CN216585276U - Automatic cleaning equipment for nickel cakes of electroplated diamond wires - Google Patents
Automatic cleaning equipment for nickel cakes of electroplated diamond wires Download PDFInfo
- Publication number
- CN216585276U CN216585276U CN202122825601.4U CN202122825601U CN216585276U CN 216585276 U CN216585276 U CN 216585276U CN 202122825601 U CN202122825601 U CN 202122825601U CN 216585276 U CN216585276 U CN 216585276U
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- China
- Prior art keywords
- roller
- guard plate
- nickel
- base
- cleaning
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 88
- 238000004140 cleaning Methods 0.000 title claims abstract description 55
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 44
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 23
- 239000010432 diamond Substances 0.000 title claims abstract description 23
- 238000007599 discharging Methods 0.000 claims description 2
- 238000009827 uniform distribution Methods 0.000 claims 1
- 238000009713 electroplating Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 238000005554 pickling Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000011324 bead Substances 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 229910001453 nickel ion Inorganic materials 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007714 electro crystallization reaction Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 1
- KERTUBUCQCSNJU-UHFFFAOYSA-L nickel(2+);disulfamate Chemical compound [Ni+2].NS([O-])(=O)=O.NS([O-])(=O)=O KERTUBUCQCSNJU-UHFFFAOYSA-L 0.000 description 1
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 1
- 238000006479 redox reaction Methods 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
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Abstract
The utility model belongs to the technical field of electroplating diamond wires, and particularly discloses an automatic cleaning device for nickel cakes of electroplating diamond wires, which comprises a roller, wherein a plurality of seepage holes for seepage cleaning solution are uniformly distributed on the roller wall along the circumferential direction of the roller, two ends of the roller are respectively rotatably connected with a roller guard plate, a telescopic supporting device capable of vertically lifting is arranged between the roller guard plate and a base, a rectangular box body with an upper opening is arranged below the roller, the box body is used for containing the cleaning solution, the roller can rotate around the central axis of the roller for 360 degrees under the action of a driving mechanism, mechanical friction and collision replaces an ultrasonic vibration tank for cleaning, the using amount of the cleaning solution is reduced, the cleaning cost is reduced, the working efficiency is improved, the roller guard plate can drive the roller to vertically lift relative to the base under the action of the telescopic supporting device, the replacement of different cleaning solutions is convenient, and the cleaning solutions can be quickly drained, on one hand, the nickel cake is quickly separated from the cleaning solution, and on the other hand, the cleaning solution can be repeatedly utilized, so that the using amount of the cleaning solution is reduced.
Description
Technical Field
The utility model belongs to the technical field of electroplated diamond wires, and particularly discloses automatic cleaning equipment for a nickel cake of an electroplated diamond wire.
Background
The electroplated diamond wire is mainly a cutting tool which is made by firmly fixing diamond grinding materials with high hardness and high wear resistance on a steel wire substrate through the electro-crystallization effect of electroplated metal by adopting metal nickel as a bonding agent so that the steel wire has diamond micro saw teeth.
At present, most electroplating processes in the market adopt nickel sulfamate or nickel sulfate solution as basic composite plating solution, oxidation-reduction reaction can occur in the plating solution in the electroplating process, nickel ions are deposited and separated out at a cathode diamond wire under the action of an electric field to form a plating layer, meanwhile, nickel cakes or nickel beads of an anode plate lose electrons and become nickel ions, the content of the nickel ions in the plating solution is supplemented, after a period of electroplating reaction, the nickel cakes or the nickel beads become lighter due to reduction of electrolysis, and the content of impurities becomes higher, if the used nickel beads need to be reused, the impurities of the residual nickel beads need to be washed off and can be used only after being cleaned, the existing cleaning procedures are generally acid washing, ultrasonic wave washing and pure water washing, but the existing cleaning process has the following defects: all the procedures are manually operated, the efficiency is extremely low, the pickling procedure adopts a soaking method, the nickel cake reacts with acid, the consumption of the nickel cake is high, and the ultrasonic cleaning procedure consumes much water and electricity.
