CN216599355U

CN216599355U - Manual inserting operation device for motor copper wire insulating rope

Info

Publication number: CN216599355U
Application number: CN202122633301.6U
Authority: CN
Inventors: 孙东斌; 赵岩; 李德玉; 王荣林; 姚文甲
Original assignee: Shandong Xingheng Motor Co ltd
Current assignee: Shandong Xingheng Motor Co ltd
Priority date: 2021-10-31
Filing date: 2021-10-31
Publication date: 2022-05-24
Anticipated expiration: 2031-10-31

Abstract

The utility model discloses a manual operation device for inserting an insulating rope of a motor copper wire, which realizes the fixation and release of the insulating rope through an insulating rope fixing roller, a vertical traction module and a horizontal traction module are arranged on a support frame, the expansion of the insulating rope is realized through the matching of the two traction modules, a hand awl is arranged at the rear sides of the two traction modules, the traction and the propulsion of the insulating rope can be effectively realized, the insulating rope is tightly bound on a wire harness and insulating paper through the penetration of the hand awl on the insulating paper, the wire harness can be effectively bound, the expansion of the insulating rope is constantly kept, the insertion efficiency can be improved, and the manual operation device is an ideal tool for inserting the insulating rope of the motor copper wire.

Description

Manual inserting operation device for motor copper wire insulating rope

Technical Field

The utility model belongs to the technical field of motor coil winding tools, and particularly relates to a manual insertion operating device for a motor copper wire insulating rope.

Background

After the winding of the inner core of the motor is finished, the coil is usually spaced at the loop part of the coil at the end part of the motor through insulating paper, the insulating paper and the coil are locked and fixed into a whole through the end part wound through an insulating rope, the position between the coil and the insulating paper can be directly fixed in the operating mode, the coil is locked and fixed to the original place through the rope, and the stability of the coil is improved. At present, the operation is finished through manual operation, the main steps are that an insulating rope is jacked through a wire coil through a tool similar to an awl, and then fastening is realized through manual operation, and the problems encountered at present are that: 1. the insulating rope is of a belt-shaped structure, and is not easy to realize fixed-point stress (namely, the insulating rope is always pricked through) and jack the coil when force is applied through a conical tool; 2. the insulating rope is not provided with a tensioning device on the operation site in the winding-through process, and the insulating rope is easy to loosen and fall on the wire roller, so that the operation environment around the operating personnel is influenced; 3. the existing tools are simple, inconvenient to use and low in operation efficiency.

Aiming at the defects in the prior art, as technical personnel in the industry, how to improve the technical problem through technology, a manual insertion operating device for the insulating rope of the motor copper wire is designed, and the manual insertion operating device can realize the tensioning and insertion of the insulating rope so as to solve the technical problem in the industry.

Disclosure of Invention

In view of the above disadvantages of the prior art, the present invention discloses a manual insertion device for a motor copper wire insulation rope, which can stably supply an insulation rope when fixing a motor coil and insulation paper, facilitate operation by an operator, and effectively improve operation efficiency. The concrete structure of the device for realizing the technical functions is as follows:

a manual operation device for inserting an insulating rope of a motor copper wire comprises a support frame, wherein an insulating rope fixing roller is arranged on the support frame to realize automatic release of the insulating rope, a stretching frame is arranged on the rear side of the support frame, a vertical traction module and a horizontal traction module are arranged on the stretching frame, the horizontal traction module and the vertical traction module are matched to realize stretching and tensioning of the insulating rope, a hand cone is arranged on the rear side of the stretching frame, a rotating table is arranged close to the hand cone, and an inner core of the motor is placed on the rotating table to realize inserting operation of the insulating rope when the inner core of the motor rotates; the hand cone comprises a cone handle, the front side of the cone handle is provided with a cone head, the cone handle and the cone head are designed in a through way, and the end part of the cone head is designed in a flat head way; the end part of the conical head is provided with a clamping groove which is of a U-shaped structure and is vertically and thoroughly clamped when the insulating rope is pushed forwards.

The traction module comprises a vertical U-shaped frame, a vertical guide rail is arranged in the vertical U-shaped frame, a traction device is arranged by matching with the vertical guide rail, the insulating rope bypasses the traction device to extend upwards, under the action of the traction device, the vertical guide wheel is used for traction of the insulating rope to enable the insulating rope to be tensioned, and a feeding guide wheel and a discharging guide wheel are arranged on the vertical traction module to realize the restraint guiding of the entering and the leading-out of the insulating rope.

