CN216590581U - Closed pipeline cleaning machine - Google Patents

Closed pipeline cleaning machine Download PDF

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Publication number
CN216590581U
CN216590581U CN202122087669.7U CN202122087669U CN216590581U CN 216590581 U CN216590581 U CN 216590581U CN 202122087669 U CN202122087669 U CN 202122087669U CN 216590581 U CN216590581 U CN 216590581U
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module
pipeline
wheel arm
cleaning machine
ozone
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CN202122087669.7U
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欧阳帆
陈信宏
陈逸群
王炳琛
刘子霖
陈里昱
罗有良
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Shenzhen Institute of Information Technology
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Shenzhen Institute of Information Technology
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Abstract

The utility model discloses a closed pipeline cleaning machine, which comprises an ozone preparation module, an ozone spraying module, a pipeline crawling module, a pipe wall cleaning module, an illumination module, a lens module and a camera module, wherein the ozone preparation module is connected with the ozone spraying module; the pipe wall cleaning module comprises a brush head or a cutter head; the pipeline crawling modules are arranged at two ends of the closed pipeline cleaning machine; the closed pipeline cleaning machine moves in the pipeline through the pipeline crawling module; the pipe wall cleaning module is used for cleaning the interior of the pipeline; the ozone preparation module is used for preparing ozone; the ozone spraying module is used for spraying ozone generated by the ozone preparation module; the lighting module and the lens module are used for providing lighting for the interior of the pipeline; the camera module is detachably arranged at one end of the closed pipeline cleaning machine. The utility model has the advantages of flexible use, small structure, good disinfection and sterilization effect and the like which are not possessed by the existing products.

