CN216584208U - Impregnated activated carbon production system - Google Patents
Impregnated activated carbon production system Download PDFInfo
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- CN216584208U CN216584208U CN202122477567.6U CN202122477567U CN216584208U CN 216584208 U CN216584208 U CN 216584208U CN 202122477567 U CN202122477567 U CN 202122477567U CN 216584208 U CN216584208 U CN 216584208U
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Abstract
The impregnated activated carbon production system comprises an activated carbon treatment production line, a solution preparation production line and a packaging production line, wherein the activated carbon treatment production line comprises a base carbon feeding device, a drying device, an impregnating device and a calcining device, the solution preparation production line comprises an ammonia water feeding device, a deionized water feeding device and a reaction kettle, the packaging production line comprises a vibrating screen device and a packaging device, the feeding end of the vibrating screen device is connected with the discharging end of the calcining device through a feeding mechanism, and the discharging end of the vibrating screen device is connected with the feeding ends of a plurality of packaging devices through feeding mechanisms. Change artifical material loading and base carbon transportation into full automatic feeding in with traditional active carbon processing step, prevent that the material from exposing in the atmosphere for a long time, improved production efficiency, its structural design is reasonable.
Description
Technical Field
The utility model relates to the technical field of activated carbon preparation, in particular to a production system for impregnated activated carbon.
Background
The impregnated activated carbon is prepared by selecting coal granular activated carbon with high adsorption performance as a raw material, impregnating the raw material by alkaline solutions such as potassium hydroxide, sodium hydroxide and the like, and then performing cremation drying refining at the temperature of 130-;
the storage management level of the current domestic impregnated activated carbon production line is lower and mainly counted by manual statistics. When the production line needs the material, the workman gets the material from last level warehouse, and the delivery is kept in to the district of prepareeing material of production line, and the purpose of solution preparation is the chemical reagent solution that prepares ion concentration is suitable, and chemical reagent stirs the mixture through artifical reinforced and the reinforced mode of screw rod in reation kettle, and it is up to standard to carry out chemical reagent solution and stores, and the effect of flooding makes active carbon particle and the chemical reagent solution that prepares carry out intensive mixing absorption. The chemical reagent solution is used for metering the adding amount of the chemical reagent through the liquid level; the impregnator adopts a double-cone dryer, the inlet of the impregnator is aligned to the feed opening of the active carbon, and the active carbon particles are added. And then starting a double-cone mixer to fully mix and adsorb the activated carbon particles and the chemical reagent solution, wherein the boiling drying mainly has the effect of drying the fully mixed and adsorbed activated carbon particles to form impregnated activated carbon particles. The boiling drying adopts manual butt joint of the feed inlet, flows into a boiling dryer by utilizing the height difference, and dries the impregnated activated carbon particles by conveying hot air. After the drying is finished, the materials are pulled out manually for discharging, and the screening and packaging mainly comprise screening and packaging. The screening mainly functions to screen out the impregnated activated carbon with qualified grain diameter and eliminate the products with unqualified grain diameter. The packing is at first weighed, then adopts handheld line sewing machine to seal, and the constant temperature mainly adopts the thermostated container to carry out the constant temperature with flooding active carbon particle and stews to reinforcing flooding active carbon's stability, the material that packs through the mode of artifical stack carries out the stack. In the current production line of impregnated activated carbon, the material exists and directly exposes in the atmosphere in the transportation process, produces dust and sharp smell for the worker's room environment is relatively poor.
In conclusion, it can be seen that the existing production line for impregnated activated carbon falls behind in technology, mainly reflected in aspects of low automation level, high labor intensity of workers and the like, and therefore, the production system for impregnated activated carbon with high automation level is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a high-automation-level impregnated activated carbon production system aiming at the defects of the prior art.
The technical problem to be solved by the utility model is realized by the following technical proposal, comprising an active carbon processing production line, a solution preparation production line and a packaging production line,
the activated carbon treatment production line comprises a carbon treatment device,
the device comprises base carbon feeding equipment, drying equipment, impregnating equipment and calcining equipment, wherein a discharge end of the base carbon feeding equipment is connected with a feed end of the drying equipment through a feeding mechanism, a discharge end of the drying equipment is connected with a feed end of the impregnating equipment through the feeding mechanism, and a discharge end of the impregnating equipment is connected with a feed end of the calcining equipment;
the solution preparation production line comprises a solution preparation device,
the ammonia water soaking device comprises ammonia water feeding equipment, deionized water feeding equipment and a reaction kettle, wherein a discharge end of the ammonia water feeding equipment is connected with a feed end of the reaction kettle through a feeding mechanism, a discharge end of the deionized water feeding equipment is connected with a feed end of the reaction kettle through a feeding mechanism, and a discharge end of the reaction kettle is connected with a feed end of the soaking equipment through a feeding mechanism;
the packaging production line comprises a packaging machine and a packaging machine,
the feeding end of the vibrating screen equipment is connected with the discharging end of the calcining equipment through a feeding mechanism, and the discharging end of the vibrating screen equipment is connected with the feeding ends of the packaging equipment through the feeding mechanism.
