CN216612951U - Honeycomb active carbon production facility - Google Patents
Honeycomb active carbon production facility Download PDFInfo
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- CN216612951U CN216612951U CN202123172852.3U CN202123172852U CN216612951U CN 216612951 U CN216612951 U CN 216612951U CN 202123172852 U CN202123172852 U CN 202123172852U CN 216612951 U CN216612951 U CN 216612951U
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Abstract
The utility model discloses honeycomb activated carbon production equipment, which comprises a rack, wherein an extrusion molding device capable of extruding a material blank into a molding material strip is arranged at one end part of the rack, a turnover material supporting frame is arranged below the extrusion molding device, a reciprocating type conveying device capable of bearing the molding material strip extruded by the extrusion molding device and conveying the molding material strip to the other end of the rack is arranged on the turnover material supporting frame, and a cutting device capable of cutting the molding material strip extruded by the extrusion molding device is arranged on the extrusion molding device or the rack; the other end of the rack is provided with a cutting device which is positioned above the overturning material supporting frame, can move up and down and can cut the formed material strips conveyed in place by the reciprocating conveying device into a plurality of blocks; the overturning material supporting frame is provided with a material receiving device which can receive a material block when the overturning material supporting frame overturns for discharging. The equipment has high production efficiency, and the size of the produced product is regular.
Description
Technical Field
The utility model relates to a production device of honeycomb activated carbon, in particular to a honeycomb activated carbon production device integrating the functions of extrusion molding, cutting into blocks, automatic discharging and the like.
Background
The honeycomb activated carbon has the characteristics of large specific surface area, small through hole resistance, developed micropores, high adsorption capacity, long service life and the like, and is widely applied to air pollution treatment and sewage treatment.
At present, the production modes of the honeycomb activated carbon mainly comprise two modes: one is to place the formed blank on a flat plate and manually cut the blank, which not only has high labor intensity and low production efficiency, but also is difficult to make the size specification of the formed honeycomb activated carbon block; the other method is compression molding, and although the labor intensity is reduced and the size is standardized, the production efficiency is still not high because the viscous materials cannot be quickly stamped and the demolding speed is slow.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a honeycomb activated carbon production device which integrates the functions of extrusion forming, cutting into blocks, automatic discharging and the like.
In order to solve the technical problem, the utility model provides a honeycomb activated carbon production device with the following structure, which comprises a frame and is structurally characterized in that: an extrusion molding device capable of extruding the material blank into a molding material strip is arranged at one end part of the rack, a turnover material supporting frame capable of overturning is arranged below the extrusion molding device, a reciprocating type conveying device capable of bearing the molding material strip extruded by the extrusion molding device and conveying the molding material strip to the other end of the rack is arranged on the turnover material supporting frame, and a cutting device capable of cutting the molding material strip extruded by the extrusion molding device is arranged on the extrusion molding device or the rack; a cutting device which can cut the formed material strips conveyed in place by the reciprocating type conveying device into a plurality of blocks is arranged at the other end of the rack; the overturning material supporting frame is provided with a material receiving device which can receive a material block when the overturning material supporting frame overturns for discharging.
The extrusion molding device comprises an extrusion sleeve and an extrusion oil cylinder which are connected to the rack, wherein an extrusion die is arranged at one end of the extrusion sleeve, a discharge hole is formed in the upper part of the other end of the extrusion sleeve, and an extrusion head capable of pushing a material placed into the extrusion sleeve from the discharge hole to the direction of the extrusion die is connected to a piston rod of the extrusion oil cylinder; the cutting device is arranged on the frame or the extrusion sleeve.
The two ends of the overturning material supporting frame are respectively and rotatably connected to two supports fixedly connected with the rack, and the overturning of the overturning material supporting frame is driven by an overturning air cylinder connected to the rack.
The reciprocating type conveying device comprises a movable material supporting frame which is connected to the overturning material supporting frame in a sliding mode, and the reciprocating movement of the movable material supporting frame is driven by a movable driving mechanism arranged on the overturning material supporting frame.