Description

Closed pipeline cleaning machine
Technical Field
The utility model relates to the field of water supply pipeline cleaning and supply pipeline robots, in particular to a closed pipeline cleaning machine.
Background
With the rapid development of economy and the promotion of urbanization construction, water supply pipelines are used as important components of urban infrastructure, the cleaning of the water supply pipelines is more and more important, the standardization and the branding are gradually developed to the present day, but the industry and the admission threshold are limited to enable the water supply pipelines to become projects which can not be operated simply by common people, the cleaning mode of the water supply pipelines at the low end is gradually quitted from the market, the vicious competition of the same industry is gradually relieved, and therefore, the development of the water supply pipeline cleaning technology towards the high-end and innovative directions is a necessary way of the industry.
Traditional cleaning method consumes a large amount of manpower and financial resources, and the cleaning process is loaded down with trivial details and the effect is unsatisfactory, and the device to water supply pipe clearance is also unusual on the market, and current water supply pipe clearance robot and water supply pipe cleaning device can not realize the clearance of many diameters pipeline, and equipment is heavy, and the structure is complicated, and the maintenance cost is higher etc..
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides a closed pipeline cleaning machine, which has the advantages of efficiently cleaning pipelines and sterilizing.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
a closed pipeline cleaning machine comprises an ozone preparation module, an ozone spraying module, a pipeline crawling module, a pipe wall cleaning module, an illumination module, a lens module and a camera module; the pipe wall cleaning module comprises a brush head or a cutter head; the pipeline crawling modules are arranged at two ends of the closed pipeline cleaning machine; the closed pipeline cleaning machine moves in the pipeline through the pipeline crawling module; the pipe wall cleaning module is used for cleaning the interior of the pipeline; the ozone preparation module is used for preparing ozone; the ozone spraying module is used for spraying ozone generated by the ozone preparation module; the lighting module and the lens module are used for providing lighting for the interior of the pipeline; the camera module is detachably arranged at one end of the closed pipeline cleaning machine.
In the above structure, the ozone preparation module comprises a water storage barrel, an electrode plate and an electrode plate bracket; the water storage barrel is a cylinder; the electrode plate bracket and the electrode plate are arranged in the water storage barrel; the electrode plate bracket is provided with a plurality of electrode plates.
In the above structure, the ozone spraying module comprises a liquid pump, a spray rod and a spray head; the liquid pump is fixed at the bottom inside the water storage barrel; the spray rod is arranged at the bottom in the water storage barrel, the outlet of the liquid pump is connected with the liquid inlet of the spray rod, and the liquid outlet of the spray rod is provided with a nozzle.
In the structure, the pipeline crawling module comprises a supporting seat, a movable plate, a wheel arm, a telescopic wheel arm, a connecting arm, wheels and a driving module; the supporting seat is respectively connected to the water storage barrel and the rotating platform; the supporting seat is provided with a rod, the rod is provided with threads, the middle of the movable plate is provided with a threaded hole matched with the rod, and the movable plate is movably connected to the supporting seat; one end of the connecting arm is hinged on the movable plate, and the other end of the connecting arm is hinged on the wheel arm; wheels are arranged at the tail ends of the wheel arm and the telescopic wheel arm; the driving module comprises a direct current motor, a first cylindrical gear and a second cylindrical gear; the direct current motor is arranged on the side surfaces of the wheel arm and the telescopic wheel arm; the first cylindrical gear is arranged at one end of the direct current motor, the first cylindrical gear is meshed with the second cylindrical gear, and the second cylindrical gear is connected with a shaft of the wheel; the telescopic wheel arm in the pipeline crawling module comprises an inner wheel arm with a movable buckle and an outer wheel arm with a notch; the inner wheel arm is arranged inside the outer wheel arm; the movable buckle is clamped at the notch to connect the inner wheel arm and the outer wheel arm; the movable buckle can change the length of the telescopic wheel arm by pressing downwards; the telescopic wheel arm is also provided with a driving motor to drive the telescopic wheel arm to rotate; a stepping motor is further arranged on the supporting seat; the stepping motor can drive the supporting seat to rotate by 200 degrees.
