CN216605897U - Photovoltaic module dress frame intellectual detection system prevents scrapping system - Google Patents
Photovoltaic module dress frame intellectual detection system prevents scrapping system Download PDFInfo
- Publication number
- CN216605897U CN216605897U CN202120015072.9U CN202120015072U CN216605897U CN 216605897 U CN216605897 U CN 216605897U CN 202120015072 U CN202120015072 U CN 202120015072U CN 216605897 U CN216605897 U CN 216605897U
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- CN
- China
- Prior art keywords
- photovoltaic module
- laser sensor
- glue
- photovoltaic
- sensor
- Prior art date
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- 238000001514 detection method Methods 0.000 title claims abstract description 19
- 239000003292 glue Substances 0.000 claims abstract description 34
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 28
- 238000009432 framing Methods 0.000 claims abstract description 15
- 238000002347 injection Methods 0.000 claims abstract description 14
- 239000007924 injection Substances 0.000 claims abstract description 14
- 230000002265 prevention Effects 0.000 claims abstract description 13
- 239000004411 aluminium Substances 0.000 claims description 9
- 239000004973 liquid crystal related substance Substances 0.000 claims description 4
- 230000007480 spreading Effects 0.000 claims description 4
- 238000003892 spreading Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 238000004891 communication Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 238000011179 visual inspection Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 abstract description 2
- 239000013072 incoming material Substances 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000013473 artificial intelligence Methods 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Photovoltaic Devices (AREA)
Abstract
The utility model discloses an intelligent detection and scrap prevention system for framing a photovoltaic assembly, which comprises a system body and an installation support, wherein a PLC (programmable logic controller) and an alarm module are arranged in the system body, the PLC is in communication connection with a glue spreader through the alarm module, the PLC is also connected with a laser sensor for detecting whether an aluminum block exists in a glue injection groove of a photovoltaic frame, the system body is fixed on a glue conveying pipe of the glue spreader through a main support of the installation support, and the laser sensor is fixed on a sensor positioning support of the installation support; compared with the prior art, the artificial intelligence of the PLC replaces manual visual inspection, the labor intensity of frame assembling process personnel is reduced, the labor productivity is improved, the production safety and the product quality can be ensured, the problem that an aluminum block is carried in an incoming material glue injection groove of the aluminum frame of the photovoltaic module is solved, the component which is scrapped by the aluminum block carried in the glue injection groove is avoided, the production cost of the photovoltaic module can be reduced, and the substantial purposes of cost reduction and efficiency improvement are achieved.
Description
Technical Field
The utility model relates to a photovoltaic module scrap prevention system, in particular to a photovoltaic module framing intelligent detection scrap prevention system.
Background
The solar module uses the aluminum alloy frame as a final packaging material, is combined with organic silica gel, packages and protects the cell, glass and other raw and auxiliary materials, plays a role in fixing and sealing the module, and enables various performances of the module to be effectively improved. The aluminum frame has good oxidation resistance, corrosion resistance and the like, and can withstand different environments. The aluminum frame takes the self weight, wind load, snow load and other live load factors of the assembly into consideration in the design process, and the service life of the assembly can be prolonged. Meanwhile, due to the existence of the aluminum frame and the silica gel, the toughened glass is better protected, and the assembly is convenient to transport and install. But have the aluminium pig to drop in the die cavity when punching press mounting hole, earthing hole in aluminium frame manufacturing process, the supplier has inevitable to omit in clearance and inspection process, but still can have the aluminium pig card in C face mounting hole crotch department, the card die the inside can't be poured out, nevertheless the aluminium pig that blocks jolts in follow-up transportation, can become flexible once more and drop. The aluminum block that drops in the glue injection groove can lead to the subassembly to scrap when the dress frame, increases manufacturing cost, causes economic loss. Carry out the visual inspection to injecting glue inslot aluminium pig during the artifical material loading of group frame process, not only increase staff intensity of labour, extension subassembly production time, can't avoid moreover missing to examine. Therefore, utility model photovoltaic module dress frame intellectual detection system prevents scrapping system and solves photovoltaic module aluminium frame injecting glue Cao in and carries the aluminium pig problem, can alleviate intensity of labour, improve subassembly production efficiency, reduces assembly manufacturing cost, has wide commercial prospect.