The movable material supporting frame is provided with a plurality of bearing plates which are arranged at intervals along the length direction of the movable material supporting frame; or the upper surface of the movable material supporting frame is a plane, and a plurality of cutting grooves which are arranged at intervals along the length direction of the movable material supporting frame are arranged on the upper surface of the movable material supporting frame.
The moving driving mechanism is a driving mechanism consisting of a motor, a chain and a chain wheel or a driving mechanism consisting of a motor, a gear and a rack.
The moving driving mechanism is a driving mechanism consisting of a motor, a chain and a chain wheel; the motor provided with a driving chain wheel is fixedly connected on the overturning material supporting frame, two end part chain wheels are respectively arranged at two ends of the overturning material supporting frame, the chain is meshed with the driving chain wheel, one end of the chain is fixedly connected with one end of the movable material supporting frame after bypassing one end part chain wheel, and the other end of the chain is fixedly connected with the other end of the movable material supporting frame after bypassing the other end part chain wheel.
The cutting device comprises a cutting cylinder fixedly arranged on the extrusion molding device or the rack, a piston rod of the cutting cylinder is fixedly connected with a cutting frame, and a cutting wire is arranged on the cutting frame.
The slitting device comprises a slitting frame connected to the rack in a sliding manner, and a plurality of slitting wires arranged at intervals along the length direction of the slitting frame are arranged on the slitting frame; the up and down movement of the cutting frame is driven by a cutting cylinder connected on the frame.
The material receiving device comprises a material receiving cylinder fixedly connected to the overturning material supporting frame, and a piston rod of the material receiving cylinder is connected with the material receiving frame; when the overturning material supporting frame is in a material receiving state, a piston rod of the material receiving cylinder is in a horizontal state, and the material receiving frame is positioned on the side part of the overturning material supporting frame; when the overturning material supporting frame is in an unloading state, the piston rod of the material receiving cylinder is in a vertical state, and the material receiving frame is positioned below the overturning material supporting frame.
The working mode of the utility model is as follows: putting a cylindrical blank into an extrusion molding device, extruding and outputting the blank into a material strip with a required shape (such as a square block shape) by the action of the extrusion molding device, carrying the material strip by a reciprocating type conveying device while extruding the blank, conveying the carried material strip to a slitting part, stopping extruding by the extrusion molding device and cutting the material strip by a cutting device when the extruded material strip reaches a set length, stopping after the reciprocating type conveying device moves to a set position, at the moment, wind-cutting the material strip on the reciprocating type conveying device into a plurality of blocks by the action of the slitting device, returning the slitting device after slitting, turning a material supporting frame for 90-degree turning for discharging, enabling a plurality of honeycomb activated carbons on the reciprocating type conveying device to fall on a supporting plate which is placed on a material receiving device in advance, and moving the material receiving device downwards to enable the honeycomb activated carbon blocks to leave the reciprocating type conveying device, the honeycomb activated carbon blocks and the supporting plate are moved away together, the material receiving device, the overturning material supporting frame and the reciprocating type conveying device return, the next production process can be carried out, and the continuous production can be realized by the circular operation.
The operation mode of the utility model cannot be seen from the description of the operation mode of the utility model, the material strips with larger length can be obtained by the extrusion molding mode, the material strips can be rapidly conveyed in place by the reciprocating type conveying device, the material strips can be cut into a plurality of pieces by the cutting device at one time, and the rapid unloading can be realized by the matching of the overturning material supporting frame and the material receiving device; therefore, the utility model has the advantages of high forming speed, more blocks at one time and high discharging speed, thereby improving the production efficiency.
Drawings
The following detailed description of embodiments of the utility model is provided in conjunction with the appended drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a view of FIG. 1 after 90 clockwise rotation of the A-direction view;
FIG. 3 is a view of FIG. 1 after 90 clockwise rotation of the B-direction view;
FIG. 4 is a view of FIG. 1 after 90 clockwise rotation of the C-direction view;
fig. 5 is a view of the sectional view taken along line D-D of fig. 1, rotated 90 ° clockwise.
Fig. 6 is a schematic view of the connection relationship of the moving driving mechanism with the turning material holder and the moving material holder.
Detailed Description
The honeycomb activated carbon production equipment comprises a frame, an extrusion molding device, a turnover material supporting frame, a reciprocating type conveying device, a cutting device and a slitting device.