The technical problem to be solved by the utility model can also be solved by adopting the following technical scheme that the production system for the impregnated activated carbon comprises an AGV trolley for bearing the base carbon, a feeding robot for receiving the base carbon on the AGV trolley, an automatic unpacking machine for unpacking the base carbon on the feeding robot and a vacuum feeding machine for feeding the base carbon supplied by the automatic unpacking machine, wherein the outlet end of the vacuum feeding machine is connected with the feeding end of the drying equipment through the feeding mechanism.
The technical problem to be solved by the utility model can also be realized by the following technical scheme that a feeding mechanism for secondary calcination is arranged between the discharge end of the calcination equipment and the feed end of the impregnation equipment.
The technical problem to be solved by the utility model can also be realized by the following technical scheme that the drying equipment is a base carbon dryer.
The technical problem to be solved by the utility model can also be realized by the following technical scheme that the impregnation equipment is an impregnator.
The technical problem to be solved by the utility model can also be realized by the following technical scheme that the calcining equipment is a calcining furnace.
The technical problem to be solved by the utility model can also be solved by adopting the following technical scheme that the production system for the impregnated activated carbon comprises an ammonia water tank and an ammonia water metering tank, wherein the feeding end of the ammonia water metering tank is connected with the discharging end of the ammonia water tank through a pipe, and the discharging end of the ammonia water metering tank is connected with the feeding end of the reaction kettle through a feeding mechanism.
The technical problem to be solved by the utility model can also be solved by adopting the following technical scheme that the production system for the impregnated activated carbon comprises a deionized water maker, a deionized water storage tank with a feeding end connected with a discharging end pipe of the deionized water maker and a deionized water metering tank with a feeding end connected with a discharging end pipe of the deionized water storage tank, wherein the discharging end of the deionized water metering tank is connected with the feeding end of the reaction kettle through a feeding mechanism.
The technical problem to be solved by the utility model can also be realized by the following technical scheme that the feeding mechanism is a pipe chain type conveyor in the production system for the impregnated activated carbon.
The technical problem to be solved by the utility model can also be solved by adopting the following technical scheme that the production system for the impregnated activated carbon is characterized in that the vibrating screen device is a vibrating screen machine, the packaging device is a packaging machine, and the production system further comprises a dust remover for removing dust generated during the use of the vibrating screen machine and the packaging machine.
Compared with the prior art, the utility model has the beneficial technical effects that: change artifical material loading and base carbon transportation process into full automatic feeding in with traditional active carbon processing step, prevent that the material from exposing for a long time in the atmosphere, improved production efficiency, its structural design is reasonable.
Drawings
FIG. 1 is a schematic view of the production process of the present invention.
Detailed Description
The embodiments of the present invention will be further described with reference to the accompanying drawings so as to facilitate the further understanding of the present invention by those skilled in the art, and do not limit the right thereto.
Example 1, referring to fig. 1, an impregnated activated carbon production system, comprising an activated carbon treatment line, a solution preparation line and a packaging line,
the activated carbon treatment production line comprises a carbon treatment device,
the device comprises base carbon feeding equipment, drying equipment, impregnating equipment and calcining equipment, wherein a discharge end of the base carbon feeding equipment is connected with a feed end of the drying equipment through a feeding mechanism, a discharge end of the drying equipment is connected with a feed end of the impregnating equipment through the feeding mechanism, a discharge end of the impregnating equipment is connected with a feed end of the calcining equipment, and the base carbon is active carbon;
the solution preparation production line comprises a solution preparation device,
the ammonia water soaking device comprises ammonia water feeding equipment, deionized water feeding equipment and a reaction kettle, wherein a discharge end of the ammonia water feeding equipment is connected with a feed end of the reaction kettle through a feeding mechanism, a discharge end of the deionized water feeding equipment is connected with a feed end of the reaction kettle through a feeding mechanism, and a discharge end of the reaction kettle is connected with a feed end of the soaking equipment through a feeding mechanism;
the packaging production line comprises a packaging machine and a packaging machine,
the feeding end of the vibrating screen equipment is connected with the discharging end of the calcining equipment through a feeding mechanism, and the discharging end of the vibrating screen equipment is connected with the feeding ends of the packaging equipment through the feeding mechanism.
