CN216601448U

CN216601448U - Multi-roller dough press of intelligent direct-discharging encrusting machine suitable for bus control

Info

Publication number: CN216601448U
Application number: CN202123094981.5U
Authority: CN
Inventors: 黄松
Original assignee: Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Current assignee: Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Priority date: 2021-01-04
Filing date: 2021-12-10
Publication date: 2022-05-27
Anticipated expiration: 2031-12-10

Abstract

The application belongs to the technical field of food processing, and particularly relates to a multi-roller noodle press of an intelligent direct-discharge encrusting machine suitable for bus control, which comprises a first servo motor, a second servo motor, a noodle pressing machine head, a first noodle pressing conveying belt, a second noodle pressing conveying belt and a third noodle pressing conveying belt; the noodle pressing machine head is positioned above the first noodle pressing conveying belt, the second noodle pressing conveying belt and the third noodle pressing conveying belt, the first servo motor is connected with the bus to control the first noodle pressing conveying belt and the second noodle pressing conveying belt to move, and the second servo motor is connected with the bus to control the third noodle pressing conveying belt to move. The utility model provides a multi-roll noodle maker can realize the holistic signal control of multi-roll noodle maker through first servo motor and the second servo motor with bus connection, and during the overall control of whole production line was merged into with multi-roll noodle maker, realized the intelligent control of the inline encrusting machine of multi-roll noodle maker, rather than carrying out solitary control as an independent part with multi-roll noodle maker.

Description

Multi-roller dough press of intelligent direct-discharging encrusting machine suitable for bus control

Technical Field

The application belongs to the technical field of food processing, and particularly relates to a multi-roller dough press of an intelligent direct-discharge encrusting machine suitable for bus control.

Background

In the existing automatic stuffing food processing (such as wonton) equipment, the dough wrapper is mostly processed in a mode that a dough belt passes through a plurality of mutually independent dough pressing rollers to realize the gradual pressing of the dough belt, so that the thickness of the dough belt is reduced. The direct vent structure mainly aims at the carousel formula structure of generally used among the prior art, and the carousel formula structure indicates that a plurality of forming die are located annular track, and a plurality of forming die move on annular track under the drive of carousel, can be called the direct vent structure to the structure of non-annular track formula.

The existing automatic production equipment has the following technical scheme that the equipment is a utility model patent with the patent number of CN200720023249.X and the application date of 20070615 and named as 'a dough sheet forming mechanism', and the equipment is characterized in that: comprises a frame, a power device, a dough smoothening mechanism, a dough pressing mechanism, a conveying belt mechanism and a cutter mechanism, wherein the dough smoothening mechanism, the dough pressing mechanism, the conveying belt mechanism and the cutter mechanism are connected with the power device through a transmission mechanism; the dough pressing mechanism consists of two dough pressing rollers, the dough smoothing mechanism and the conveying belt mechanism are respectively arranged above and below the dough pressing mechanism, the cutter mechanism comprises two groups of cutters, the first group of dough sheet forming cutter comprises a cutter shaft and a plurality of disc-shaped cutter welding pieces which are arranged on the cutter shaft and are vertical to the cutter shaft, and arc cutters are welded on the cutter welding pieces; the second group of dough skin forming cutters comprise cutter shafts and a plurality of disc cutters which are arranged on the cutter shafts and are vertical to the cutter shafts; the lengths of the shaft sleeves of the two groups of cutters are equal, and the two cutter shafts are arranged in parallel and are both installed on the frame through bearings. The production efficiency is high, the labor intensity of workers is reduced, and the cut surface is uniform in size and smooth. The dough sheet forming mechanism adopted in the patent selects two dough pressing rollers which are adjacently arranged, and dough sheets are conveyed between the two dough pressing rollers to be thinned. However, when the thickness difference of the dough to be pressed is large, a plurality of pairs of dough pressing rollers need to be arranged, so that the production cost is increased, and the occupied space of the equipment is increased. Moreover, the equipment cannot be integrated into the whole production line for overall control and can only be adjusted independently.

Disclosure of Invention

In order to overcome the above-mentioned problem that current oodle maker exists, now provide a multi-roller oodle maker that is applicable to bus control's straight line formula encrusting machine, this application sets up and increases the servo motor who links to each other with the bus through modified multi-roller structure, has optimized the face skin suppression effect to make multi-roller oodle maker can merge into the intelligent control of whole production line.