Referring to fig. 1, the end of the frame where the extrusion molding device is located is defined as the rear end, and the other end is defined as the front end, and the following description of the front and rear directions is made on the basis of this. The rear end part of the rack 1 is provided with an extrusion molding device, and the extrusion molding device comprises an extrusion sleeve 2 and an extrusion oil cylinder 3 which are connected to the rack 1; with reference to fig. 1 and fig. 2, an extrusion die 4 is installed at the front end of the extrusion sleeve 2, a discharge hole 5 is formed in the upper portion of the rear end, an extrusion head 6 is connected to a piston rod of the extrusion cylinder 3, a material blank is placed into the extrusion sleeve 2 from the discharge hole, the extrusion cylinder 3 drives the extrusion head 6 to extrude and convey the material blank forward, and the material blank can be changed into a formed material strip after passing through the extrusion die 4. The material strip extruded by the extrusion die 4 of the utility model has a square column shape and a honeycomb structure inside; the external shape and internal structure of the shaped strand are determined by the structure of the extrusion die 4, and those skilled in the art can obtain the desired shape of the strand by modifying the structure of the extrusion die 4 without difficulty, given the teaching of the present invention. The cutting device is arranged for cutting the material strips extruded by the extrusion molding device after the material strips reach a set length, and comprises a cutting cylinder 7 fixedly arranged on the extrusion molding device or a rack, a cutting frame 8 is fixedly connected to a piston rod of the cutting cylinder, a cutting wire (not shown in the figure) is arranged on the cutting frame, the cutting frame 8 comprises a cross arm and vertical arms respectively connected with the two ends of the cross arm, the cutting wire is connected to the lower end parts of the two vertical arms, and the cross arm is connected with the piston rod of the cutting cylinder. The cutting device may be mounted on a frame, which is shown mounted on the extrusion sleeve 2 of the extrusion device.
Referring to fig. 1, a turnover material supporting frame 9 is arranged below the extrusion molding device, and two ends of the turnover material supporting frame are respectively and rotatably connected to two supports 10 fixedly connected with a rack 1. A reciprocating conveying device which can bear the formed material strips extruded by the extrusion forming device and convey the formed material strips to the front end of the rack is arranged on the overturning material supporting frame 9; referring to fig. 1 and 3, the reciprocating type conveying device includes a movable material supporting frame 11, and the movable material supporting frame 11 is slidably connected to the turnover material supporting frame 9 through a guide rail 12 fixedly connected to the turnover material supporting frame 9. Remove to hold in the palm the work or material rest and be equipped with the polylith along removing the board 13 of accepting that holds in the palm work or material rest length direction interval set up, adjacent seam of accepting between the board 13 can supply the silk of cutting device to get into, cut the device like this and cut the material strip thoroughly when cutting into the piece with the material strip that removes on holding in the palm the work or material rest 11, also can establish the upper surface that removes the work or material rest as the plane certainly, be equipped with many on the upper surface that removes the work or material rest and follow the groove of cutting that removes and hold in the palm work or material rest length direction interval set up, cut the device like this and cut into the piece when cutting into the material strip on the work or material rest 11, thereby cut the silk and can get into the groove of cutting thoroughly cutting the material strip. The reciprocating movement of the movable material supporting frame is driven by a movable driving mechanism arranged on the turnover material supporting frame; referring to fig. 1 and 6, the moving driving mechanism is a driving mechanism composed of a motor, a chain and a chain wheel; the motor 15 equipped with the driving sprocket 14 is fixedly connected to the front end part of the overturning material supporting frame 9, the front end and the rear end of the overturning material supporting frame 9 are respectively equipped with an end sprocket 16, the chain 17 is meshed with the driving sprocket 14, the front end of the chain is fixedly connected with the front end of the movable material supporting frame 11 after bypassing the front end sprocket 16, the rear end of the chain is fixedly connected with the rear end of the movable material supporting frame 11 after bypassing the rear end sprocket 16, and the forward and reverse rotation of the motor 15 can drive the movable material supporting frame 11 to realize reciprocating motion. Of course, a rack is arranged on the movable material supporting frame 11, and a motor is arranged on the overturning material supporting frame 9, and the motor drives the movable material supporting frame 11 to reciprocate through the meshing of the gear and the rack on the motor. There are many ways to drive the movable carrier 11 to reciprocate, for example: the reciprocating movement of the movable material supporting frame 11 can be realized by adopting the matching of a lead screw and a lead screw nut, namely, a motor is arranged on the overturning material supporting frame 9 and is in power connection with the lead screw which is rotationally connected on the overturning material supporting frame 9, and the movable material supporting frame 11 is fixedly connected with the lead screw nut which is in threaded connection with the lead screw; the chain and the chain wheel can be replaced by a synchronous belt and a synchronous wheel respectively; the above described drive of the lead screw and lead screw nut, timing belt and timing wheel, and other means routinely employed by those skilled in the art, are considered equivalent alternatives to the movement drive mechanism of the present invention.
