CN216582764U - Flexible tray positioning and switching system - Google Patents
Flexible tray positioning and switching system Download PDFInfo
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- CN216582764U CN216582764U CN202122174528.9U CN202122174528U CN216582764U CN 216582764 U CN216582764 U CN 216582764U CN 202122174528 U CN202122174528 U CN 202122174528U CN 216582764 U CN216582764 U CN 216582764U
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Abstract
The utility model relates to a flexible tray positioning and switching system which comprises a switching device and a storage device. The switching device comprises a switching base, a camera and a tray, wherein the tray comprises a tray body and a positioning mechanism, the tray is installed on the switching base through a connecting firmware, a fixing column is arranged on the side edge of the switching base, and the camera is arranged on the fixing column. Compared with the prior art, the utility model can realize the production of multiple vehicle types only by replacing the positioning mechanism on the tray without replacing the whole tray in the production application scene of multiple vehicle types, and has the advantages of small floor area, small equipment amount, high operation efficiency and the like.
Description
Technical Field
The utility model relates to the field of multi-vehicle type production, in particular to a flexible tray positioning and switching system.
Background
During the automobile manufacturing is often applied to the tray, its function of having integrateed transmission and frock location has very high size precision requirement, when the new motorcycle type of needs production simultaneously, also can drop the production line to the tray and reform transform, can not influence production and reform transform.
At present, the automobile industry adopts a mode of sharing a line body by multiple platforms and multiple vehicle types. Because the main locating pin hole position of every platform automobile body all is different, in the past mostly adopted the mode of switching whole tray to realize the production of different motorcycle types, this makes to have multiple tray on the line body, leads to equipment area too big, and the input cost is also big, can only realize special car special use moreover, has caused inconvenience to multi-vehicle type production.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art and provide a flexible tray positioning and switching system to solve the problems of overlarge floor area and overlarge cost caused by the fact that multiple trays are needed in the production of multiple vehicle types at present.
The purpose of the utility model can be realized by the following technical scheme:
a flexible tray positioning and switching system comprises a switching device and a storage device;
the switching device comprises a switching base, a camera and a tray, wherein the tray comprises a tray body and a positioning mechanism, the tray is installed on the switching base through a connecting firmware, a fixed column is arranged on the side edge of the switching base, and the camera is arranged on the fixed column;
the storage device comprises a storage base and a plurality of standby positioning mechanisms, wherein the standby positioning mechanisms are fixed on the storage base through a plurality of corresponding fixing structures.
Further, the connection firmware includes: the L-shaped limiting piece is arranged in the middle of the switching base; short columns with roller devices are arranged at four corners of the switching base; the T-shaped coupler is arranged on one side of the switching base and supplies power to the tray; the air supply equipment with a telescopic air rod supplies air to the air cylinder in the tray and is arranged on one side of the switching base; the L-shaped fastener with the cross-shaped convex block is arranged on the other side of the switching base; and the three-dimensional assemblies are provided with adjustable length rods and are arranged on the other side of the switching base, and the tail ends of the adjustable length rods are provided with discs.
Further, the fixing structure includes: the square three-dimensional structures with the circular grooves are arranged on two sides of the storage base, and the circular grooves are matched with the protruding columns on the lower sides of the two sides of the middle part of the positioning mechanism; and the upper end of the fixing pile is provided with a pressing plate which rotates around the fixing pile, and the pressing plate is tightly attached to or loosened from the protruding block on one side of the positioning mechanism through rotation.
Furthermore, the protruding columns on the lower sides of the middle parts of the positioning mechanisms are matched with the protruding blocks on the lower sides of the centers of the middle parts of the positioning mechanisms and the mounting grooves of the tray body, and each positioning mechanism is provided with a zero system which is started through an air supply device and a T-shaped coupler, so that the positioning mechanisms are accurately mounted on the tray body.
Furthermore, the positioning mechanism uses a positioning mechanism clamp to clamp, the positioning mechanism clamp comprises two fixing nails, and the fixing nails are matched with the grabbing grooves in the center of the middle part of the center of the positioning mechanism.