Disclosure of Invention
In order to solve the problems in the background art, the utility model discloses automatic cleaning equipment for a nickel cake of an electroplated diamond wire, which comprises a roller, wherein the roller can rotate and lift, and mechanical friction and collision are used for replacing ultrasonic vibration tank cleaning, so that the using amount of cleaning liquid is reduced, and the working efficiency is improved.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides an electroplating diamond wire nickel cake self-cleaning equipment, including the roller, the roller is the cavity tubular structure of level setting, both ends at the roller are provided with the opening for feeding or ejection of compact respectively, it has a plurality of to be used for oozing the good hole of leading of solution to the good hole of leading of solution along its circumference equipartition on the roller wall, the both ends of roller rotate with the roller backplate respectively and are connected, under actuating mechanism's effect, the roller can be 360 degrees rotations around its central axis, the roller backplate sets up directly over the base, roller backplate and base swing joint, be provided with the flexible strutting arrangement that can the vertical lift between roller backplate and base, under flexible strutting arrangement's effect, the roller backplate can drive the relative base vertical lift of roller, place top open-ended rectangle box in the below of roller, the box is used for holding solution for the washing.
Furthermore, flexible strutting arrangement is the lift cylinder, and the roller backplate is T shape structure, and the base is the shape of falling T structure, is provided with the lift cylinder respectively between the roller backplate and the shaft shoulder that corresponds the base, and under the effect of lift cylinder, the roller backplate can drive the relative base vertical lift of roller.
Further, be provided with the guide way that coincide with roller backplate middle part and set up in the middle part of base, the guide way extends along vertical direction, and the roller backplate can drive the roller along guide way vertical lift.
Furthermore, connecting plates are arranged on two sides of the roller respectively and extend horizontally along the axial direction of the roller, two ends of each connecting plate are connected with the roller guard plates at two ends respectively, and the connecting plates and the roller guard plates are integrally formed.
Further, be provided with the spiral riser that extends along roller axial spiral in the roller, the one end of spiral riser is connected with the discharge gate of roller, and the other end of spiral riser extends to the roller middle part.
Furthermore, a groove extending along the width direction of the box body is arranged at the bottom of the box body.
Further, a splash cover is arranged on the periphery above the roller.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model discloses automatic cleaning equipment for nickel cakes of electroplated diamond wires, which comprises a roller, wherein a plurality of seepage holes for seepage cleaning solution are uniformly distributed on the wall of the roller along the circumferential direction of the roller, the roller is used for containing nickel cakes to be cleaned, two ends of the roller are respectively and rotatably connected with a roller guard plate, the roller can rotate 360 degrees around the central axis of the roller under the action of a driving mechanism, mechanical friction and collision replace ultrasonic vibration tank cleaning, the using amount of cleaning solution is reduced, the cleaning cost is reduced, the working efficiency is improved, the roller guard plate can drive the roller to vertically lift relative to a base under the action of a telescopic supporting device, the replacement of different cleaning solutions is facilitated, the cleaning solutions can be quickly drained, on one hand, the nickel cakes and the cleaning solutions are quickly separated, on the other hand, the cleaning solutions can be recycled, and the using amount of the cleaning solutions is reduced.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
in the above figures: 1-a roller; 2-seeping and draining holes; 3-connecting the plates; 4-roller guard board; 5-a guide groove; 6-a base; 7-a box body; 8-a groove; 9-a motor; 10-a transmission belt; 11-spiral vertical plate.
Detailed Description
In order to better understand the present invention, the following examples are further provided to illustrate the present invention, but the present invention is not limited to the following examples.