The horizontal traction module comprises a fixed frame, an inclined supporting rod is arranged on a horizontal rod on the fixed frame, a tension spring is arranged at the tail end of the inclined supporting rod to realize traction of the traction rod, the traction rod is hinged on the horizontal rod, and an upper guide wheel is arranged at the tail end of the traction rod; the lower part of the upper guide wheel is provided with a lower guide wheel at the tail end of the horizontal rod.

The beneficial effects of the utility model are summarized as follows:

according to the structure, the insulation rope is fixed through the insulation rope fixing roller, the vertical traction module and the horizontal traction module are arranged on the support frame, the insulation rope is tensioned through the matching of the two traction modules, the hand cones are arranged on the rear sides of the two traction modules, the insulation rope can be effectively pulled and pushed, the insulation rope is tightly bound on the wire harness and the insulation paper through the penetration of the insulation paper by the hand cones, the knotting mode is like the knotting mode on the upper portion of the motor inner core in fig. 4, the wire harness can be effectively bound, the tensioning of the insulation rope is constantly kept, meanwhile, the inserting efficiency can be improved, and the motor copper wire insulation rope inserting manual operation device is ideal.

Drawings

The utility model is further explained below with reference to the figures and examples;

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic perspective view of the hand awl of the present invention;

FIG. 4 is a schematic perspective view of the working state of the hand awl of the present invention;

in the figure, 1, a support frame, 11, an insulating rope fixing roller, 2, a stretching frame, 3, a vertical drawing module, 31, a vertical U-shaped frame, 32, a vertical guide rail, 33, a vertical guide wheel, 34, a feeding guide wheel, 35, a discharging guide wheel, 4, a horizontal drawing module, 41, a fixing frame, 42, a horizontal rod, 43, an inclined support rod, 44, a tension spring, 45, a drawing rod, 46, an upper guide wheel, 47, a lower guide wheel, 5, a hand cone, 51, a cone handle, 52, a cone head, 53, a clamping groove, 54, a through hole, 6, a rotating table, 61, a rotating seat, 7, a motor inner core, 8, an insulating rope fastener, 9, an insulating rope, 10 and insulating paper.

Detailed Description

The utility model realizes the further detailed explanation of the device through the following specific embodiments:

a manual operation device for inserting a copper wire insulating rope of a motor is applied to realize that the insulating rope 9 penetrates through insulating paper 10 and then is locked and fixed with a wire harness into a whole as shown in figure 4, so that the locking and fixing of the parts are realized; in the process, the insulating rope 9 is required to be sent into the motor inner core 7 by the hand awl 5, the insulating rope sent into the motor inner core 7 is wound from the top and then penetrates into the motor inner core 7 again, and then the insulating rope is pushed into the motor inner core 7 for the second time, so that the second tying continues.

The utility model comprises a supporting frame 1, an insulating rope fixing roller 11 is arranged on the supporting frame 1 to realize automatic release of an insulating rope 9, a stretching frame 2 is arranged at the rear side of the supporting frame 1, a vertical drawing module 3 and a horizontal drawing module 4 are arranged on the stretching frame 2, the insulating rope 9 is drawn and tensioned through the cooperation of the horizontal drawing module 4 and the vertical drawing module 3, the purpose is to realize that the insulating rope is always in a tensioned or non-relaxed state in the stretching process of the insulating rope, the vertical drawing module 3 comprises a vertical U-shaped frame 31, a vertical guide rail 32 is arranged in the vertical U-shaped frame 31, a drawing device is arranged through the cooperation of the vertical guide rail 32, the drawing device comprises a vertical guide wheel 33 capable of realizing cooperation with the vertical rail 32, the vertical guide wheel 33 extends upwards after bypassing the insulating rope 9, under the vertical drawing action of the vertical guide wheel 33, the effect of pulling the insulating rope 9 to be tight is realized; further, the vertical pulling module 3 is provided with a feeding guide wheel 34 and a discharging guide wheel 35, as shown in fig. 2, the feeding guide wheel and the discharging guide wheel are combined to realize the restraint guiding of the entering and the leading-out of the insulating rope.