Furthermore, the camera is movably connected with the upper end of the fixed column through an adjustable rod.
Further, still include positioning mechanism's the device of inserting winding down, the device of inserting winding down includes platform and dolly, the platform of inserting winding down includes push-and-pull rod, track and dolly baffle, the dolly includes wheel and saddle, the saddle is used for fixed positioning mechanism.
The double-sided carrying gripper comprises a rotating shaft and positioning mechanism clamps which are vertically symmetrical to the rotating shaft, the positioning mechanism clamps comprise two fixing nails, and the fixing nails are matched with the grabbing grooves in the center of the middle part of the positioning mechanism.
Further, switch the base including switching platform, support horizontal pole, platform support column and horizontal pole support column, the platform support column install in switch the platform below, be connected with ground, support the horizontal pole and connect two platform support columns, the horizontal pole support column is installed switch the platform with support in the middle of the horizontal pole.
Furthermore, the number of the positioning mechanisms provided on the storage base is 4-6.
Compared with the prior art, the utility model has the following advantages:
1. the multi-vehicle-type production tray is different from the traditional method for replacing the whole tray to finish multi-vehicle-type production, the whole tray structure is split, multi-vehicle-type production can be realized by replacing the positioning mechanism on the tray, the positioning mechanism is very convenient and safe to disassemble and assemble, the working efficiency of multi-vehicle-type production is improved, and the occupied area is small; a zero point system is used in the tray, so that the installation is more accurate.
2. The utility model uses a specific positioning mechanism clamp, thereby ensuring the safety and the speed of the clamping equipment.
3. The utility model comprises the offline device, so that the offline device can be overhauled in time when the equipment has problems, and the stable operation of the system is ensured.
Drawings
Fig. 1 is a schematic structural diagram of a switching device according to the present invention.
Fig. 2 is a rear view of the switching device of the present invention.
Fig. 3 is a schematic structural diagram of the tray of the present invention.
FIG. 4 is a schematic structural diagram of a switching device without a tray according to the present invention.
FIG. 5 is a schematic structural diagram of a memory device according to the present invention.
FIG. 6 is a left side view of the memory device of the present invention.
FIG. 7 is a schematic structural diagram of a storage device without a positioning mechanism according to the present invention.
Fig. 8 is a schematic structural view of the inserting device of the positioning mechanism of the utility model.
Fig. 9 is a schematic view of the double-sided carrying hand of the present invention.
Reference numerals: 1-switching base, 2-camera, 3-tray, 31-tray body, 32-positioning mechanism, 321-protruding columns at two sides and lower edge of middle part of positioning mechanism, 322-protruding block at one side and upper edge of positioning mechanism, 323-protruding block at center and lower edge of middle part of positioning mechanism, 4-fixed column, 5-storage base, 501-square three-dimensional structure, 502-fixed column, 6-connecting firmware, 601-L type limiting piece, 602-short column, 603-T type coupler, 604-air supply equipment, 605-L type fastener, 606-three-dimensional assembly, 7-inserting device, 71-inserting platform, 72-trolley, 711-push-pull rod, 712-rail, 713-trolley baffle, 8-double-sided carrying gripper, 9-positioning mechanism clamp, 901-fixing nail, 10-switching platform, 11-supporting cross bar, 12-platform supporting column and 13-cross bar supporting column.
Detailed Description
The utility model is described in detail below with reference to the figures and specific embodiments. The present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.
The embodiment provides a flexible tray positioning and switching system which mainly comprises a switching device and a storage device. As shown in fig. 1 and 2, the switching device mainly includes a switching base 1, a camera 2, and a tray 3 (Pallet). As shown in fig. 3, the switching base 1 includes a switching platform 10, a supporting cross bar 11, platform supporting columns 12 and a cross bar supporting column 13, the platform supporting columns 12 are installed below the switching platform 10 and connected with the ground, the supporting cross bar 11 is connected with the two platform supporting columns 12, and the cross bar supporting column 13 is installed between the switching platform 10 and the supporting cross bar 11.