The utility model discloses an automatic cleaning device for electroplated diamond wire nickel cakes, which is elaborated by combining an attached drawing 1 and an attached drawing 2, and comprises a roller 1, wherein the roller 1 is a horizontally arranged hollow cylindrical structure, openings for feeding or discharging are respectively arranged at two ends of the roller 1, when the nickel cakes are cleaned, the nickel cakes are fed or discharged through the openings at the two ends of the roller 1, a plurality of seepage holes 2 for seepage cleaning solution are uniformly distributed on the wall of the roller 1 along the circumferential direction, the roller 1 is made of a titanium plate with the thickness of 10mm, the length is 1 m, the diameter is 0.6 m, the whole roller is provided with the seepage holes 2 with the aperture of 3mm, cleaning solution can easily enter the roller 1 through the seepage holes 2 and fully immerse into the nickel cakes, two spiral vertical plates with the height of 10cm are welded on the inner wall of the roller, the length is 0.5 m, two ends of the protective plate 1 are respectively rotatably connected with a roller protective plate 4, one end of the roller 1 is in transmission connection with a motor 9 arranged on the roller 4 through a transmission belt 10, the motor 9 is controlled by a frequency converter, the rotating speed and the steering can be controlled, the roller 1 can rotate around the central axis of the roller by 360 degrees under the action of the motor 9, the roller guard plate 4 is arranged right above the base 6, the roller guard plate 4 is movably connected with the base 6, a telescopic supporting device capable of vertically lifting is arranged between the roller guard plate 4 and the base 6, under the action of the telescopic supporting device, the roller guard plate 4 can drive the roller 1 to vertically lift relative to the base 6, a rectangular box body 7 with an upper opening is arranged below the roller 1, the box body 7 is used for containing cleaning solution, the roller 1 can rotate, the roller 1 rotates to drive nickel cakes to mutually collide, the ultrasonic cleaning effect can be replaced, the concentration of pickling solution can be reduced, the use amount of acid and pure water can be reduced, the automatic control is adopted, the operation is convenient, the cleaning time is greatly reduced, and the manual efficiency is improved, it should be noted here that, it is preferable to provide the bottom of the box 7 with a groove 8 extending along the width direction of the box 7, because when the nickel cake on the electroplated diamond wire is cleaned, it needs to be acid-washed and pure water-washed, and the box 7 holding different cleaning solutions needs to be replaced, and a conveyor belt is provided in the groove 8 or the box 7 holding acid solution and pure water can be conveniently transferred by a forklift, so that water is saved, and the work efficiency is improved.
As an optional design, the preferable telescopic supporting device is a lifting cylinder, the roller protecting plate 4 is of a T-shaped structure, the base 6 is of an inverted T-shaped structure, the roller protecting plate 4 and the base 6 are made of stainless steel plates, the thickness of the base 6 is twice that of the roller protecting plate 4, a mounting opening which is concavely arranged is arranged in the center of the top of the roller protecting plate 4, a plurality of guide bearings are arranged at intervals at the mounting opening, the roller 1 is rotatably connected with the roller protecting plate 4 through the guide bearings, a guide groove 5 which is matched with the middle of the roller protecting plate 4 is arranged in the middle of the base 6, the lifting cylinders are respectively arranged between the roller protecting plate 4 and a shaft shoulder corresponding to the base 6, the roller protecting plate 4 can drive the roller 1 to vertically lift relative to the base 6 along the guide groove 5 under the action of the lifting cylinders, when the nickel cake is cleaned, the roller 1 descends, the cleaning liquid enters the roller, the nickel cake in the roller 1 is soaked in the cleaning liquid, when the nickel cake cleaning is finished, the roller 1 is lifted, the cleaning liquid flows out of the roller, the nickel cake in the roller 1 is separated from the cleaning liquid, the roller 1 rotates at a low speed, the cleaning liquid carried by the nickel cake in the roller 1 is thoroughly leached, the cleaning liquid is saved, and water is saved.
As an optional design, connecting plates 3 are preferably arranged on two sides of the roller 1 respectively, the connecting plates 3 extend horizontally along the axial direction of the roller 1, two ends of each connecting plate 3 are connected with roller guard plates 4 at two ends respectively, the connecting plates 3 and the roller guard plates 4 are integrally formed, and the connecting plates 3 are arranged to improve the overall strength of the automatic cleaning equipment for the electroplated diamond wire nickel cakes.
As optional design, preferably be provided with in roller 1 along the spiral riser 11 that roller 1 axial spiral extends, the one end of spiral riser 11 is connected with roller 1's discharge gate, and the other end of spiral riser 11 extends to roller 1 middle part, and during roller 1 corotation, the nickel cake is rotatory along with roller 1 in the roller 1, and the striking of rubbing each other, when roller 1 reverses, the nickel cake makes things convenient for the ejection of compact along spiral riser 11 roll-off roller 1, improves work efficiency.
As an alternative design, a splash cover is preferably arranged on the upper periphery of the roller 1.
The working process of the utility model is as follows:
firstly, prepared pickling solution is pre-filled in a water tank 7, nickel cakes to be cleaned are poured into a roller 1 manually, a pickling key is started, a lifting cylinder is started to drive the roller 1 to descend, when a roller protective plate 4 descends to the bottom of a guide groove 5, a motor 9 is started, the roller 1 rotates clockwise at the moment, the nickel cakes rub and collide with each other in the pickling solution, a timer starts to time, when the time is up, the motor 9 stops, the roller 1 stops rotating, the lifting cylinder drives the roller 1 to ascend, when the cylinder ascends to the maximum, the time is counted for one minute, after acid liquor is drained from the roller 1, a PLC triggers a pickling completion alarm signal, a pickling water tank is pulled out through a forklift or a conveying belt, a pure water tank is switched, a washing key is started, the process is similar to pickling, only the rotating speed and the cleaning time of the motor 9 are different, the washing is finished, and when the lifting cylinder ascends to the maximum, one minute is timed, then the motor 9 is started to rotate reversely, the nickel cake can slide out of the roller along the spiral vertical plate 11 when the motor 9 rotates reversely, the cleaning of the nickel cake is completed, the acid and the pure water in the water tank can be used repeatedly, and the cost is saved.
