CN216604503U - Air purification composite filter screen and electric appliance - Google Patents

Air purification composite filter screen and electric appliance Download PDF

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Publication number
CN216604503U
CN216604503U CN202122651893.4U CN202122651893U CN216604503U CN 216604503 U CN216604503 U CN 216604503U CN 202122651893 U CN202122651893 U CN 202122651893U CN 216604503 U CN216604503 U CN 216604503U
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filter screen
air
screen
catalyst particles
composite
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杨杰
杨卫星
曹达华
张宏莉
程炳坤
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Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
GD Midea Environment Appliances Manufacturing Co Ltd
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Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
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Abstract

The utility model discloses an air purification composite filter screen and an electric appliance. This compound filter screen of air purification includes: the filter screen comprises a filter screen base body, a filter screen base body and a filter screen base body, wherein the filter screen base body is in a sawtooth shape and is provided with tooth peaks and tooth valleys; and catalyst particles attached to the screen substrate. From this, through on adhering to the filter screen base member of cockscomb structure with catalyst particle, can effectively increase the area of contact of air and catalyst particle, the circulation of air resistance is less moreover to be favorable to improving the air purification function of air purification composite filter screen.

Description

Air purification composite filter screen and electric appliance
Technical Field
The utility model relates to the field of air purification, in particular to an air purification composite filter screen and an electric appliance.
Background
In recent years, the quality of indoor environment has attracted much attention, and in the indoor space where people live and work, air contains not only a large amount of particulate matters (such as dust, smoke, mine dust, sand dust, powder and the like) but also a large amount of gaseous inorganic pollutants and volatile organic pollutants (such as nitrogen oxides, ozone, formaldehyde, toluene, xylene and the like). The formaldehyde is a common indoor air pollutant, is mainly released from indoor building materials and ornaments, has the characteristics of long incubation period, more release sources, slow release, lasting pollution and the like in an indoor environment, has irritant toxicity, is a carcinogen, can affect human health through inhalation and skin contact, causes discomfort to a human body, and is a cause of various diseases. Therefore, the air quality in the room is improved, and the air quality is closely inseparable with the health of people, thereby also attracting the wide attention of people.
At present, the air purifier adopting fiber substrate filtration and activated carbon adsorption plays an indispensable role in removing particulate matters, formaldehyde and other pollutants in indoor air. However, activated carbon is easy to absorb and saturate, and is easy to desorb pollutants and form secondary pollution when heated, and meanwhile, the problems of low recovery and regeneration rate, short effective use time and the like are accompanied.
At present, the research on the air purification composite filter screen is still needed.
SUMMERY OF THE UTILITY MODEL
The present invention aims to alleviate or even solve at least one of the above technical problems to at least some extent.
In one aspect of the present invention, the present invention provides an air cleaning composite screen, comprising: the filter screen comprises a filter screen base body, a filter screen base body and a filter screen base body, wherein the filter screen base body is in a sawtooth shape and is provided with tooth peaks and tooth valleys; and catalyst particles attached to the screen substrate. From this, through on adhering to the surface of the filter screen base member of cockscomb structure with catalyst particle, can effectively increase the area of contact of air and catalyst particle, the circulation of air resistance is less moreover to be favorable to improving the air purification function of air purification composite filter screen.
According to an embodiment of the utility model, the vertical spacing between the crests and the valleys is 8mm-60 mm.
According to the embodiment of the utility model, the distance between two adjacent tooth peaks is 2.2mm-12.5 mm.
According to the embodiment of the utility model, the filter screen base body is in the zigzag shape through folding, and the crease density is 80-450 folds/m.
An embodiment according to the utility model is characterized in that the composite screen has the shape of a flat plate or a cylinder.
According to an embodiment of the present invention, the air purifying composite screen further comprises a HEPA screen, and the HEPA screen is serrated.
According to the embodiment of the utility model, the material of the filter screen base body is PP, PET, PTFE or metal.
According to an embodiment of the utility model, the catalyst particles are manganese dioxide, titanium dioxide, silver or platinum.
According to an embodiment of the present invention, the screen base is a net structure composed of a plurality of wires extending in different directions, and the catalyst particles are attached to the wires.
According to an embodiment of the present invention, the air-purifying composite screen further comprises a binder by which the catalyst particles are attached to the screen base.
In another aspect of the utility model, the utility model provides an electrical appliance comprising the air purifying composite filter screen described above. Therefore, the electric appliance has all the characteristics and advantages of the air purification composite filter screen, and the description is omitted. In general, the electric appliance has better air purification performance.
According to an embodiment of the present invention, the electric appliance is an air conditioner or an air purifier.
Drawings
FIG. 1 is a schematic diagram of a screen matrix of an air cleaning composite screen according to one embodiment of the present invention;