In the structure, the pipe wall cleaning module comprises a rotating platform and a brush head, and the rotating platform is arranged at one end of the water storage barrel; a serrated connecting port is arranged on the rotary platform; the brush head is movably connected with the rotating platform; the one end of brush head is provided with the nut, and when brush head and rotary platform swing joint, through the connector department at the cockscomb structure insert the screw, the screw is connected with the pre-buried nut of one end of brush head in order to fasten the position of brush head.
In the structure, the pipe wall cleaning module comprises a rotating platform and a cutter head, and the rotating platform is arranged at one end of the water storage barrel; a serrated connecting port is arranged on the rotary platform; the cutter head is movably connected with the rotating platform; the one end of tool bit is provided with the nut, and when tool bit and rotary platform swing joint, through the connector department at the cockscomb structure insert the screw, the screw is connected with the position of fastening the tool bit with the pre-buried nut of one end of tool bit.
In the structure, the lighting module and the lens module are arranged at the periphery of the water storage barrel and at the inner side of the brush head/cutter head; the lighting module comprises a lamp strip and a connecting device; the connecting device is arranged on the outer side of the water storage barrel, and the lamp strip is connected to the outer side of the water storage barrel through the connecting device; the lens module comprises a Fresnel lens sheet and a light diffusion plate; the light diffusion plate covers the surface of the lamp strip; the Fresnel lens sheet covers the surface of the light diffusion plate.
In the structure, a steering engine support is arranged on the rotary platform, a steering engine is connected to the steering engine support, and the steering engine drives the rotary platform.
In the above structure, a battery module is fixedly arranged below the support seat; the battery module includes a plurality of lithium batteries.
In the above structure, the camera module includes a camera, and the camera is arranged on the movable plate of the pipeline crawling module; the camera has 2 degrees of freedom including a horizontal degree of freedom and a vertical degree of freedom, wherein the horizontal degree of freedom can be rotated by 36 degrees, and the vertical degree of freedom can be rotated by 180 degrees.
The utility model has the beneficial effects that: the utility model provides a closed pipeline cleaning machine which comprises an ozone preparation module, an ozone spraying module, a pipeline crawling module, a pipe wall cleaning module, a lighting module, a lens module, a camera module and a battery module, wherein the ozone preparation module is connected with the ozone spraying module; the pipe wall cleaning module comprises a hairbrush pipe wall cleaning module and a cutter head pipe wall cleaning module; the problem of pipeline cleaning machine dumb, clean not good effect is solved, can improve the effect of clean pipeline in the use.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the brush head cleaning mode assembly of the present invention;
FIG. 2 is a schematic view of the cleaning mode assembly of the present invention;
FIG. 3 is a cross-sectional view of a reservoir tank of the present invention;
FIG. 4 is a schematic structural view of a rotary platform of the present invention;
fig. 5 is a schematic view of the construction of the wheel arm of the present invention.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. All technical characteristics in the utility model can be interactively combined on the premise of not conflicting with each other.
Example 1