Therefore, a photovoltaic module framing intelligent detection scrapping prevention system is particularly needed to solve the existing problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent detection and scrap prevention system for framing a photovoltaic module, aiming at the defects of the prior art,
the technical problem solved by the utility model can be realized by adopting the following technical scheme:
the utility model provides a photovoltaic module dress frame intellectual detection system of preventing scrapping, its characterized in that, it includes system's body and installing support, this internal PLC controller and alarm module of being provided with of system, the PLC controller passes through alarm module and spreading machine intercommunication connection, the PLC controller still is connected with the laser sensor who is used for detecting whether there is the aluminium pig in photovoltaic frame glue injection inslot, the system's body passes through the main support of installing support and fixes on the glue conveying pipe of spreading machine, laser sensor fixes on the sensor locating support of installing support.
In an embodiment of the present invention, the system body is further connected to a touch liquid crystal display.
In one embodiment of the utility model, the alarm module is an EDLR signal lamp.
In one embodiment of the utility model, the laser sensor is a C1050-P sensor.
In one embodiment of the utility model, the sensor positioning bracket of the mounting bracket is provided with a scale which is convenient for quickly and accurately adjusting the position of the laser sensor.
Compared with the prior art, the photovoltaic module framing intelligent detection scrapping prevention system has the advantages that manual visual inspection is replaced by manual intelligence of the PLC, the labor intensity of framing procedure personnel is reduced, the labor productivity is improved, the production safety and the product quality can be ensured, the problem that an aluminum block is carried in an incoming material glue injection groove of an aluminum frame of a photovoltaic module is solved, the scrapping component of the aluminum block carried in the glue injection groove is avoided, the production cost of the photovoltaic module can be reduced, the substantial purposes of cost reduction and efficiency improvement are achieved, and the purpose of the utility model is achieved.
The features of the present invention will be apparent from the accompanying drawings and from the detailed description of the preferred embodiments which follows.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent detection and scrap prevention system for framing a photovoltaic module according to the utility model;
FIG. 2 is a schematic structural view of a mounting bracket of the present invention;
FIG. 3 is a side schematic view of the mounting bracket of the present invention;
fig. 4 is a schematic flow diagram of the photovoltaic module framing intelligent detection scrapping prevention system of the utility model.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further explained below by combining the specific drawings.
Examples
As shown in fig. 1 to 4, the intelligent detection and scrap prevention system for framing of a photovoltaic module comprises a system body 10 and a mounting bracket 20, wherein a PLC controller 11 and an alarm module 12 are arranged in the system body 10, the PLC controller 11 is in communication connection with a glue spreader through the alarm module 12, the PLC controller 11 is further connected with a laser sensor 13 for detecting whether an aluminum block exists in a glue injection groove of the photovoltaic frame, the system body 10 is fixed on a glue delivery pipe of the glue spreader through a main bracket 21 of the mounting bracket 20, and the laser sensor 13 is fixed on a sensor positioning bracket 22 of the mounting bracket 20.
In this embodiment, the PLC controller 11 inputs the detection information of the acquisition laser sensor 13 through the analog input to identify whether there is an aluminum block in the photovoltaic module aluminum frame glue injection groove, and when finding that there is an aluminum block in the photovoltaic frame glue injection groove in the detection process, the PLC controller 11 drives the alarm module 12 to start the alarm system and simultaneously communicate with the glue spreader through the industrial ethernet mode and the communication protocol, and controls the glue spreader to stop the gluing operation.
In the embodiment, in order to avoid misjudgment (the thickness range of the aluminum block in the photovoltaic module glue injection groove is 0.8-1.5mm), the operating speed of the glue injector of the glue spreader is matched, the laser sensor 13 adopts a C1050-P sensor, the output analog quantity signal of the laser sensor 13 is 0-5V or 4-20ma, the installation distance is 50+ -15mm, the measuring range is 30mm, the resolution is 10um, the precision is 30um, and 2000 data are acquired in one second.