FIG. 2 shows a schematic structural view of an air purifying composite screen according to another embodiment of the present invention;
FIG. 3 is a schematic view showing a partial structure of an air cleaning composite screen according to still another embodiment of the present invention;
FIG. 4 shows a schematic structural view of an air purifying composite screen according to yet another embodiment of the present invention;
fig. 5 shows a schematic structural view of an air cleaning composite screen according to still another embodiment of the present invention.
Description of reference numerals:
1000: an air purification composite filter screen; 100: a filter screen substrate; 110: a tooth crest; 120: a tooth valley; 200: catalyst particles; 300: a HEPA filter screen; 130: mesh; 140: and (4) meshes.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In one aspect of the utility model, an air purifying composite screen is provided. Referring to fig. 1 and 2, the air cleaning composite screen 1000 includes a screen base 100 and catalyst particles 200, wherein the catalyst particles 200 are attached to the screen base 100. Screen matrix 100 is serrated, and screen matrix 100 has peaks 110 and valleys 120. From this, through on adhering to the surface of the filter screen base member of cockscomb structure with catalyst particle, can effectively increase the area of contact of air and catalyst particle, the circulation of air resistance is less moreover to be favorable to improving the air purification function of air purification composite filter screen.
It should be noted that fig. 1 to 2 only illustrate the structure of the composite screen, and do not show the specific structure of the catalyst particles, and referring to fig. 3 (fig. 3 is an enlarged view of a region a in fig. 2), the catalyst particles 200 are attached to the screen base 100.
According to some embodiments of the present invention, referring to fig. 1 and 2, the distance d between two adjacent peaks 110 is 2.2mm to 12.5 mm. It should be noted here that the peaks and valleys of the saw-toothed structure are relative, and in the vertical direction, the tip portion of one side of the saw-toothed structure is defined as a peak, and the tip portion of the other side is defined as a valley, so that in the present invention, the distance between two adjacent peaks or the distance between two adjacent valleys is 2.2mm to 12.5 mm. According to some embodiments of the utility model, the spacing between two adjacent crests may be 2.2mm, 2.5mm, 2.8mm, 3.0mm, 3.5mm, 4.0mm, 4.5mm, 5.0mm, 5.5mm, 6.0mm, 6.5mm, 7.0mm, 7.5mm, 8.0mm, 8.5mm, 9.0mm, 9.5mm, 10.0mm, 10.5mm, 11.0mm, 11.5mm, 12.0mm, 12.5 mm. Therefore, the distance between two adjacent tooth peaks of the filter screen base body (or the distance between two adjacent tooth valleys) is set in the range, so that the contact area of air and catalyst particles can be further increased, the air circulation resistance is small, and the air purification function of the air purification composite filter screen is further improved. If the distance between two adjacent tooth peaks is too small, for example, less than 2.2mm, the tooth peaks and the tooth valleys of the filter screen are mutually extruded, and the resistance is large when air passes through, so that the air purification efficiency of the air purification composite filter screen is reduced; if the distance between two adjacent tooth peaks is too large, for example, greater than 12.5mm, the effective cross-sectional area through which air passes or the area of the expanded filter screen is too small, the contact area between the air and the catalyst particles is relatively small, and the resistance is also relatively large, so that the air purification efficiency of the air purification composite filter screen is seriously reduced.
According to an embodiment of the present invention, referring to fig. 1, the vertical spacing h between the crests 110 and valleys 120 of the mesh base 100 is 8mm to 60mm, and may be, for example, 8mm, 10mm, 15mm, 20mm, 25mm, 30mm, 35mm, 40mm, 45mm, 50mm, 55mm, 60 mm. Therefore, the vertical distance between the tooth peaks and the tooth valleys is set in the range, the contact area between the air and the filter screen base body is large, namely, the air and the catalyst particles have large contact area, and the air has proper flow velocity and resistance when passing through the filter screen base body, so that the air purification efficiency of the air purification composite filter screen is improved. If the vertical distance between the tooth peaks and the tooth valleys is too small, for example, less than 8mm, on the premise that the air volume is the same, when the air passes through the filter screen, the contact area between the air and the filter screen is smaller, the air passes through the surface of the filter screen with smaller area, the wind resistance is increased, the air purification efficiency of the filter screen is reduced, meanwhile, the time for the air to pass through the filter screen is also shorter, the catalyst cannot fully react with harmful substances such as formaldehyde in the air, and the purification efficiency of the filter screen is further reduced; if the vertical distance between the teeth peaks and the teeth valleys is too large, for example, greater than 60mm, on the premise of maintaining the same fold density, the folds (the structure between two adjacent teeth peaks or the structure between two adjacent teeth valleys) of the filter screen are very tightly overlapped with each other, and the resistance when air passes through the filter screen is very large, resulting in a very small air speed and a very small air volume, thereby reducing the purification efficiency.
In the same filter screen base body 100, the vertical distances h between different teeth 110 and different valleys 120 may be equal (as shown in fig. 1), and the vertical distances h between different teeth 110 and different valleys 120 may also be different, but the vertical distance h between any one tooth 110 and any one valley 120 is between 8mm and 60mm, so as to better ensure a larger contact area between the air and the catalyst particles 200.