Referring to fig. 1, 3, 4 and 5, a closed duct cleaning machine includes an ozone preparation module, an ozone spraying module, a duct crawling module, a duct wall cleaning module, an illumination module, a lens module and a camera module; the tube wall cleaning module comprises a brush head 006 or a cutter head 018; the pipeline crawling modules are arranged at two ends of the closed pipeline cleaning machine; the closed pipeline cleaning machine moves in the pipeline through the pipeline crawling module; the pipe wall cleaning module is used for cleaning the interior of the pipeline; the ozone preparation module is used for preparing ozone; the ozone spraying module is used for spraying ozone generated by the ozone preparation module; the lighting module and the lens module are used for providing lighting for the interior of the pipeline; the camera module is detachably arranged at one end of the closed pipeline cleaning machine.
The ozone preparation module comprises a water storage barrel 001, an electrode plate 102 and an electrode plate bracket 101; the water storage barrel 001 is a cylinder; the electrode plate bracket 101 and the electrode plate 102 are arranged in the water storage barrel 001; a plurality of electrode plates 102 are arranged on the electrode plate bracket 101; the electrode plate and the water in the water storage tank generate electrolytic reaction to the maximum extent to generate ozone; the ozone production module employs an Electrolytic Oxygen Generator (EOG) to split water molecules into H2、O2And O3In the EOG process, hydrogen will be removed, leaving oxygen and ozone as the only reaction products.
The ozone spraying module comprises a liquid pump 103, a spray rod 004 and a spray head 005; the liquid pump 103 is fixed at the bottom inside the water storage barrel 001; the spray rod 004 is arranged at the bottom in the water storage barrel 001, an outlet 104 of the liquid pump 103 is connected with a liquid inlet of the spray rod 004, and a spray port 005 is arranged on the liquid outlet of the spray rod 004; the liquid pump 103 is used for feeding water absorption and drainage of the robot in a non-full pipe flow pipeline state.
The pipeline crawling modules are arranged at two ends of the closed pipeline cleaning machine; the pipeline crawling module comprises a supporting seat 010, a movable plate 015, a wheel arm 017, a telescopic wheel arm, a connecting arm 016, a wheel 014 and a driving module; the supporting seat 010 is respectively connected to the water storage barrel 001 and the rotating platform 007; a rod is arranged on the supporting seat 010 and provided with a thread, correspondingly, a round hole matched with the thread is formed in the middle of the movable plate 015, and the movable plate 015 is movably connected to the supporting seat 010; one end of the connecting arm 016 is hinged on the movable plate 015, and the other end of the connecting arm 016 is hinged on the wheel arm 017; the tail ends of the wheel arm 017 and the telescopic wheel arm are provided with wheels 014; the driving module comprises a direct current motor 011, a first cylindrical gear 012 and a second cylindrical gear 013; the direct current motor 011 is arranged on the side surfaces of the wheel arm 017 and the telescopic wheel arm; the first cylindrical gear 012 is installed at one end of the dc motor 011, the first cylindrical gear 012 and the second cylindrical gear 013 are meshed with each other, and the second cylindrical gear 013 is connected with the shaft of the wheel 014; the telescopic wheel arm in the pipeline crawling module comprises an inner wheel arm 021 with a movable buckle 024 and an outer wheel arm 020 with a notch 023; the inner wheel arm 021 is arranged inside the outer wheel arm 020; the movable buckle 024 is clamped at the notch 023 to connect the inner wheel arm 021 and the outer wheel arm 020; the movable buckle 024 can change the length of the telescopic wheel arm by pressing downwards, and a driving motor 022 is further arranged on the telescopic wheel arm to drive the telescopic wheel arm to rotate; the supporting seat 010 is also provided with a stepping motor 025; the stepping motor 025 can drive the supporting seat 010 to rotate by 200 degrees.
The pipe wall cleaning module comprises a rotating platform 007 and a brush head 006, wherein the rotating platform 007 is arranged at one end of a water storage barrel 001; a serrated connection port 701 is provided on the rotary platform 007; the brush head 006 is movably connected with the rotating platform 007; one end of the brush head 006 is provided with a nut, and when the brush head 006 is movably connected with the rotating platform 007, the screw 702 is connected with the embedded nut at one end of the brush head 006 by connecting the screw 702 at the serrated connecting port 701, so as to fasten the position of the brush head 006.