Embodiment 2, embodiment 1 an impregnated activated carbon production system, base charcoal charging equipment including be used for bearing the AGV dolly of base charcoal, be used for receiving the loading robot of the base charcoal on the AGV dolly, to the automatic bale breaker that the base charcoal on the loading robot carries out the bale breaking use and to the vacuum feeding machine that the base charcoal that automatic bale breaker supplied with carries out the material loading, the exit end of vacuum feeding machine pass through feeding mechanism is connected with drying equipment's feed end.
In embodiment 2, the AGV dolly, material loading robot and vacuum feeding machine are prior art, can set up the AGV dolly by oneself according to the user demand, material loading robot's orbit and application method, the AGV dolly is only passed through to this place, material loading robot's cooperative work carries out the material loading to vacuum feeding machine, through the AGV dolly, material loading robot carries out the material and transports and also belongs to prior art so no longer give unnecessary details about the AGV dolly here, material loading robot model structure and application method are injectd, material on specific accessible driving hoist to the AGV dolly promotes and moves to in the vacuum feeding machine, and carry the material to drying equipment in by vacuum feeding machine.
In the production system of impregnated activated carbon described in embodiment 3 or 2, a feeding mechanism for secondary calcination is provided between the discharge end of the calcination device and the feed end of the impregnation device.
In example 3, the feeding mechanism between the discharging end of the calcining device and the feeding end of the impregnating device can be controlled and driven by an external power supply, so that the secondary calcining operation can be performed.
Embodiment 4, an impregnated activated carbon production system as described in embodiment 1, wherein the drying apparatus is a base carbon dryer.
In embodiment 4, the setting of the base carbon dryer is used for drying the moisture in the base carbon, and the drying temperature is set according to the production process, so the temperature limitation related to the drying temperature of the base carbon dryer is not repeated here.
Example 5, an impregnated activated carbon production system as described in example 1, wherein the impregnation apparatus is an impregnator.
Example 6, an impregnated activated carbon production system as described in example 1, wherein the calcining apparatus is a calciner.
Embodiment 7, embodiment 1 an impregnated activated carbon production system, aqueous ammonia charging equipment include aqueous ammonia jar and feed end and aqueous ammonia jar discharge end union coupling's aqueous ammonia metering tank, the discharge end of aqueous ammonia metering tank pass through feeding mechanism and be connected with reation kettle's feed end.
Embodiment 8, a production system for impregnated activated carbon described in embodiment 7, deionized water charging equipment include deionized water making machine, deionized water storage tank that the feed end is connected with deionized water making machine discharge end union coupling and the deionized water metering tank that the feed end is connected with deionized water storage tank discharge end union coupling, the discharge end of deionized water metering tank pass through feeding mechanism and be connected with the feed end of reation kettle.
In embodiment 8, the deionization machine is a deionization machine in the prior art, which can be selected by the prior art according to the use requirement.
An impregnated activated carbon production system as described in example 9, any of examples 1-8, wherein said feed mechanism is a tube chain conveyor.
Embodiment 10, embodiment 9 a dipping activated carbon production system, the sieving equipment that shakes be the sieving machine, the equipment for packing be packagine machine, still include the dust shaker that produces during sieving machine and packagine machine use and clear away the raise dust, the dust shaker is prior art can select by oneself according to the user demand.
In example 10, the sieving machine is the prior art, and the sieve material specification of the sieving machine can be selected according to the use requirement.
The treatment process of the impregnated activated carbon production system is roughly as follows:
firstly, preparing materials: the production line can be provided with two raw material warehouses which are respectively used for an active carbon warehouse and a chemical reagent warehouse, chemical reagents and active carbon can be conveyed to corresponding stations by an AGV trolley, materials can be hoisted to an automatic bale breaker through a crane hoist, and the materials are disassembled and assembled by the automatic bale breaker, so that the chemical reagent materials and the active carbon are placed in the chemical reagent warehouse;
at the same time, the solution preparation is carried out: pumping ammonia water from an ammonia water tank into an ammonia water metering tank, conveying deionized water in a deionized water manufacturing machine into a reaction kettle, pumping the ammonia water in the ammonia water metering tank into the reaction kettle and mixing the ammonia water with the deionized water to finish the preparation of a solution, wherein in the preparation process, chemicals such as an emulsifier and the like can be added into the reaction kettle according to the use requirement;
the activated carbon is conveyed into the base carbon dryer through the pipe chain conveyor to be dried, the dried activated carbon is conveyed into the impregnator through the pipe chain conveyor, the prepared solution is added into the impregnator to be impregnated, the impregnated material is calcined, the calcined activated carbon is screened through the vibrating screen machine, the screened particle size is selected according to the use requirement, the screened activated carbon is packaged through the packaging machine, the qualified material and the unqualified material are packaged respectively, the constant temperature part is additionally arranged according to the use requirement after the packaging, the packaged finished product is conveyed into the constant temperature box through the AGV trolley, the constant temperature can be set to be 60 ℃, the constant temperature is kept for 48 hours, the whole processing process can be controlled through an external controller such as a plc controller, and the structural design is reasonable.
