installed at the top of the clamping assemblies.

As a preferred technical scheme of the utility model, the middle part of the bottom end of the control console is provided with a rectangular groove, the control console is transversely welded and installed on the outer wall of the front side of the top end of the supporting box body, and the controller is a PLC (programmable logic controller).

As a preferred technical scheme of the utility model, the outer wall of the pump box is provided with a liquid inlet and outlet valve, the pump is arranged in the pump box and provided with a pipeline for connecting the inner wall of the liquid storage tank and the liquid spraying columns, the liquid spraying columns are symmetrically arranged in two groups, and liquid spraying ports are formed in opposite surfaces of the tops of the liquid spraying columns.

As a preferred technical scheme of the utility model, the grinding machine base is embedded in the center of the bottom wall of the liquid storage tank, openings are formed in the side wall and the bottom of the filtering frame, the openings are matched with the shapes of the liquid spraying column and the grinding machine base, the side wall of the filtering frame is composed of metal filter screens, the storage table is designed in an arc structure, and the storage table is positioned on the top of the outer wall of the front side of the liquid storage tank.

The utility model has the beneficial effects that:

1. the surface treatment device for the lubrication-free chain wheel machining is provided with a square motor, a lead screw and a sliding block form a ball screw movement structure, and is used for assisting a clamping assembly to convey a chain wheel into a liquid storage tank for surface treatment machining;

2. the surface treatment device for the lubrication-free chain wheel machining has the advantages that the residual oxidizing liquid of the chain wheel is conveniently removed through wind power under the combined action of the fan auxiliary air opening, so that an oxidizing liquid coating film is fully combined with the surface of the chain wheel, the liquid storage tank is isolated through the filter frame, metal debris and impurities falling off in the chain wheel surface treatment process are conveniently and quickly intercepted and collected, the cleaning is convenient, the oxidizing liquid in the liquid storage tank is conveniently and circularly extracted through the pump, the oxidizing liquid is circularly irrigated to a machining area, the oxidizing liquid circularly flows in the liquid storage tank, and the auxiliary filter frame accelerates the interception and screening of the metal debris; simple structure is reasonable, and convenient to use has effectively solved current problem, has higher practical value.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a perspective view of a surface treatment device for machining a lubrication-free sprocket according to the present invention;

FIG. 2 is a view showing the internal structure of a supporting case of the surface treatment device for processing a lubrication-free sprocket according to the present invention;

FIG. 3 is a side view of a console of a surface treatment apparatus for processing a lubrication-free sprocket according to the present invention;

FIG. 4 is a view showing the internal structure of a reservoir of the surface treatment apparatus for processing a lubrication-free sprocket according to the present invention.

In the figure: 1. supporting the box body; 2. a liquid storage tank; 3. a console; 4. a controller; 5. a storage table; 6. a filter frame; 7. a pump box; 8. a backup battery; 9. a positive and negative motor; 10. a lead screw; 11. a slider; 12. a servo motor; 13. a clamping assembly; 14. a tuyere; 15. a fan; 16. a pump machine; 17. spraying a liquid column; 18. and (5) polishing the base.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Example (b): as shown in fig. 1-4, the surface treatment device for processing the lubrication-free chain wheel comprises a supporting box body 1, a standby battery 8 and a positive and negative motor 9 are installed at the bottom of the supporting box body 1, a lead screw 10 is embedded and installed in the middle of the supporting box body 1, a sliding block 11 is sleeved on the surface of the lead screw 10, a servo motor 12 and a fan 15 are installed at the top of one end of the sliding block 11, a clamping assembly 13 and an air port 14 are installed at the bottom of one end of the sliding block 11, a control console 3 is installed at the top of the supporting box body 1, a controller 4 is installed on the outer wall of the front of the control console 3, a liquid storage tank 2 is transversely installed on the outer wall of the front of the bottom of the supporting box body 1, a pump box 7 is arranged at one end of the liquid storage tank 2, a storage table 5 is arranged on the outer wall of the front of the liquid storage tank 2, and a filter frame 6, a liquid spraying column 17 and a grinding base 18 are arranged inside the liquid storage tank 2.

Wherein, stand-by battery 8 is equipped with fire-retardant shell protection, and stand-by battery 8 inlays the equipment and installs in the 1 bottom incasement of supporting box, and positive and negative motor 9 is through being equipped with the support mounting on 8 tops of stand-by battery for provide continuation of the journey for the device.

Wherein, supporting box 1 openly middle part is equipped with the rectangular channel, and lead screw 10 erects to inlay to establish and install in the rectangular channel, and lead screw 10 bottom is connected with positive and negative motor 9 output shaft through the shaft coupling, and slider 11 passes through lead screw 10 block in the rectangular channel for supplementary sprocket longitudinal displacement processing is used.

Wherein, servo motor 12 and fan 15 are equipped with the protection of rectangle shell, and rectangle shell fixed weld installs at 11 one end tops of slider, and centre gripping subassembly 13 is equipped with two sets of symmetry installations, and centre gripping subassembly 13 bottom is equipped with anchor clamps and is connected with the sprocket, and servo motor 12 output is connected with anchor clamps through being equipped with the driving chain, and fan 15 is equipped with the trachea and connects wind gap 14, and wind gap 14 symmetry is installed at centre gripping subassembly 13 top for drive sprocket rotates, supplementary surface machining.

Wherein, 3 bottom middle parts of control cabinet are equipped with the rectangle recess, and 3 horizontal welded mountings of control cabinet are on the positive outer wall in supporting box 1 top, and controller 4 is the PLC controller for controlling means function.