The lighting module and the lens module are arranged on the periphery of the water storage barrel 001 and on the inner side of the brush head 006/tool bit 018; the lighting module comprises a light strip 002 and a connecting device 003; the connecting device 003 is arranged on the outer side of the water storage barrel 001, and the lamp strip 002 is connected to the outer side of the water storage barrel 001 through the connecting device 003; the lens module comprises a Fresnel lens sheet and a light diffusion plate; the light diffusion plate covers the surface of the lamp strip; the Fresnel lens sheet covers the surface of the light diffusion plate; the Fresnel lens sheet is a flexible sheet and has a function of condensing a light beam. Because the light of the sealed environment in the tube is dim, the lamp strip is an LED, and the LED wafer is packaged in the transparent epoxy resin, the LED lamp strip is very small in particle size and light, and a large amount of materials and space can be saved in manufacturing and application; the energy consumption is very low; the working voltage of the LED lamp is only 2-3.6V generally, the working current is only 0.02-0.03A, the consumed electricity is not more than 0.1W, and the consumed electric energy is reduced by more than 90% compared with an incandescent lamp with the same luminous efficiency and is reduced by more than 70% compared with an energy-saving lamp.
The rotary platform 007 is provided with a steering engine support 703, the steering engine support 703 is connected with a steering engine 008, and the steering engine 008 drives the rotary platform 007.
A battery module 009 is fixedly arranged below the supporting seat 010; the battery module 009 includes a plurality of lithium batteries. The battery module 009 can be combined by random series-parallel connection of lithium batteries according to the requirements, and can reduce the volume while meeting the requirements.
The camera module comprises a camera 019, and the camera 019 is arranged on the movable plate 015 of the pipeline crawling module; the camera 019 has 2 degrees of freedom including a horizontal degree of freedom and a vertical degree of freedom, in which the horizontal degree of freedom can be rotated by 36 ° and the vertical degree of freedom can be rotated by 180 °; the camera module can convert analog video signals generated by the video acquisition equipment into digital signals, and then store the digital signals in a computer or view images in real time.
Example 2
As shown in fig. 2, the present embodiment is different from embodiment 1 in that the tube wall cleaning module includes a rotating platform 007 and a tool bit 018, and the rotating platform 007 is disposed at one end of a water storage bucket 001; a serrated connecting port 701 is formed in the rotary platform 007; the tool bit 018 is movably connected with the rotating platform 007; one end of the tool bit 018 is provided with a nut, and when the tool bit 018 is movably connected with the rotating platform 007, the screw 702 is connected with the nut embedded at one end of the tool bit 018 to fasten the position of the tool bit 018 by connecting the screw 702 at the serrated connecting port 701.
In the working process of the closed pipeline cleaning machine, the electrode plate 102 in the water storage barrel 001 and water generate electrolytic reaction so as to generate ozone; the liquid pump 103 in the water storage barrel 001 finishes sucking water and spraying gasified disinfection liquid under pressure at the same time; the steering engine drives the rotating platform to drive the brush head/the cutter head to rotate; a direct current motor 011 in the pipeline crawling module drives a first cylindrical gear 012 to rotate, so that a second cylindrical gear 013 is driven to rotate, the second cylindrical gear 013 is connected with a shaft of a wheel 014, and finally the wheel 014 is driven to rotate; the wheels 014 rotate to move the entire machine in the pipe; the lamp strip 002 provides illumination for the machine in the pipeline, the Fresnel lens sheet on the surface of the lamp strip 002 can be bent to adjust the focus of the collected light beam, and the camera module can convert the analog video signal generated by the video acquisition equipment into a digital signal, so that the digital signal can be stored in a computer or the image can be viewed in real time. Scalable wheel arm can adjust the length of scalable wheel arm through adjustment activity buckle 024, and step motor 022 can adjust the angle of supporting seat 010 with the one end lifting of machine, makes the three-way mouth of machine alignment water pipe, then the wheel 014 drive of the other end of machine, and the machine is adjusted the angle in the water pipe after, scalable wheel arm resets.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims (10)