Claims (10)
1. An impregnated activated carbon production system, which is characterized in that: comprises an active carbon treatment production line, a solution preparation production line and a packaging production line,
the activated carbon treatment production line comprises a carbon treatment device,
the device comprises base carbon feeding equipment, drying equipment, impregnating equipment and calcining equipment, wherein a discharge end of the base carbon feeding equipment is connected with a feed end of the drying equipment through a feeding mechanism, a discharge end of the drying equipment is connected with a feed end of the impregnating equipment through the feeding mechanism, and a discharge end of the impregnating equipment is connected with a feed end of the calcining equipment;
the solution preparation production line comprises a solution preparation device,
the ammonia water soaking device comprises ammonia water feeding equipment, deionized water feeding equipment and a reaction kettle, wherein a discharge end of the ammonia water feeding equipment is connected with a feed end of the reaction kettle through a feeding mechanism, a discharge end of the deionized water feeding equipment is connected with a feed end of the reaction kettle through a feeding mechanism, and a discharge end of the reaction kettle is connected with a feed end of the soaking equipment through a feeding mechanism;
the packaging production line comprises a packaging machine and a packaging machine,
the feeding end of the vibrating screen equipment is connected with the discharging end of the calcining equipment through a feeding mechanism, and the discharging end of the vibrating screen equipment is connected with the feeding ends of the packaging equipment through the feeding mechanism.
2. An impregnated activated carbon production system according to claim 1, wherein: base carbon charging equipment including the AGV dolly that is used for bearing the weight of base charcoal, be used for receiving the loading robot of the base charcoal on the AGV dolly, carry out the automatic bale breaker that the bale breaking was used and carry out the vacuum material loading machine of material loading to the base charcoal that automatic bale breaker supplied with to the base charcoal on the loading robot, vacuum material loading machine's exit end pass through feeding mechanism is connected with drying equipment's feed end.
3. An impregnated activated carbon production system according to claim 2, wherein: a feeding mechanism for secondary calcination is arranged between the discharge end of the calcination equipment and the feed end of the impregnation equipment.
4. An impregnated activated carbon production system according to claim 1, wherein: the drying equipment is a base carbon dryer.
5. An impregnated activated carbon production system according to claim 1, wherein: the dipping equipment is a dipping machine.
6. An impregnated activated carbon production system according to claim 1, wherein: the calcining equipment is a calcining furnace.
7. An impregnated activated carbon production system according to claim 1, wherein: the ammonia water charging equipment comprises an ammonia water tank and an ammonia water metering tank with a feeding end connected with a discharging end pipe of the ammonia water tank, wherein the discharging end of the ammonia water metering tank is connected with the feeding end of the reaction kettle through a feeding mechanism.
8. An impregnated activated carbon production system according to claim 7, wherein: the deionized water feeding equipment comprises a deionized water making machine, a deionized water storage tank and a deionized water metering tank, wherein the feed end of the deionized water storage tank is connected with the discharge end of the deionized water making machine through a pipe, the feed end of the deionized water metering tank is connected with the discharge end of the deionized water storage tank through a pipe, and the discharge end of the deionized water metering tank is connected with the feed end of the reaction kettle through a feeding mechanism.
9. An impregnated activated carbon production system according to any one of claims 1 to 8, wherein: the feeding mechanism is a pipe chain type conveyor.
10. An impregnated activated carbon production system according to claim 9, wherein: the vibrating and screening device is a vibrating and screening machine, the packaging device is a packaging machine, and the vibrating and screening machine further comprises a dust remover for removing flying dust generated during the use of the vibrating and screening machine and the packaging machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122477567.6U CN216584208U (en) | 2021-10-14 | 2021-10-14 | Impregnated activated carbon production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122477567.6U CN216584208U (en) | 2021-10-14 | 2021-10-14 | Impregnated activated carbon production system |
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| Publication Number | Publication Date |
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| CN216584208U true CN216584208U (en) | 2022-05-24 |
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| CN202122477567.6U Active CN216584208U (en) | 2021-10-14 | 2021-10-14 | Impregnated activated carbon production system |
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