Wherein, the outer wall of pump case 7 is equipped with liquid business turn over valve, and pump case 7 internally mounted has pump 16, and pump 16 is equipped with pipe connection reservoir 2 inner wall and hydrojet post 17, and hydrojet post 17 is equipped with two sets of symmetries and installs, and the opposite face in hydrojet post 17 top is equipped with the hydrojet mouth for promote oxidizing liquid circulation flow.

Wherein, the frame 18 of polishing is inlayed and is established and install at reservoir 2 diapire center, and 6 lateral walls of filter frame and bottom are equipped with the opening, and opening and

hydrojet

17 and 18 shape adaptations of frame of polishing, and 6 lateral walls of filter frame comprise being equipped with the metal filter screen, deposit platform 5 and be arc structural design, and deposit platform 5 and be located reservoir 2 front outer wall top.

The working principle is as follows: the auxiliary clamping assembly 13 is used for conveying a chain wheel into the liquid storage tank 2 for surface treatment and processing, the servo motor 12 and the clamp drive the chain wheel to rotate, the chain wheel rubs with the polishing base 18 in the deeply-buried oxidation liquid to remove surface impurities, meanwhile, the oxidation liquid in the liquid storage tank 2 is fully contacted with the surface of the chain wheel, the oxidation liquid permeates on the surface of the chain wheel to form a protective layer, and then the chain wheel runs in the lack of lubrication and severe environment, oxide impurities cannot be generated, the service life of the chain wheel is guaranteed, and the aging degree is attenuated; the fan 15 is used for assisting the wind port 14 to act together, so that residual oxidizing liquid on the chain wheel can be removed conveniently through wind power, the coating film of the oxidizing liquid is fully combined with the surface of the chain wheel, the liquid storage tank 2 is isolated through the filtering frame 6, metal debris and impurities falling off in the surface treatment process of the chain wheel can be conveniently and quickly intercepted and collected, cleaning is convenient, the oxidizing liquid in the liquid storage tank 2 can be conveniently and circularly extracted through the pump 17, the oxidizing liquid is circularly irrigated to a processing area, the oxidizing liquid circularly flows in the liquid storage tank 2, and the auxiliary filtering frame 6 is used for accelerating interception and screening of the metal debris; simple structure is reasonable, and convenient to use has effectively solved current problem, has higher practical value.

Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a exempt from lubricated sprocket processing and use surface treatment device, includes supporting box (1), its characterized in that, backup battery (8) and positive and negative motor (9) are installed to supporting box (1) bottom, supporting box (1) middle part is inlayed and is established and install lead screw (10), lead screw (10) surface cover is equipped with slider (11), servo motor (12) and fan (15) are installed at slider (11) one end top, centre gripping subassembly (13) and wind gap (14) are installed to slider (11) one end bottom, control cabinet (3) are installed at supporting box (1) top, controller (4) are installed to control cabinet (3) front outer wall, reservoir (2) are transversely installed to supporting box (1) bottom front outer wall, reservoir (2) one end is equipped with pump case (7), reservoir (2) front outer wall is equipped with deposits platform (5), and a filtering frame (6), a liquid spraying column (17) and a grinding machine base (18) are arranged in the liquid storage tank (2).

2. The surface treatment device for the lubrication-free chain wheel machining is characterized in that the backup battery (8) is provided with a flame-retardant shell for protection, the backup battery (8) is embedded in a bottom box of the supporting box body (1), and the positive and negative motor (9) is arranged at the top end of the backup battery (8) through a bracket.

3. The surface treatment device for the lubrication-free chain wheel machining is characterized in that a rectangular groove is formed in the middle of the front face of the supporting box body (1), the lead screw (10) is vertically embedded and installed in the rectangular groove, the bottom of the lead screw (10) is connected with an output shaft of the forward and reverse motor (9) through a coupler, and the sliding block (11) is clamped in the rectangular groove through the lead screw (10).

4. The lubrication-free surface treatment device for chain wheel machining is characterized in that the servo motor (12) and the fan (15) are protected by a rectangular shell, the rectangular shell is fixedly and welded on the top of one end of the sliding block (11), the clamping assembly (13) is provided with two groups of symmetrical installation, the bottom of the clamping assembly (13) is provided with a clamp connected with the chain wheel, the output end of the servo motor (12) is connected with the clamp by being provided with a transmission chain, the fan (15) is provided with an air pipe connecting air port (14), and the air port (14) is symmetrically installed on the top of the clamping assembly (13).

5. The surface treatment device for the lubrication-free chain wheel machining is characterized in that a rectangular groove is formed in the middle of the bottom end of the control console (3), the control console (3) is transversely welded and installed on the outer wall of the front face of the top end of the supporting box body (1), and the controller (4) is a PLC (programmable logic controller).

6. The surface treatment device for the lubrication-free chain wheel machining is characterized in that a liquid inlet and outlet valve is arranged on the outer wall of the pump box (7), a pump (16) is installed inside the pump box (7), the pump (16) is provided with a pipeline connecting the inner wall of the liquid storage tank (2) and a liquid spraying column (17), the liquid spraying column (17) is provided with two groups of symmetrical installation, and the opposite surface of the top of the liquid spraying column (17) is provided with a liquid spraying opening.

7. The surface treatment device for the lubrication-free chain wheel machining is characterized in that the grinding machine base (18) is embedded and installed at the center of the bottom wall of the liquid storage tank (2), the side wall and the bottom of the filtering frame (6) are provided with openings, the openings are matched with the liquid spraying columns (17) and the grinding machine base (18) in shape, the side wall of the filtering frame (6) is composed of a metal filtering net, the storage table (5) is designed in an arc-shaped structure, and the storage table (5) is located on the top of the outer wall of the front side of the liquid storage tank (2).