The horizontal traction module 4 comprises a fixed frame 41, an inclined support rod 43 is arranged on a horizontal rod 42 on the fixed frame 41, a tension spring 44 is arranged at the tail end of the inclined support rod 43 to realize traction of a traction rod 45, the traction rod 45 is hinged on the horizontal rod 42, and an upper guide wheel 46 is arranged at the tail end of the traction rod 45; the lower part of the upper guide wheel 46 is provided with a lower guide wheel 47 at the tail end of the horizontal rod 42, and through the structure, after the insulating rope is led out through the discharging guide wheel 35, the insulating rope extends to the lower guide wheel 47, extends to the upper guide wheel 46 through the lower guide wheel 47, and the tensioning of the insulating rope is realized through the upper guide wheel 46.

According to the utility model, the horizontal traction module 4 is matched with the vertical traction module 3 to realize traction, the rear side of the stretching frame 2 is provided with a hand cone 5, a rotating table 6 is arranged close to the hand cone 5, and the motor inner core 7 is placed on a rotating seat 61 on the rotating table 6 to realize the penetrating operation of the insulating rope when the motor inner core 7 rotates; as shown in fig. 3 and 4, the hand awl 5 comprises an awl handle 51, a awl head 52 is arranged on the front side of the awl handle 51, the awl handle 51 and the awl head 52 are designed to be through, a through hole 54 is arranged at the center of the awl handle 51 and the awl head 52, the end part of the awl head 52 is designed to be flat, and when the hand awl is actually used, the awl head 52 needs to be guaranteed to stably push the insulating rope.

To summarize: according to the utility model, through the structural arrangement, paying-off fixation of the insulating rope 9 is realized through the insulating rope fixing roller 11, the vertical traction module 3 and the horizontal traction module 4 are arranged on the support frame 2, tensioning of the insulating rope 9 is realized through cooperation of the two traction modules, the insulating rope can be effectively pulled and pushed by arranging the hand awl 5 at the rear sides of the two traction modules, the insulating rope 9 is tightly bound on the wire harness and the insulating paper 10 through the penetration of the insulating paper 10 by the hand awl 5, the knotting mode is like the knotting mode of the upper part of the motor inner core in fig. 4, the wire harness can be effectively bound, and tensioning of the insulating rope is constantly kept.

Claims

1. The utility model provides a manual device of operating of motor copper line insulating rope interlude, it includes a support frame, the support frame on be provided with the insulating rope fixed roll and realize the insulating rope of automatic release, its characterized in that: the rear side of the support frame is provided with a stretching frame, the stretching frame is provided with a vertical drawing module and a horizontal drawing module, the horizontal drawing module is matched with the vertical drawing module to realize the drawing and tensioning of the insulating rope, the rear side of the stretching frame is provided with a hand awl, a rotating table is arranged close to the hand awl, and the inner core of the motor is placed on the rotating table to realize the inserting operation of the insulating rope when the inner core of the motor rotates; the hand cone comprises a cone handle, the front side of the cone handle is a cone head, the cone handle and the cone head are designed in a penetrating mode, and the end portion of the cone head is designed to be a flat head.

2. The manual threading device for the copper wire and insulating rope of the motor according to claim 1, characterized in that: the end part of the conical head is provided with a clamping groove which is of a U-shaped structure and is vertically and thoroughly clamped when the insulating rope is pushed forwards.

3. The manual threading device for the copper wire and insulating rope of the motor according to claim 1, characterized in that: the traction module comprises a vertical U-shaped frame, a vertical guide rail is arranged in the vertical U-shaped frame, a traction device is arranged by matching with the vertical guide rail, the insulating rope bypasses the traction device to extend upwards, under the action of the traction device, the vertical guide wheel is used for traction of the insulating rope to enable the insulating rope to be tensioned, and a feeding guide wheel and a discharging guide wheel are arranged on the vertical traction module to realize the restraint guiding of the entering and the leading-out of the insulating rope.

4. The manual threading device for the copper wire and insulating rope of the motor according to claim 1, characterized in that: the horizontal traction module comprises a fixed frame, an inclined supporting rod is arranged on a horizontal rod on the fixed frame, a tension spring is arranged at the tail end of the inclined supporting rod to realize traction of the traction rod, the traction rod is hinged on the horizontal rod, and an upper guide wheel is arranged at the tail end of the traction rod; the lower part of the upper guide wheel is provided with a lower guide wheel at the tail end of the horizontal rod.