Referring to fig. 1 and 4, a turning arm 18 is fixedly connected to the turning support frame 9, a turning cylinder 19 is hinged to the frame 1, a piston rod of the turning cylinder 19 is hinged to the turning arm 18 through a connecting seat 20, and the piston rod can also be directly hinged to the turning arm 18. After the piston rod of the overturning cylinder 19 is completely extended out, the overturning material supporting frame 9 can be driven to overturn by 90 degrees even if the bearing plate 13 is in a vertical state, so that the material block on the bearing plate 13 can be unloaded. Fig. 3 is a view from direction B of fig. 1, and is also a partial view of the inverted pallet which is turned by 90 ° and viewed perpendicularly to the drawing direction of fig. 1, so that the receiving plate 13 in the unloading state can be referred to fig. 3 in a vertical state. After the piston rod of the turning cylinder 19 retracts, the turning support material rack 9 in the unloading state can be turned back by 90 degrees to enable the receiving plate 13 to be in the horizontal material receiving state, the receiving plate 13 is in the horizontal material receiving state in the state shown in fig. 1 and 4, in order to ensure that the turning support material rack 9 and the receiving plate 13 are in the horizontal material receiving state, a limiting rod 21 can be arranged on the rack, the turning cylinder 19 drives the turning support material rack 9 to turn back in the turning process, and the turning support material rack 9 cannot be further turned when the limiting rod 21 abuts against the turning arm 18, so that the turning support material rack 9 and the receiving plate 13 can be ensured to be in the horizontal material receiving state.
Referring to fig. 1 and 4, a slitting device positioned above the overturning material supporting frame 9 is arranged at the front end of the machine frame 1 and comprises a slitting frame 22, the slitting frame 22 comprises a connecting frame 22-1, the length direction of the connecting frame is consistent with that of the machine frame, a plurality of groups of slitting wire connecting rods are arranged on the connecting frame 22-1 at intervals along the length direction of the connecting frame, each group of slitting wire connecting rods comprises two oppositely-arranged slitting wire connecting rods 22-2, the two slitting wire connecting rods 22-2 in the same group are respectively arranged on two sides of the bottom of the connecting frame 22-1, the lower ends of the two slitting wire connecting rods 22-2 in each group are connected with a slitting wire 23, and the two slitting wire connecting rods 22-2 in each group and the slitting wires 23 connected to the lower ends of the two slitting wire connecting rods 22-2 form a slitting unit. Two opposite cutting device supports 30 are fixedly arranged on the rack 1, a supporting beam 24 is fixedly connected to the top of each cutting device support 30, a cutting cylinder 25 is arranged on each supporting beam 24, a vertical guide rail 26 is fixedly connected to each cutting device support 30, two ends of a connecting frame 22-1 are respectively in sliding connection with the vertical guide rails 26 on the two cutting device supports 30, and a piston rod of each cutting cylinder 25 is connected with the connecting frame 22-1. The action of the cutting cylinder 25 can drive the cutting frame 22 to move up and down, and when the cutting frame 22 moves down, the cutting unit can cut the material strips on the reciprocating type conveying device into a plurality of blocks.