According to an embodiment of the utility model, the filter screen base is folded to form a zigzag structure, and the crease density n is 80-450 folds/m, such as 80 folds/m, 100 folds/m, 120 folds/m, 140 folds/m, 150 folds/m, 180 folds/m, 200 folds/m, 230 folds/m, 250 folds/m, 280 folds/m, 300 folds/m, 320 folds/m, 350 folds/m, 400 folds/m, 420 folds/m, 440 folds/m, 450 folds/m. Here, the term "fold" refers to a structure between two adjacent peaks or a structure between two adjacent valleys, and referring to fig. 1 to 2, when the length of the screen base 100 is L, L is n × d. Therefore, the crease density is set to be 80-450 folds/meter, so that a proper distance is formed between adjacent tooth peaks or adjacent tooth valleys, and the purification efficiency of the air purification composite filter screen is improved; if the crease density is less than 80 folds/meter, the interval between adjacent tooth peaks (or tooth valleys) is relatively large, so that the effective sectional area through which air passes or the expanded area of the filter screen is too small, the contact area between the air and catalyst particles is relatively small, the resistance is relatively large, and the air purification efficiency of the air purification composite filter screen is seriously reduced; if the crease density is greater than 450 folds/meter, the interval between adjacent tooth peaks (or tooth valleys) is relatively small, so that the tooth peaks and the tooth valleys of the filter screen are mutually extruded, the resistance when air passes through the filter screen is relatively large, and the air purification efficiency of the air purification composite filter screen is reduced.
According to an embodiment of the present invention, the material of the filter screen base includes plastic or metal. According to some embodiments of the present invention, the material of the filter mesh substrate may be PP (polypropylene) fibers, PET (polyethylene terephthalate) fibers, PTFE (polytetrafluoroethylene) fibers, metal mesh or metal fiber mesh. From this, the filter screen base member has the hole structure, is favorable to the flow of air, and then is favorable to improving the purification efficiency of filter screen.
According to some embodiments of the present invention, the material of the filter screen base is stainless steel or aluminum alloy, thereby further improving the purification efficiency of the filter screen.
According to an embodiment of the utility model, the catalyst particles are manganese dioxide, titanium dioxide, silver or platinum. Therefore, the catalyst particles have better formaldehyde catalytic oxidation performance. According to some specific embodiments of the utility model, the catalyst particles are manganese dioxide, so that the formaldehyde catalytic oxidation performance of the catalyst particles is better, and the catalyst particles have the advantages of wide sources, low price and the like, thereby being beneficial to reducing the cost of the composite filter screen, and being environment-friendly and not easy to generate secondary pollution in the using process.
According to some embodiments of the present invention, referring to fig. 4, the mesh base is a net structure composed of a plurality of wires 130 extending in different directions (as will be understood by those skilled in the art, the net structure includes the wires 130 and the mesh holes 140 formed by crossing the wires 130), and the catalyst particles 200 are attached to the wires 130. Therefore, catalyst particles are attached to the filter screen base body on the net structure, the contact area of the catalyst and air is increased, and the purification efficiency of the composite filter screen is improved. It should be noted here that the catalyst particles 200 adhering to the mesh 130 includes a portion of the catalyst particles 200 adhering to the inside of the mesh 140, that is, a portion of the catalyst particles 200 also adhering to the mesh 130 in a direction toward the mesh 140. In addition, in the interlaced regions of the mesh 130 (i.e., the regions where different meshes intersect), a relatively large number of catalyst particles 200 are attached.
According to an embodiment of the utility model, the composite screen further comprises a binder by which the catalyst particles are attached to the screen matrix. The catalyst particles are bonded on the filter screen substrate through the adhesive, so that the air purification composite filter screen is prevented from falling off, namely the catalyst particles are prevented from falling off.
The method for forming the catalyst particles in the present invention is not particularly limited. According to some embodiments of the utility model, the catalyst particles may be physically bonded or chemically bonded to the screen substrate by a binder. Specifically, according to some embodiments of the present invention, a layer of adhesive may be coated on the filter mesh substrate, and then the catalyst particles are uniformly adhered to the filter mesh substrate, and then the catalyst particles are adhered to the filter mesh substrate by curing. According to other embodiments of the present invention, the catalyst raw material may be uniformly dispersed in the binder solution, and then the mixture may be uniformly coated on the filter mesh substrate, and the catalyst particles may be firmly supported on the filter mesh substrate through the curing process. The kind of the binder is not particularly limited as long as the catalyst can be firmly supported on the filter mesh substrate, and those skilled in the art can select the binder according to actual needs. According to some embodiments of the present invention, the binder may be an acrylic binder or a polyurethane binder, etc., thereby facilitating the catalyst to be firmly supported on the mesh substrate. The temperature of the curing treatment is also not particularly limited and may be selected by those skilled in the art according to the actual circumstances. According to some embodiments of the present invention, the curing temperature is 80 ℃ to 150 ℃, so that the adhesive can be cured in a shorter time, which is beneficial to shortening the production time and further reducing the cost.