In order to achieve the technical effects, the technical scheme of the application is as follows:

a multi-roller dough press applicable to a bus-controlled intelligent direct-discharge encrusting machine comprises a first servo motor, a second servo motor, a dough pressing machine head, a first dough pressing conveying belt, a second dough pressing conveying belt and a third dough pressing conveying belt; the noodle pressing machine head is positioned above the first noodle pressing conveying belt, the second noodle pressing conveying belt and the third noodle pressing conveying belt, the first servo motor is connected with the bus and controls the first noodle pressing conveying belt and the second noodle pressing conveying belt to move, and the second servo motor is connected with the bus and controls the third noodle pressing conveying belt to move.

Further, the noodle pressing machine head comprises a noodle pressing track, a plurality of noodle pressing rollers are arranged on the noodle pressing track and circularly move along the noodle pressing track, lifting mechanisms used for lifting and descending the noodle pressing machine head in the noodle pressing process are arranged at two ends of the noodle pressing machine head, and the lifting mechanisms are connected with a third servo motor.

The lifting mechanism is of a worm gear structure, an output shaft of the third servo motor is inserted into a connecting hole of the worm gear structure, so that the worm gear structure is driven to move, and the worm gear structure drives the noodle pressing machine head to do overall lifting movement.

Further, the flour pressing roller is an unpowered flour pressing roller.

Furthermore, the included angles of the first pressure surface conveying belt, the second pressure surface conveying belt and the third pressure surface conveying belt and the horizontal plane are different.

And furthermore, included angles between the first noodle pressing conveying belt, the second noodle pressing conveying belt and the third noodle pressing conveying belt and a horizontal plane are sequentially increased, and the distance between the first noodle pressing conveying belt, the second noodle pressing conveying belt and the third noodle pressing conveying belt and a noodle pressing roller in a horizontal state is gradually increased.

Still further, the transmission speeds of the first pressure face conveyer belt, the second pressure face conveyer belt and the third pressure face conveyer belt are different.

The inclination angles of the parts of the three sections of noodle pressing conveying belts, which are contacted with the dough cover, are different, the third noodle pressing conveying belt with the largest inclination angle has the main function of conveying the conveying belts into the multi-roller noodle press and performing primary compression. The inclination angle of the second flour pressing conveying belt is much smaller than that of the first flour pressing conveying belt, and the second flour pressing conveying belt is a main thickness compression area of the flour wrapper. The inclination angle of the third pressure surface conveying belt is the minimum approximate to the horizontal in the three conveying belts, and the two main functions are that the wrapper reaches the final set required thickness; secondly, the dough sheets are conveyed out of the multi-roller dough pressing machine. The first pressure surface conveyer belt and the second pressure surface conveyer belt are powered by the same motor, but the two belts have different moving speeds, the first pressure surface conveyer belt is faster than the second pressure surface conveyer belt, and the third pressure surface conveyer belt is independent power. The speed of travel is the slowest in the three conveyor runs. The moving speed of the first noodle pressing conveyer belt and the second noodle pressing conveyer belt and the moving speed of the third noodle pressing conveyer belt can be correspondingly adjusted according to the thickness of the noodle skin of the multi-roller noodle pressing machine and the thickness of the noodle skin of the output noodle pressing machine.

The compression and the stretching of the thickness of the dough sheet mainly depend on the action of a dough pressing roller, the dough pressing roller consists of three actions, one is the rotation of the dough pressing roller around the self axis (the power source of the movement is the friction force between the dough sheet and the dough pressing roller); one is the circular rotation in the dough pressing machine head (the power source of the movement is provided by a servo motor on the dough pressing machine head); under the combined action of the two motions, the motions of the plurality of dough pressing rollers in the closed circular ring are completely the same as the motions of manual dough rolling, so that the dough sheet produced by the equipment can also achieve the effect of manual dough rolling. The lifting mechanism can adjust the angle between the dough pressing machine head and the conveying belt before starting.

The application has the advantages that:

1. the utility model provides a multiple roll oodle maker through the first servo motor and the second servo motor with bus connection, can realize the holistic signal control to multiple roll oodle maker, with multiple roll oodle maker fuse into among the overall control of whole production line, realized the intelligent control of the inline filling machine of multiple roll oodle maker, rather than carrying out solitary control as an independent part with multiple roll oodle maker.

2. This application has realized gradually pressing thin to the face area through setting up a plurality of independent pressure face conveyer belts and a plurality of pressure face rollers, has avoided adopting the structure that a plurality of independent pressure face rollers suppressed in proper order, adopts a plurality of pivoted pressure face rollers and presses the cooperation of face conveyer belt, has realized disposable pressure face effect.

Drawings

FIG. 1 is a schematic view of a multi-roll noodle press.

Fig. 2 is another schematic view of the multi-roller noodle press.

Fig. 3 is a schematic structural diagram of the lifting mechanism being a worm gear.

FIG. 4 is a schematic sectional view of the connection between the worm gear and the third servo motor.