The action of the cutting device can cut the material strips on the reciprocating type conveying device into a plurality of blocks, the cutting device moves upwards after cutting is finished, and in order to unload the cut material blocks, a material receiving device is needed, referring to fig. 1 and 5, the material receiving device comprises a material receiving cylinder 27 fixedly connected to the overturning material supporting frame 9, and a material receiving frame 28 is connected to a piston rod of the material receiving cylinder 27; the material receiving cylinders 27 and the material receiving frames 28 are at least respectively provided with two material receiving cylinders, and the material receiving frames 28 are arranged in an L shape. When the overturning material supporting frame is in a material receiving state shown in the figures 1 and 5, namely a receiving plate 13 on the reciprocating type conveying device is in a horizontal material receiving state, the material receiving cylinder is positioned at the bottom of the overturning material supporting frame, a piston rod of the material receiving cylinder is in a horizontal state, and the material receiving frame is positioned on the side part of the overturning material supporting frame; when the overturning material supporting frame is in an overturning unloading state, the material receiving cylinder is located on the side portion of the overturning material supporting frame, the piston rod of the material receiving cylinder is in a vertical state, the material receiving frame is located below the overturning material supporting frame, and the state of the drawing on the drawing in fig. 3 shows that the material receiving frame 28 is located below the overturning material supporting frame. The movement drive mechanism shown in fig. 6 is located on the other side of the inverting carrier, i.e., the side opposite the side adjacent to the receiving rack 28.
The manner of use of the utility model will be described with particular reference to figure 1 in conjunction with the other figures. Put into cylindric blank and extrude cover 2 in, extrusion cylinder 3 orders about extrusion head 6 and extrudees the transport with the material base forward, and the material base can become the shaping stuff strip after extrusion die 4, and when extrusion moulding device exported the shaping stuff strip, reciprocating type conveyor's removal held in the palm the work or material rest 11 under the drive of motor 15 on one side forward motion, accept the stuff strip on one side, promptly: when the movable material supporting frame 11 moves forwards, the formed material strip flowing out of the extrusion sleeve 2 falls on the bearing plate 13 on the movable material supporting frame 11, when the extruded material strip reaches a set length, the extrusion forming device stops extruding, meanwhile, the cutting cylinder 7 of the cutting device acts to cut the material strip, the extrusion oil cylinder 3 and the cutting cylinder 7 return, the reciprocating type conveying device stops moving forwards to a set position, at the moment, the cutting cylinder 25 of the cutting device drives the cutting frame 22 to move downwards, and the cutting unit on the cutting frame 22 can cut the material strip on the bearing plate 13 into a plurality of pieces. After cutting, the cutting device returns, the supporting plate 29 is vertically placed on the material receiving frame 28 of the material receiving device (see fig. 5) (the width direction of the supporting plate is perpendicular to the horizontal direction of the receiving plate 13) at the moment (see fig. 5), then the overturning cylinder 19 drives the overturning material support frame to overturn for 90 degrees, a plurality of honeycomb activated carbons on the reciprocating type conveying device can fall on the supporting plate 29, the material receiving cylinder 27 of the material receiving device moves to drive the material receiving frame 28 to move downwards to enable the honeycomb activated carbon blocks to leave the receiving plate 13, after the honeycomb activated carbon blocks are moved together with the supporting plate, the material receiving cylinder 2 drives the material receiving frame 28 to return, the overturning material support frame to return, the reciprocating type conveying device to return, the next production process can be carried out, and continuous production can be realized through circular operation.
Claims (10)
1. The utility model provides a honeycomb activated carbon production facility, includes the frame, its characterized in that: an extrusion molding device capable of extruding the material blank into a molding material strip is arranged at one end part of the rack, a turnover material supporting frame capable of overturning is arranged below the extrusion molding device, a reciprocating type conveying device capable of bearing the molding material strip extruded by the extrusion molding device and conveying the molding material strip to the other end of the rack is arranged on the turnover material supporting frame, and a cutting device capable of cutting the molding material strip extruded by the extrusion molding device is arranged on the extrusion molding device or the rack; a cutting device which can cut the formed material strips conveyed in place by the reciprocating type conveying device into a plurality of blocks is arranged at the other end of the rack; the overturning material supporting frame is provided with a material receiving device which can receive a material block when the overturning material supporting frame overturns for discharging.