According to an embodiment of the utility model, the composite screen is in the shape of a flat plate or a cylinder. The flat plate-shaped or cylindrical shape means that the filter screen base body of the composite filter screen is folded to form a saw-toothed structure, and then the saw-toothed structure forms a flat plate-shaped or cylindrical shape, wherein the flat plate-shaped structure is formed by laying the saw-toothed structure flat, and the cylindrical shape is formed by surrounding the saw-toothed structure to form a ring shape. Thereby, the installation of the composite filter screen is facilitated.
According to an embodiment of the present invention, referring to fig. 5, the air purification composite filter screen 1000 may further include a HEPA filter screen 300, and the HEPA filter screen 300 is zigzag and stacked on the filter screen base 100. From this, the HEPA filter screen can keep unanimous shape with the filter screen base member, is favorable to the installation of composite filter screen to composite filter screen can carry out effective filtration to the particle (size is at 0.3 micron and above) in the air when getting rid of formaldehyde, further improves composite filter screen's performance.
In one aspect of the utility model, the utility model provides an electrical appliance comprising the air purifying composite filter screen described above. Therefore, the electric appliance has all the characteristics and advantages of the air purification composite filter screen, and the description is omitted. In general, the electric appliance has better air purification performance.
According to the embodiment of the utility model, the specific type of the electric appliance has no special requirement, and a person skilled in the art can flexibly select the electric appliance according to the actual situation, for example, the electric appliance can be an air purifier, an air conditioner and other electric appliances.
The present invention is illustrated below by specific examples, and it will be understood by those skilled in the art that the following specific examples are for illustrative purposes only and do not limit the scope of the present invention in any way. In addition, in the following examples, materials and equipment used are commercially available unless otherwise specified. If in the following examples, specific treatment conditions and treatment methods are not explicitly described, the treatment may be performed using conditions and methods well known in the art.
Example 1
The material of the filter screen substrate is PET, the catalyst particles are manganese dioxide, and the loading capacity of the catalyst particles on the filter screen substrate is 60g/m2The filter screen (the plane size corresponding to the filter screen after being folded) is prepared into a 200mm multiplied by 200mm filter screen, the distance between two adjacent tooth peaks is 2.2mm, the vertical distance between the tooth peak and the tooth valley is 8mm, and the air volume of the filter screen carried on the filter screen is 400m3In the purifier of/h.
Example 2
The material of the filter screen substrate is PET, the catalyst particles are manganese dioxide, and the loading capacity of the catalyst particles on the filter screen substrate is 60g/m2The filter screen is 200mm multiplied by 200mm, the distance between two adjacent tooth peaks is 2.2mm, the vertical distance between the tooth peak and the tooth valley is 20mm, and the air volume is 400m when the filter screen is carried3In the purifier of/h.
Example 3
The material of the filter screen substrate is PET, the catalyst particles are manganese dioxide, and the loading capacity of the catalyst particles on the filter screen substrate is 60g/m2The filter screen is 200mm multiplied by 200mm, the distance between two adjacent tooth peaks is 6.5mm, the vertical distance between the tooth peak and the tooth valley is 20mm, and the air volume is 400m when the filter screen is carried3In the purifier of/h.
Example 4
The material of the filter screen substrate is PET, the catalyst particles are manganese dioxide, and the loading capacity of the catalyst particles on the filter screen substrate is 60g/m2The filter screen is 200mm multiplied by 200mm, the distance between two adjacent tooth peaks is 12.5mm, the vertical distance between the tooth peak and the tooth valley is 8mm, and the air volume is 400m when the filter screen is carried3In the purifier of/h.
Example 5
The material of the filter screen substrate is PET, the catalyst particles are manganese dioxide, and the loading capacity of the catalyst particles on the filter screen substrate is 60g/m2The filter screen is 200mm multiplied by 200mm, the distance between two adjacent tooth peaks is 12.5mm, the vertical distance between the tooth peak and the tooth valley is 60mm, and the air volume is 400m when the filter screen is carried3In the purifier of/h.
Comparative example 1
The material of the filter screen substrate is PET, the catalyst particles are manganese dioxide, and the loading capacity of the catalyst particles on the filter screen substrate is 60g/m2The filter screen is 200mm multiplied by 200mm, the distance between two adjacent tooth peaks is 2.0mm, the vertical distance between the tooth peak and the tooth valley is 8mm, and the air volume is 400m when the filter screen is carried3In the purifier of/h.
Comparative example 2
The material of the filter screen substrate is PET, the catalyst particles are manganese dioxide, and the catalyst particles are arranged on the filter screen substrateThe loading capacity is 60g/m2The filter screen is 200mm multiplied by 200mm, the distance between two adjacent tooth peaks is 12.5mm, the vertical distance between the tooth peak and the tooth valley is 65mm, and the air volume is 400m when the filter screen is carried3In the purifier of/h.
The composite filter screens in the examples and the comparative examples are tested according to the test about the CADR value of formaldehyde in the air purifier of national standard GB/T18801-:
TABLE 1
Figure DEST_PATH_GDA0003592284700000071
As can be seen from table 1, examples 1 to 5 all have higher catalytic efficiency, while comparative example 1 differs from example 1 only in that the distance between two adjacent teeth peaks in comparative example 1 is set too small, resulting in lower catalytic efficiency; comparative example 2 is different from example 5 only in that the vertical distance between the tooth peak and the tooth valley is set excessively large in comparative example 2, resulting in lower catalytic efficiency thereof.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (12)