The above description is only an application embodiment of the present invention, but the scope of the present invention is not limited thereto, and the scope of the present invention should not be limited by the description, and any equivalent changes made according to the technical solution of the present invention should be covered within the scope of the present invention.
Claims (7)
1. An automatic cleaning equipment for nickel cakes of electroplated diamond wires is characterized in that: the roller is a hollow tubular structure horizontally arranged, openings for feeding or discharging are respectively arranged at two ends of the roller, a plurality of seepage holes for seepage cleaning solution are formed in the roller wall along the circumferential uniform distribution of the roller wall, two ends of the roller are respectively connected with the roller guard plate in a rotating mode, the roller can rotate around 360 degrees of the central axis of the roller under the action of a driving mechanism, the roller guard plate is arranged right above a base, the roller guard plate is movably connected with the base, a telescopic supporting device capable of vertically lifting is arranged between the roller guard plate and the base, the roller guard plate can drive the roller to vertically lift relative to the base under the action of the telescopic supporting device, a rectangular box body with an opening in the upper portion is placed below the roller, and the box body is used for containing the cleaning solution.
2. The automatic cleaning equipment for the nickel cake of the electroplated diamond wire as claimed in claim 1, which is characterized in that: the telescopic supporting device is a lifting cylinder, the roller guard plate is of a T-shaped structure, the base is of an inverted T-shaped structure, the lifting cylinders are arranged between the roller guard plate and the shaft shoulders corresponding to the base respectively, and the roller guard plate can drive the roller to vertically lift relative to the base under the action of the lifting cylinders.
3. The automatic cleaning equipment for the nickel cake of the electroplated diamond wire as claimed in claim 1 or 2, which is characterized in that: the middle part of the base is provided with a guide groove matched with the middle part of the roller guard plate, the guide groove extends along the vertical direction, and the roller guard plate can drive the roller to vertically lift along the guide groove.
4. The automatic cleaning equipment for the nickel cake of the electroplated diamond wire as claimed in claim 3, which is characterized in that: the two sides of the roller are respectively provided with a connecting plate, the connecting plates horizontally extend along the axial direction of the roller, the two ends of each connecting plate are respectively connected with the roller guard plates at the two ends, and the connecting plates and the roller guard plates are integrally formed.
5. The automatic cleaning equipment for the nickel cake of the electroplated diamond wire as claimed in claim 3, which is characterized in that: be provided with the spiral riser that extends along roller axial spiral in the roller, the one end of spiral riser is connected with the discharge gate of roller, and the other end of spiral riser extends to the roller middle part.
6. The automatic cleaning equipment for the nickel cake of the electroplated diamond wire as claimed in claim 3, which is characterized in that: the bottom of the box body is provided with a groove extending along the width direction of the box body.
7. The automatic cleaning equipment for the nickel cake of the electroplated diamond wire as claimed in claim 3, which is characterized in that: a splash-proof cover is arranged at the periphery above the roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122825601.4U CN216585276U (en) | 2021-11-18 | 2021-11-18 | Automatic cleaning equipment for nickel cakes of electroplated diamond wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122825601.4U CN216585276U (en) | 2021-11-18 | 2021-11-18 | Automatic cleaning equipment for nickel cakes of electroplated diamond wires |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216585276U true CN216585276U (en) | 2022-05-24 |
Family
ID=81647364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122825601.4U Active CN216585276U (en) | 2021-11-18 | 2021-11-18 | Automatic cleaning equipment for nickel cakes of electroplated diamond wires |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216585276U (en) |
-
2021
- 2021-11-18 CN CN202122825601.4U patent/CN216585276U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An automatic cleaning equipment for nickel cake on electroplating diamond wire Granted publication date: 20220524 Pledgee: Funing County sub branch of China Postal Savings Bank Co.,Ltd. Pledgor: Yancheng Jiwa New Material Technology Co.,Ltd. Registration number: Y2024980014226 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |