CN216584112U

CN216584112U - Full-automatic filling, capping and nitrogen charging integrated machine

Info

Publication number: CN216584112U
Application number: CN202123416065.9U
Authority: CN
Inventors: 陈强; 谭应衡; 卢岳杰
Original assignee: Foshan Tangong Machinery Co ltd
Current assignee: Foshan Tangong Machinery Co ltd
Priority date: 2021-12-30
Filing date: 2021-12-30
Publication date: 2022-05-24
Anticipated expiration: 2031-12-30

Abstract

The utility model relates to a sauce material production and processing field specifically discloses full-automatic filling spiral cover nitrogen filling all-in-one. A full-automatic filling, cap screwing and nitrogen filling integrated machine comprises a rack, a cap screwing assembly, a filling assembly and a nitrogen filling assembly, wherein the cap screwing assembly, the filling assembly and the nitrogen filling assembly are respectively positioned on the rack; the spiral cover subassembly includes the spiral cover control box, and the filling subassembly includes the filling control box, and the spiral cover control box is connected with the communication of filling control box, and the subassembly that charges nitrogen is including filling nitrogen frame, and it is integrated in frame one side to fill nitrogen frame. Through with spiral cover subassembly, filling subassembly and nitrogen filling subassembly integrated respectively in frame top and one side, realize that same station accomplishes the process of filling nitrogen, filling and spiral cover of sauce material, it is high-efficient quick, sparingly produce and rise originally, improved production efficiency.

Description

Full-automatic filling, capping and nitrogen charging integrated machine

Technical Field

The utility model relates to a sauce material production and processing field, in particular to filling spiral cover nitrogen filling all-in-one.

Background

The sauce is a pasty seasoning prepared by processing beans, wheat flour, fruits, meat, fish and shrimp and the like serving as main raw materials, and common seasoning sauce of Chinese people is divided into sweet flour sauce taking wheat flour as a main raw material and broad bean sauce taking beans as a main raw material, and seasoning such as meat sauce, fish sauce, jam and the like are also developed.

Sauce material will be with glass bottle splendid attire usually when processing, will fill a series of operations such as nitrogen, filling and spiral cover respectively around the splendid attire, and current sauce material production line divides the different regions to carry out going on of every step, and the production line can be longer, and firstly the course of working is slow, can not once only process the position, secondly occupies too much workshop area, causes the waste of space resource.

The technical problem to be solved by the application is as follows: how to carry out the processes of filling, capping and filling nitrogen on sauce at one station.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model aims to provide a full-automatic filling and capping nitrogen-filling integrated machine which is high in automation, good in coordination and high in processing speed.

The utility model discloses the technical scheme who adopts does: a full-automatic filling, cap screwing and nitrogen filling integrated machine comprises a rack, a cap screwing assembly, a filling assembly and a nitrogen filling assembly, wherein the cap screwing assembly, the filling assembly and the nitrogen filling assembly are respectively positioned on the rack;

the spiral cover subassembly includes the spiral cover control box, and the filling subassembly includes the filling control box, and the spiral cover control box is connected with the communication of filling control box, and the subassembly that charges nitrogen is including filling nitrogen frame, and it is integrated in frame one side to fill nitrogen frame.

In some embodiments, the frame top is equipped with the limiting plate that is used for preventing the sauce material bottle from empting, and the limiting plate distributes in the conveyer belt both sides. The limiting plate is connected with the conveying belt in a sliding mode, a sliding rod for enabling the limiting plate to slide back and forth is arranged on one side of the limiting plate, the limiting plate is fixed at the top of the sliding rod through a stud, and when the diameter of the sauce bottle is too large or too small, the limiting plate can move towards the direction close to or far away from the conveying belt, so that the sauce bottle is limited.

In some embodiments, the filling assembly further comprises a filling barrel for conveying external sauce, the filling control box is in control connection with the filling barrel, and a filling opening capable of controlling the filling speed is arranged below the filling barrel. Install the slide that can supply the filling mouth to reciprocate on the filling subassembly to the filling mouth is equipped with the valve that is used for controlling sauce material circulation speed outward, and when filling, the filling mouth stretches into filling bottle bottom, and according to the rising speed adjustment self height of liquid level, guarantees the filling mouth all the time with the liquid level parallel and level, avoids filling the production that leads to the bubble from bottom or top.

In some embodiments, the nitrogen charging assembly further comprises a nitrogen charging pump fixed inside the nitrogen charging frame, and the nitrogen charging pump is communicated with a nitrogen charging pipe used for connecting an external nitrogen tank. The nitrogen filling pump drains nitrogen in the nitrogen tank into the nitrogen filling pipe, and nitrogen filling is carried out before and after filling, wherein the nitrogen filling is carried out before filling in order to discharge air in a filling bottle, and air is likely to leak at the bottle mouth after filling, so that air at the bottle mouth needs to be discharged after filling, wherein the nitrogen filling pump can be connected with other inert gases such as carbon dioxide.

In some embodiments, the nitrogen filling pipe is provided with a nitrogen filling head for filling nitrogen into the sauce material bottle, and a sliding sleeve for controlling the height of the nitrogen filling head is arranged outside the nitrogen filling pipe. The nitrogen filling head can move up and down along the nitrogen filling pipe, a screw or an air cylinder and the like used for fixing the nitrogen filling head are arranged outside the sliding sleeve, the nitrogen filling head can stretch into the bottom of the filling bottle to fill nitrogen before filling, and the nitrogen filling head can move up to the opening of the filling bottle to fill nitrogen in the opening of the filling bottle after filling.

In some embodiments, the cover screwing assembly further comprises a cover screwing head used for controlling the sauce cover to rotate, a cover screwing motor used for driving the cover screwing head to rotate is arranged on the top of the cover screwing head, and the cover screwing control box is in control connection with the cover screwing motor. The cap screwing motor can control the cap screwing head to rotate outside the filling cap, so that the filling cap is fixed at the bottleneck of the filling bottle.

In some embodiments, the cap screwing assembly further comprises a lifting frame which is arranged on the machine frame and is in sliding connection with the cap screwing head, a lifting rod which is in threaded connection with the lifting frame is arranged outside the lifting frame, a lifting motor used for controlling the lifting rod to rotate is arranged at the top end of the lifting rod, and the cap screwing control box is in control connection with the lifting motor. The lifting motor can control the lifting rod to rotate outside the lifting frame, so that the lifting frame moves up and down, and one side of the lifting frame is fixed with the cap screwing head, so that the position of the filling bottle can be adjusted according to the height of the filling bottle.

In some embodiments, the bottom of the cap screwing head is provided with a cap conveying plate for conveying the sauce caps, and one side of the cap conveying plate is provided with a cap conveying cylinder for controlling the movement of the cap conveying plate. The sauce cover is placed on the conveying cover plate, conveyed to the position above the opening of the sauce bottle through the conveying cover cylinder and then reset.

In some embodiments, the filling control box is used for controlling the lifting of the filling opening, the starting and stopping of the valve, the flow rate and the like; the cap screwing control box is used for controlling the starting, stopping and rotating speed of the lifting motor; the starting and stopping of the cap screwing motor, the rotating speed, the starting and stopping of the cap conveying cylinder, the ejection distance and the like.

The beneficial effects of the utility model reside in that: this full-automatic filling spiral cover fills nitrogen all-in-one is through with spiral cover subassembly, filling subassembly and fill nitrogen subassembly respectively integrated in frame top and one side, realizes that same station accomplishes the process of filling nitrogen, filling and spiral cover of sauce material, and is high-efficient quick, sparingly produces and rises originally, has improved production efficiency, and has avoided the production of the in-process substandard product.

Drawings

Fig. 1 is one of the schematic three-dimensional structures of the fully automatic filling, capping and nitrogen-charging integrated machine of the present invention;

fig. 2 is a second schematic view of the three-dimensional structure of the fully automatic filling, capping and nitrogen-charging integrated machine of the present invention;

fig. 3 is the local spatial structure schematic diagram of the filling assembly of the full-automatic filling, capping and nitrogen-filling all-in-one machine of the utility model.

In the figure: 1. a cap screwing assembly; 2. a filling assembly; 3. a nitrogen charging assembly; 4. a frame; 5. a lifting motor; 6. a cover screwing control box; 7. a conveying motor; 8. a limiting plate; 9. filling the barrel; 10. filling a control box; 11. a nitrogen charging head; 12. a nitrogen charging pipe; 13. filling the opening; 14. filling nitrogen into the frame; 15. a conveyor belt; 16. a nitrogen charging pump; 17. a cap screwing motor; 18. screwing the capping head; 19. a lifting rod; 20. conveying the cover plate; 21. a cover conveying cylinder; 22. a lifting frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 2, the present invention provides a technical solution: a full-automatic filling, cap screwing and nitrogen filling integrated machine comprises a rack 4, a cap screwing component 1, a filling component 2 and a nitrogen filling component 3 which are respectively positioned on the rack 4, wherein the rack 4 is provided with a conveying belt 15 for conveying sauce bottles, the running directions of the sauce bottles on the conveying belt 15 are sequentially from the nitrogen filling component 3 to the filling component 2 to the cap screwing component 1, and one side of the conveying belt 15 is provided with a conveying motor 7 for driving the conveying belt 15 to rotate;

spiral cover subassembly 1 includes spiral cover control box 6, and filling subassembly 2 includes filling control box 10, and spiral cover control box 6 is connected with filling control box 10 communication, and nitrogen charging subassembly 3 is including filling nitrogen frame 14, and nitrogen frame 14 is integrated in 4 one sides of frame.

Limiting plates 8 used for preventing sauce bottles from toppling over are arranged above the rack 4, and the limiting plates 8 are distributed on two sides of the conveying belt 15. Limiting plate 8 and conveyer belt 15 sliding connection, limiting plate 8 one side is equipped with the gliding slide bar in front and back that supplies limiting plate 8, and the limiting plate 8 is fixed through the double-screw bolt in slide bar top, and when the diameter of sauce bottle was too big or the undersize, limiting plate 8 can remove towards the direction that is close to conveyer belt 15 or keeps away from conveyer belt 15 to carry on spacingly to the sauce bottle.

The filling assembly 2 further comprises a filling barrel 9 used for conveying external sauce, a filling control box 10 is in control connection with the filling barrel 9, and a filling opening 13 capable of controlling the filling speed is arranged below the filling barrel 9. Install the slide that can supply filling mouth 13 to reciprocate on the filling subassembly 2 to filling mouth 13 is equipped with the valve that is used for controlling sauce material circulation speed outward, when filling, filling mouth 13 stretches into the filling bottle bottom, and according to the rising speed adjustment self height of liquid level, guarantees filling mouth 13 all the time with the liquid level parallel and level, avoids pouring into the production that leads to the bubble from bottom or top.

The nitrogen charging assembly 3 further comprises a nitrogen charging pump 16 fixed inside the nitrogen charging frame 14, and the nitrogen charging pump 16 is communicated with a nitrogen charging pipe 12 used for connecting an external nitrogen tank. The nitrogen filling pump 16 drains the nitrogen in the nitrogen tank into the nitrogen filling pipe 12, and the nitrogen is filled before and after filling, the nitrogen is filled before filling in order to discharge the air inside the filling bottle, and after filling, the air is likely to leak at the bottle mouth, so the air at the bottle mouth needs to be discharged after filling, wherein the nitrogen can be connected to other inert gases such as carbon dioxide and the like outside the nitrogen filling pump 16.

The nitrogen filling pipe 12 is provided with a nitrogen filling head 11 for filling nitrogen into the sauce material bottle, and the nitrogen filling pipe 12 is also provided with a sliding sleeve for controlling the height of the nitrogen filling head 11. The nitrogen filling head 11 can move up and down along the nitrogen filling pipe 12, a screw or an air cylinder and the like used for fixing the nitrogen filling head 11 are arranged outside the sliding sleeve, the nitrogen filling head 11 can extend into the bottom of a filling bottle to fill nitrogen before filling, and the nitrogen filling head 11 can move up to the opening of the filling bottle to fill nitrogen at the opening of the filling bottle after filling.

Referring to fig. 3, the cover screwing assembly 1 further includes a cover screwing head 18 for controlling the sauce cover to rotate, a cover screwing motor 17 for driving the cover screwing head 18 to rotate is arranged at the top of the cover screwing head 18, and the cover screwing control box 6 is in control connection with the cover screwing motor 17. The cap-rotating motor 17 controls the cap-rotating head 18 to rotate outside the filling cap, so that the filling cap is fixed at the mouth of the filling bottle.

The cap screwing component 1 further comprises a lifting frame 22 which is arranged on the machine frame 4 and is in sliding connection with the cap screwing head 18, a lifting rod 19 which is in threaded connection with the lifting frame 22 is arranged outside the lifting frame 22, a lifting motor 5 which is used for controlling the lifting rod 19 to rotate is arranged at the top end of the lifting rod 19, and the cap screwing control box 6 is in control connection with the lifting motor 5. The lifting motor 5 can control the lifting rod 19 to rotate outside the lifting frame 22, so that the lifting frame 22 moves up and down, and one side of the lifting frame 22 is fixed with the cap screwing head 18, so that the position can be adjusted according to the height of the filling bottle.

The bottom of the cap screwing head 18 is provided with a cap conveying plate 20 for conveying sauce caps, and one side of the cap conveying plate 20 is provided with a cap conveying cylinder 21 for controlling the movement of the cap conveying plate 20. The sauce cover is firstly placed on the conveying cover plate 20, conveyed to the upper part of the opening of the sauce bottle through the cover conveying cylinder 21 and then reset.

The filling control box 10 is used for controlling the lifting of the filling opening 13, the starting and stopping of a valve, the flow rate and the like; the cap screwing control box 6 is used for controlling the starting, stopping and rotating speed of the lifting motor 5; the start and stop of the cap screwing motor 17, the rotating speed, the start and stop of the cap conveying cylinder 21, the ejection distance and the like.

The utility model discloses a theory of operation and use flow: when sauce is produced, firstly, a sauce bottle is placed under a nitrogen filling head 11, the nitrogen filling head 11 is made to descend to the bottom of the sauce bottle, a nitrogen filling pump 16 is started to fill nitrogen in the nitrogen bottle into the sauce bottle, then the sauce bottle is conveyed to the position under a filling port 13 through a conveying belt 15, the filling port 13 is made to extend into the bottom of the filling bottle through a filling control box 10, the filling port 13 moves upwards along the rising speed of a liquid level during filling, no bubble is generated during filling, after filling is completed, the filling bottle is conveyed to the bottom of the nitrogen filling head 11 again, nitrogen filling at the bottle opening position is carried out, the last point of air is removed, finally, the filling bottle is conveyed to the bottom of a rotary cover head 18, a cover conveying cylinder 21 is controlled to start through a rotary cover control box 6, a filling cover is conveyed to the position over the sauce bottle through a cover conveying plate 20, a lifting motor 5 is started to enable a lifting rod 19 to rotate outside a lifting frame 22, and then a lifting frame 22 is made to move up and down, until the cap screwing head 18 presses the filling cap above the bottle mouth, and then the cap screwing motor 17 is started to rotate the filling cap until the filling cap is screwed on the bottle mouth. Through with spiral cover subassembly 1, filling subassembly 2 and nitrogen filling subassembly 3 respectively integrated 4 tops of frame and one side, realize that same station accomplishes the process of filling nitrogen, filling and spiral cover of sauce material, high-efficient quick, sparingly production rises originally, has improved production efficiency, and has avoided the production of transportation in the substandard product.