In the drawings: 101-a first servo motor, 102-a second servo motor, 103-a dough pressing machine head, 104-a first dough pressing conveying belt, 105-a second dough pressing conveying belt, 106-a third dough pressing conveying belt, 107-a third servo motor, 108-a dough pressing track, 109-a dough pressing roller, 110-a lifting mechanism, 111-an output shaft and 112-a connecting hole.

Detailed Description

Example 1

A multi-roller dough press applicable to a bus-controlled intelligent direct-discharging encrusting machine comprises a first servo motor 101, a second servo motor 102, a dough pressing machine head 103, a first dough pressing conveying belt 104, a second dough pressing conveying belt 105 and a third dough pressing conveying belt 106; the noodle pressing machine head 103 is positioned above the first noodle pressing conveying belt 104, the second noodle pressing conveying belt 105 and the third noodle pressing conveying belt 106, the first servo motor 101 is connected with the bus to control the first noodle pressing conveying belt 104 and the second noodle pressing conveying belt 105 to move, and the second servo motor 102 is connected with the bus to control the third noodle pressing conveying belt 106 to move. The first servo motor 101 and the second servo motor 102 are connected with an industrial personal computer through a bus, and the industrial personal computer controls signals of all devices on the whole production line, and is not limited to a single device of the multi-roller noodle press.

Example 2

The third servomotor 107 is connected to a bus. The third servo motor 107 is connected with an industrial personal computer through a bus, and the industrial personal computer performs signal integral control on all equipment on the whole stuffed food processing production line.

The noodle pressing machine head 103 comprises a noodle pressing track 108, a plurality of noodle pressing rollers 109 are arranged on the noodle pressing track 108, the plurality of noodle pressing rollers 109 circularly move along the noodle pressing track 108, two ends of the noodle pressing machine head 103 are provided with lifting mechanisms 110 used for lifting and lowering the noodle pressing machine head 103 in a noodle pressing process, and the lifting mechanisms 110 are connected with a third servo motor 107.

The lifting mechanism 110 may be a worm and gear structure, and an output shaft 111 of the third servo motor 107 is inserted into a connecting hole 112 of the worm and gear structure, so as to drive the worm and gear structure to move, and the worm and gear lifting mechanism drives the dough pressing machine head 103 to perform an integral lifting motion.

The dough pressing roller 109 presses the dough strip passing between the dough pressing head 103 and the dough pressing conveyor belt by self rotation and the orbital motion of the dough pressing rollers 109. And the thickness of the noodle strip is adjusted by adjusting the gaps between the noodle press head 103 and the first noodle press conveyor 104, the second noodle press conveyor 105 and the third noodle press conveyor 106 by the rising and falling of the whole noodle press head 103.

The lifting mechanism 110 may be implemented by a known structure, such as a parallel four-bar mechanism or a cam mechanism, instead of a worm and gear structure.

The dough roller 109 is an unpowered dough roller 109.

The first pressure surface conveyor belt 104, the second pressure surface conveyor belt 105 and the third pressure surface conveyor belt 106 have different included angles with the horizontal plane.

The included angles between the first noodle pressing conveying belt 104, the second noodle pressing conveying belt 105 and the third noodle pressing conveying belt 106 and the horizontal plane are sequentially increased, and the distance between the first noodle pressing conveying belt 104, the second noodle pressing conveying belt 105 and the third noodle pressing conveying belt 106 and the noodle pressing roller 109 in the horizontal state is gradually increased. The variation of the angle and the pitch ensures that the dough strip between the dough strip conveyor and the dough roller 109 is gradually thinned.

The first pressure surface conveyor belt 104, the second pressure surface conveyor belt 105 and the third pressure surface conveyor belt 106 have different conveying speeds.

The three sections of noodle pressing conveyor belts have different inclination angles with the contact part of the dough sheet, the third noodle pressing conveyor belt 106 with the largest inclination angle has the main function of conveying the conveyor belt into the multi-roller noodle pressing machine and performing primary compression. The second press face conveyor 105 is inclined at a much smaller angle than the first press face conveyor 104 and is the main thickness compression area of the dough sheet. The inclination angle of the third pressure surface conveying belt 106 is the minimum approximate to the horizontal in the three conveying belts, and the two main functions are that the wrapper reaches the final set required thickness; secondly, the dough sheets are conveyed out of the multi-roller dough pressing machine. The first pressure face conveyer belt 104 and the second pressure face conveyer belt 105 are powered by the same motor, but the two belts move at different speeds, the first pressure face conveyer belt 104 is faster than the second pressure face conveyer belt 105, and the third pressure face conveyer belt 106 is independently powered. The speed of travel is the slowest in the three conveyor runs. The moving speed of the first dough pressing conveyer belt 104 and the second dough pressing conveyer belt 105 and the moving speed of the third dough pressing conveyer belt 106 can be adjusted correspondingly according to the thickness of the dough entering the multi-roller dough pressing machine and the thickness of the dough of the output dough pressing machine.