2. The honeycomb activated carbon production apparatus according to claim 1, characterized in that: the extrusion molding device comprises an extrusion sleeve and an extrusion oil cylinder which are connected to the rack, wherein an extrusion die is arranged at one end of the extrusion sleeve, a discharge hole is formed in the upper part of the other end of the extrusion sleeve, and an extrusion head capable of pushing a material placed into the extrusion sleeve from the discharge hole to the direction of the extrusion die is connected to a piston rod of the extrusion oil cylinder; the cutting device is arranged on the frame or the extrusion sleeve.
3. The honeycomb activated carbon production apparatus according to claim 1, characterized in that: the two ends of the overturning material supporting frame are respectively and rotatably connected to two supports fixedly connected with the rack, and the overturning material supporting frame is driven by an overturning air cylinder connected to the rack to overturn.
4. The honeycomb activated carbon production apparatus according to claim 1, characterized in that: the reciprocating type conveying device comprises a movable material supporting frame which is connected to the overturning material supporting frame in a sliding mode, and the reciprocating movement of the movable material supporting frame is driven by a movable driving mechanism arranged on the overturning material supporting frame.
5. The honeycomb activated carbon production apparatus according to claim 4, characterized in that: the movable material supporting frame is provided with a plurality of bearing plates which are arranged at intervals along the length direction of the movable material supporting frame; or the upper surface of the movable material supporting frame is a plane, and a plurality of cutting grooves which are arranged at intervals along the length direction of the movable material supporting frame are arranged on the upper surface of the movable material supporting frame.
6. The honeycomb activated carbon production apparatus according to claim 4 or 5, characterized in that: the moving driving mechanism is a driving mechanism consisting of a motor, a chain and a chain wheel or a driving mechanism consisting of a motor, a gear and a rack.
7. The apparatus for producing honeycomb activated carbon according to claim 6, characterized in that: the moving driving mechanism is a driving mechanism consisting of a motor, a chain and a chain wheel; the motor with the driving chain wheel is fixedly connected to the overturning material supporting frame, two end part chain wheels are respectively arranged at two ends of the overturning material supporting frame, the chain is meshed with the driving chain wheel, one end of the chain is fixedly connected with one end of the movable material supporting frame after bypassing one end part chain wheel, and the other end of the chain is fixedly connected with the other end of the movable material supporting frame after bypassing the other end part chain wheel.
8. The honeycomb activated carbon production apparatus according to claim 1 or 2, characterized in that: the cutting device comprises a cutting cylinder fixedly arranged on the extrusion molding device or the rack, a piston rod of the cutting cylinder is fixedly connected with a cutting frame, and a cutting wire is arranged on the cutting frame.
9. The honeycomb activated carbon production apparatus according to claim 1, characterized in that: the slitting device comprises a slitting frame connected to the rack in a sliding manner, and a plurality of slitting wires arranged at intervals along the length direction of the slitting frame are arranged on the slitting frame; the up and down movement of the cutting frame is driven by a cutting cylinder connected on the frame.
10. The honeycomb activated carbon production apparatus according to claim 1, characterized in that: the material receiving device comprises a material receiving cylinder fixedly connected to the overturning material supporting frame, and a piston rod of the material receiving cylinder is connected with the material receiving frame; when the overturning material supporting frame is in a material receiving state, a piston rod of the material receiving cylinder is in a horizontal state, and the material receiving frame is positioned on the side part of the overturning material supporting frame; when the overturning material supporting frame is in an unloading state, the piston rod of the material receiving cylinder is in a vertical state, and the material receiving frame is positioned below the overturning material supporting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123172852.3U CN216612951U (en) | 2021-12-17 | 2021-12-17 | Honeycomb active carbon production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123172852.3U CN216612951U (en) | 2021-12-17 | 2021-12-17 | Honeycomb active carbon production facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216612951U true CN216612951U (en) | 2022-05-27 |
Family
ID=81703926
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123172852.3U Active CN216612951U (en) | 2021-12-17 | 2021-12-17 | Honeycomb active carbon production facility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216612951U (en) |
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2021
- 2021-12-17 CN CN202123172852.3U patent/CN216612951U/en active Active
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