1. The utility model provides an air purification composite filter screen which characterized in that includes:
the filter screen base body is in a sawtooth shape, is in the sawtooth shape by being folded, and is provided with tooth peaks and tooth valleys; and
catalyst particles adhered to the screen substrate.
2. The air purifying composite screen of claim 1, wherein the vertical spacing between the peaks and valleys is 8mm to 60 mm.
3. The air-purifying composite filter screen of claim 1, wherein the distance between two adjacent crests is 2.2mm-12.5 mm.
4. The air purifying composite screen of claim 1, wherein the screen base has a crease density of 80-450 folds/meter.
5. The air-purifying composite filter screen according to any one of claims 1 to 4, wherein the shape of the composite filter screen is a flat plate or a cylinder.
6. The air purifying composite screen of any one of claims 1 to 4, further comprising a HEPA screen, wherein the HEPA screen is serrated.
7. The air-purifying composite screen according to any one of claims 1 to 4, wherein the material of the screen base is PP, PET, PTFE or metal.
8. The air purifying composite screen of any one of claims 1-4, wherein the catalyst particles are manganese dioxide, titanium dioxide, silver, or platinum.
9. The air purifying composite screen of claim 8, wherein the screen base is a mesh structure formed of a plurality of mesh wires extending in different directions, the catalyst particles being attached to the mesh wires.
10. The air purifying composite screen of claim 8 further comprising a binder by which the catalyst particles are attached to the screen matrix.
11. An electrical appliance comprising the air purifying composite screen of any one of claims 1-10.
12. The appliance of claim 11, wherein the appliance is an air conditioner or an air purifier.
CN202122651893.4U 2020-11-10 2021-11-01 Air purification composite filter screen and electric appliance Active CN216604503U (en)

Applications Claiming Priority (2)

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CN202022592585 2020-11-10
CN2020225925854 2020-11-10

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Effective date of registration: 20241008

Address after: 528425 Dongfeng Road and Dongting Industrial Park 28, Dongfeng Town, Zhongshan, Guangdong.

Patentee after: GD MIDEA ENVIRONMENT APPLIANCES MFG Co.,Ltd.

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Patentee after: FOSHAN SHUNDE MIDEA ELECTRICAL HEATING APPLIANCES MANUFACTURING Co.,Ltd.

Address before: 528311 19 Beijiao Road, Beijiao Town, Shunde District, Foshan, Guangdong

Patentee before: FOSHAN SHUNDE MIDEA ELECTRICAL HEATING APPLIANCES MANUFACTURING Co.,Ltd.

Country or region before: China