In this embodiment, the alarm module 12 is an EDLR signal lamp, which has a solid industrial-grade housing, an ultra-bright LED and no motor flashing function, and can prompt framing process personnel to intelligently detect the framing of the photovoltaic module to prevent the condition of the scrapping system.
In order to reduce the weight borne by the glue injector of the glue dispenser, the mounting bracket 20 is made of aluminum, in order to match the initial position of the glue injection nozzle of the glue injector of the glue dispenser and overcome the range limitation of the laser sensor 13, the mounting bracket 20 comprises a main bracket 21 and a sensor positioning bracket 22, the main bracket 21 is used for fixing the system body 10 on the glue delivery pipe of the glue dispenser, and the sensor positioning bracket 22 is used for fixing the laser sensor 13 and adjusting the position of the laser sensor 13 to realize aluminum frames of different versions.
In the present embodiment, the sensor positioning bracket 22 of the mounting bracket 20 is marked with a scale, so as to facilitate quick and accurate adjustment of the position of the laser sensor 13.
The system body 10 is also connected with a touch liquid crystal screen 30; the operation interface of the touch liquid crystal screen 30 comprises a counting interface, a monitoring interface and an alarm interface, wherein the counting interface displays the number of the detected photovoltaic module frames and the number and proportion of the detected aluminum blocks in the photovoltaic module frame glue injection groove, and is beneficial to data statistics and feedback; the monitoring interface can check the model of the frame and judge whether the sensor and the communication module run normally or not; the alarm interface can observe the states and the reset functions of the input and output ports.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined by the appended claims and their equivalents.
Claims (5)
1. The utility model provides a photovoltaic module dress frame intellectual detection system of preventing scrapping, its characterized in that, it includes system's body and installing support, this internal PLC controller and alarm module of being provided with of system, the PLC controller passes through alarm module and spreading machine intercommunication connection, the PLC controller still is connected with the laser sensor who is used for detecting whether there is the aluminium pig in photovoltaic frame glue injection inslot, the system's body passes through the main support of installing support and fixes on the glue conveying pipe of spreading machine, laser sensor fixes on the sensor locating support of installing support.
2. The photovoltaic module framing intelligent detection and scrap prevention system according to claim 1, wherein the system body is further connected with a touch liquid crystal screen.
3. The photovoltaic module framing intelligent detection and scrap prevention system according to claim 1, wherein the alarm module is an EDLR signal lamp.
4. The photovoltaic module framing intelligent detection and scrap prevention system according to claim 1, wherein the laser sensor is a C1050-P sensor.
5. The photovoltaic module framing intelligent detection and scrap prevention system as recited in claim 1, wherein a scale facilitating rapid and accurate adjustment of the position of the laser sensor is provided on the sensor positioning bracket of the mounting bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120015072.9U CN216605897U (en) | 2021-01-05 | 2021-01-05 | Photovoltaic module dress frame intellectual detection system prevents scrapping system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120015072.9U CN216605897U (en) | 2021-01-05 | 2021-01-05 | Photovoltaic module dress frame intellectual detection system prevents scrapping system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216605897U true CN216605897U (en) | 2022-05-27 |
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| CN202120015072.9U Active CN216605897U (en) | 2021-01-05 | 2021-01-05 | Photovoltaic module dress frame intellectual detection system prevents scrapping system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114713459A (en) * | 2021-01-05 | 2022-07-08 | 黄河水电西宁太阳能电力有限公司 | Photovoltaic module dress frame intellectual detection system prevents scrapping system |
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2021
- 2021-01-05 CN CN202120015072.9U patent/CN216605897U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114713459A (en) * | 2021-01-05 | 2022-07-08 | 黄河水电西宁太阳能电力有限公司 | Photovoltaic module dress frame intellectual detection system prevents scrapping system |
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