1. A closed conduit cleaning machine, characterized by: the device comprises an ozone preparation module, an ozone spraying module, a pipeline crawling module, a pipe wall cleaning module, an illumination module, a lens module and a camera module; the pipe wall cleaning module comprises a brush head or a cutter head; the pipeline crawling modules are arranged at two ends of the closed pipeline cleaning machine; the closed pipeline cleaning machine moves in the pipeline through the pipeline crawling module; the pipe wall cleaning module is used for cleaning the interior of the pipeline; the ozone preparation module is used for preparing ozone; the ozone spraying module is used for spraying ozone generated by the ozone preparation module; the lighting module and the lens module are used for providing lighting for the interior of the pipeline; the camera module is detachably arranged at one end of the closed pipeline cleaning machine.
2. A closed conduit cleaning machine as claimed in claim 1, wherein: the ozone preparation module comprises a water storage barrel, an electrode plate and an electrode plate bracket; the water storage barrel is a cylinder; the electrode plate bracket and the electrode plate are arranged in the water storage barrel; the electrode plate bracket is provided with a plurality of electrode plates.
3. A closed conduit cleaning machine as claimed in claim 1, wherein: the ozone spraying module comprises a liquid pump, a spray rod and a spray head; the liquid pump is fixed at the bottom inside the water storage barrel; the spray rod is arranged at the bottom in the water storage barrel, the outlet of the liquid pump is connected with the liquid inlet of the spray rod, and the liquid outlet of the spray rod is provided with a nozzle.
4. A closed conduit cleaning machine as claimed in claim 1, wherein: the pipeline crawling module comprises a supporting seat, a movable plate, a wheel arm, a telescopic wheel arm, a connecting arm, wheels and a driving module; the supporting seat is respectively connected to the water storage barrel and the rotating platform; the supporting seat is provided with a rod, the rod is provided with threads, the middle of the movable plate is provided with a threaded hole matched with the rod, and the movable plate is movably connected to the supporting seat; one end of the connecting arm is hinged on the movable plate, and the other end of the connecting arm is hinged on the wheel arm; wheels are arranged at the tail ends of the wheel arm and the telescopic wheel arm; the driving module comprises a direct current motor, a first cylindrical gear and a second cylindrical gear; the direct current motor is arranged on the side surfaces of the wheel arm and the telescopic wheel arm; the first cylindrical gear is arranged at one end of the direct current motor, the first cylindrical gear is meshed with the second cylindrical gear, and the second cylindrical gear is connected with a shaft of the wheel; the telescopic wheel arm in the pipeline crawling module comprises an inner wheel arm with a movable buckle and an outer wheel arm with a notch; the inner wheel arm is arranged in the outer wheel arm; the movable buckle is clamped at the notch to connect the inner wheel arm and the outer wheel arm; the movable buckle can change the length of the telescopic wheel arm by pressing downwards; the telescopic wheel arm is also provided with a driving motor to drive the telescopic wheel arm to rotate; a stepping motor is further arranged on the supporting seat; the stepping motor can drive the supporting seat to rotate by 200 degrees.
5. A closed conduit cleaning machine as claimed in claim 1, wherein: the pipe wall cleaning module comprises a rotating platform and a brush head, and the rotating platform is arranged at one end of the water storage barrel; a serrated connecting port is arranged on the rotary platform; the brush head is movably connected with the rotating platform; the one end of brush head is provided with the nut, and when brush head and rotary platform swing joint, through the connector department at the cockscomb structure insert the screw, the screw is connected with the pre-buried nut of one end of brush head in order to fasten the position of brush head.
6. A closed conduit cleaning machine as claimed in claim 1, wherein: the pipe wall cleaning module comprises a rotating platform and a cutter head, and the rotating platform is arranged at one end of the water storage barrel; a serrated connecting port is arranged on the rotary platform; the cutter head is movably connected with the rotating platform; the one end of tool bit is provided with the nut, and when tool bit and rotary platform swing joint, through the connector department at the cockscomb structure insert the screw, the screw is connected with the position of fastening tool bit with the pre-buried nut of the one end of tool bit.
7. A closed conduit cleaning machine as claimed in claim 5, wherein: the lighting module and the lens module are arranged on the periphery of the water storage barrel and the inner side of the brush head/cutter head; the lighting module comprises a lamp strip and a connecting device; the connecting device is arranged on the outer side of the water storage barrel, and the lamp strip is connected to the outer side of the water storage barrel through the connecting device; the lens module comprises a Fresnel lens sheet and a light diffusion plate; the light diffusion plate covers the surface of the lamp strip; the Fresnel lens sheet covers the surface of the light diffusion plate.
8. A closed conduit cleaning machine as claimed in claim 5, wherein: the rotary platform is provided with a steering engine support, a steering engine is connected to the steering engine support, and the steering engine drives the rotary platform.
9. A closed conduit cleaning machine as claimed in claim 4, wherein: a battery module is fixedly arranged below the supporting seat; the battery module includes a plurality of lithium batteries.
10. A closed conduit cleaning machine as claimed in claim 1, wherein: the camera module comprises a camera, and the camera is arranged on a movable plate of the pipeline crawling module; the camera has 2 degrees of freedom including a horizontal degree of freedom and a vertical degree of freedom, wherein the horizontal degree of freedom can be rotated by 36 degrees, and the vertical degree of freedom can be rotated by 180 degrees.
CN202122087669.7U 2021-08-31 2021-08-31 Closed pipeline cleaning machine Active CN216590581U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122087669.7U CN216590581U (en) 2021-08-31 2021-08-31 Closed pipeline cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122087669.7U CN216590581U (en) 2021-08-31 2021-08-31 Closed pipeline cleaning machine

Publications (1)

Publication Number Publication Date
CN216590581U true CN216590581U (en) 2022-05-24

Family

ID=81637945

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122087669.7U Active CN216590581U (en) 2021-08-31 2021-08-31 Closed pipeline cleaning machine

Country Status (1)

Country Link
CN (1) CN216590581U (en)

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