The compression and stretching of the thickness of the dough sheet mainly depends on the action of the dough pressing roller 109, the dough pressing roller 109 consists of three actions, one is the rotation of the dough pressing roller 109 around the self axis (the power source of the movement is the friction force between the dough sheet and the dough pressing roller 109); one is a circular rotation in the dough press head 103 (the power source of this movement is provided by a servo motor on the dough press head 103); under the combined action of the two motions, the motions of the plurality of dough pressing rollers 109 in the closed circular ring are completely the same as the manual dough rolling motions, so that the dough sheet produced by the equipment can achieve the effect of manual dough rolling. The lifting mechanism 110 can adjust the angle between the dough pressing machine head 103 and the conveying belt before starting.

The utility model provides a multi-roller dough pressing machine can realize the holistic signal control to multi-roller dough pressing machine through first servo motor 101 and second servo motor 102 with bus connection, among the overall control that fuses into whole production line with multi-roller dough pressing machine, has realized the intelligent control of multi-roller dough pressing machine's inline encrusting machine, rather than carrying out solitary control as an independent part with multi-roller dough pressing machine. This application has realized gradually pressing thin in opposite side area through setting up a plurality of independent pressure face conveyer belts and a plurality of pressure face roller 109, has avoided adopting the structure that a plurality of independent pressure face rollers 109 suppressed in proper order, adopts a plurality of pivoted pressure face rollers 109 and presses the cooperation of face conveyer belt, has realized disposable pressure face effect.

Claims

1. The utility model provides a multi-roll oodle maker suitable for bus control's direct vent encrusting machine which characterized in that: comprises a first servo motor (101), a second servo motor (102), a dough pressing machine head (103), a first dough pressing conveying belt (104), a second dough pressing conveying belt (105) and a third dough pressing conveying belt (106); the noodle pressing machine head (103) is positioned above the first noodle pressing conveying belt (104), the second noodle pressing conveying belt (105) and the third noodle pressing conveying belt (106), the first servo motor (101) is connected with the bus to control the first noodle pressing conveying belt (104) and the second noodle pressing conveying belt (105) to move, and the second servo motor (102) is connected with the bus to control the third noodle pressing conveying belt (106) to move.

2. The multi-roller dough press applicable to the bus-controlled intelligent in-line encrusting machine according to claim 1, wherein: the dough pressing machine head (103) comprises a dough pressing track (108), a plurality of dough pressing rollers (109) are arranged on the dough pressing track (108), the dough pressing rollers (109) move circularly along the dough pressing track (108), lifting mechanisms (110) used for lifting and descending the dough pressing machine head (103) in a dough pressing process are arranged at two ends of the dough pressing machine head (103), and the lifting mechanisms (110) are connected with a third servo motor (107).

3. The multi-roller dough press applicable to the bus-controlled intelligent in-line encrusting machine according to claim 2, wherein: the lifting mechanism (110) is of a worm gear structure, an output shaft (111) of the third servo motor (107) is inserted into a connecting hole (112) of the worm gear structure, so that the worm gear structure is driven to move, and the worm gear lifting mechanism drives the dough pressing machine head (103) to integrally lift and move.

4. The multi-roller dough press applicable to the bus-controlled intelligent in-line encrusting machine according to claim 2, wherein: the dough pressing roller (109) is an unpowered dough pressing roller (109).

5. The multi-roller dough press applicable to the bus-controlled intelligent in-line encrusting machine according to claim 1, wherein: the included angles of the first pressure surface conveying belt (104), the second pressure surface conveying belt (105) and the third pressure surface conveying belt (106) and the horizontal plane are different.

6. The multi-roller dough press applicable to the bus-controlled intelligent in-line encrusting machine according to claim 5, wherein: the included angles between the first noodle pressing conveyor belt (104), the second noodle pressing conveyor belt (105) and the third noodle pressing conveyor belt (106) and the horizontal plane are sequentially increased, and the distance between the first noodle pressing conveyor belt (104), the second noodle pressing conveyor belt (105) and the third noodle pressing conveyor belt (106) and the noodle pressing roller (109) in the horizontal state is gradually increased.

7. The multi-roller dough press applicable to the bus-controlled intelligent in-line encrusting machine according to claim 5, wherein: the transmission speeds of the first pressure surface conveyor belt (104), the second pressure surface conveyor belt (105) and the third pressure surface conveyor belt (106) are different.