Finally, it should be noted that the above mentioned embodiments are only preferred examples of the present invention, and not intended to limit the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that the technical solutions described in the foregoing embodiments may be modified or some technical features may be substituted equally. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The full-automatic filling, cap rotating and nitrogen filling integrated machine comprises a rack (4) and is characterized by further comprising a cap rotating assembly (1), a filling assembly (2) and a nitrogen filling assembly (3) which are respectively positioned on the rack (4), wherein a conveying belt (15) used for conveying sauce bottles is arranged on the rack (4), the running direction of the sauce bottles on the conveying belt (15) sequentially ranges from the nitrogen filling assembly (3) to the filling assembly (2) to the cap rotating assembly (1), and a conveying motor (7) used for driving the conveying belt (15) to rotate is arranged on one side of the conveying belt (15);

spiral cover subassembly (1) is including spiral cover control box (6), filling subassembly (2) are including filling control box (10), spiral cover control box (6) are connected with filling control box (10) communication, fill nitrogen subassembly (3) including filling nitrogen frame (14), fill nitrogen frame (14) integration in frame (4) one side.

2. The full-automatic filling, cap screwing and nitrogen filling all-in-one machine according to claim 1, wherein a limiting plate (8) for preventing sauce bottles from toppling over is arranged above the rack (4), and the limiting plates (8) are distributed on two sides of the conveying belt (15).

3. The fully-automatic filling, cap rotating and nitrogen filling all-in-one machine as claimed in claim 1, wherein the filling assembly (2) further comprises a filling barrel (9) for conveying external sauce, the filling control box (10) is in control connection with the filling barrel (9), and a filling port (13) capable of controlling the filling speed is arranged below the filling barrel (9).

4. The full-automatic filling, cap screwing and nitrogen filling integrated machine according to claim 1, wherein the nitrogen filling assembly (3) further comprises a nitrogen filling pump (16) fixed inside the nitrogen filling frame (14), and the nitrogen filling pump (16) is communicated with a nitrogen filling pipe (12) used for being connected with an external nitrogen tank.

5. The full-automatic filling, cap screwing and nitrogen filling all-in-one machine as claimed in claim 4, wherein the nitrogen filling pipe (12) is provided with a nitrogen filling head (11) for filling nitrogen into the sauce bottle, and a sliding sleeve for controlling the height of the nitrogen filling head (11) is further arranged outside the nitrogen filling pipe (12).

6. The full-automatic filling, cap screwing and nitrogen filling all-in-one machine as claimed in claim 1, wherein the cap screwing assembly (1) further comprises a cap screwing head (18) for controlling the sauce cap to rotate, a cap screwing motor (17) for driving the cap screwing head (18) to rotate is arranged at the top of the cap screwing head (18), and the cap screwing control box (6) is in control connection with the cap screwing motor (17).

7. The full-automatic filling, cap screwing and nitrogen filling all-in-one machine as claimed in claim 6, wherein the cap screwing assembly (1) further comprises a lifting frame (22) which is arranged on the rack (4) and is in sliding connection with the cap screwing head (18), a lifting rod (19) which is in threaded connection with the lifting frame (22) is arranged outside the lifting frame (22), a lifting motor (5) which is used for controlling the rotation of the lifting rod (19) is arranged at the top end of the lifting rod (19), and the cap screwing control box (6) is in control connection with the lifting motor (5).

8. The machine integrating full-automatic filling, cap screwing and nitrogen filling as claimed in claim 6, wherein a cap conveying plate (20) for conveying sauce caps is arranged at the bottom of the cap screwing head (18), and a cap conveying cylinder (21) for controlling the movement of the cap conveying plate (20) is arranged at one side of the cap conveying plate (20).