As shown in fig. 4, the tray 3 includes a tray body 31 and a positioning mechanism. Wherein, install the connection firmware 6 that can fix tray 3 on switching the platform, specifically expand as follows:
in the middle of the switching platform, an L-shaped stopper 601 fitted to the bottom of the tray 3 is installed to support the tray body 31.
A T-shaped coupler 603 which can be mutually attracted with the side edge of the tray body 31 is arranged on one side of the switching platform, is fixed on one side of the switching base 1 and is used for supplying power to the tray; on the same side, an air supply device 604 with a telescopic air rod is also mounted, and the air supply device 604 can provide air required for the work of the air cylinders in the tray.
An L-shaped fastener 605 with a cross-shaped lug matched with a cross-shaped hole at the other side of the tray body 31 is arranged at the other side of the switching platform; two three-dimensional assemblies 606 with adjustable length rods are further mounted on the same side, and the tail ends of the adjustable length rods are discs which have guiding effects on the mounting of the tray, so that the mounting size is more accurate.
Fixed columns 4 are arranged on two sides of the switching platform, and the camera 2 is arranged on the fixed columns 4 and is movably connected with the upper ends of the fixed columns through adjustable rods.
The switching platform is used for placing the tray 3 to be replaced and completing the replacement of the positioning mechanism, and the protruding columns 321 at the lower edges of the two sides of the middle part of the positioning mechanism and the protruding blocks 323 at the lower edges of the center of the middle part of the positioning mechanism can be matched with the mounting grooves of the tray body 31. Meanwhile, each positioning mechanism is also provided with a zero system, the zero system is started through the work of the air supply device 604 and the T-shaped coupler 603, so that the positioning mechanisms can be accurately installed in the installation grooves every time, and the small errors of the machine size are avoided. The installation picture of tray body 31 is shot through switching over the camera 2 of platform upside after the installation finishes, according to shooting picture and theoretical data contrast, can come into operation when satisfying the production requirement, and the off-line carries out manual inspection when unsatisfying the production requirement.
As shown in fig. 5 to 7, the storage apparatus includes a storage base 5 and five standby positioning mechanisms. Five reserve positioning mechanism fix on storage base 5 through a plurality of fixed knot that correspond constructs, and fixed knot constructs specifically includes:
the two square three-dimensional structures 501 with the circular grooves are respectively positioned at two sides of the storage platform, and the circular grooves are matched with the protruding columns 321 at the lower edges of two sides of the middle part of the positioning mechanism; the upper end of a fixed pile 502 is provided with a pressing plate which can rotate around the fixed pile 502, and the pressing plate can be tightly attached to or loosened from the protruding block 322 on one side of the positioning mechanism through rotation, so that the positioning mechanism can be accessed.
As shown in fig. 8, the present embodiment further comprises a downline device 7 of the positioning mechanism. The inserting unit 7 comprises an inserting table 71 and a trolley 72, the inserting table 71 comprises a push-pull rod 711, a rail 712 and a trolley baffle 713, the trolley 72 comprises wheels and a saddle on which a plurality of connectors capable of fixing a positioning mechanism are mounted. When the positioning mechanism needs to be maintained, the positioning mechanism is stored on the trolley 72, and the trolley 72 is conveyed to a maintenance place through the offline table 71.
As shown in fig. 9, the present embodiment further includes a double-sided carrying grip 8. The double-sided carrying gripper 8 comprises a rotating shaft and two positioning mechanism clamps 9 which are vertically symmetrical to the rotating shaft, a standby positioning mechanism on the storage device can be clamped firstly and goes to the switching device, the double-sided carrying gripper 8 is rotated by 180 degrees to clamp the positioning mechanism on the tray 3, then the standby positioning mechanism is placed on the tray body 31 after being rotated by 180 degrees, and then the standby positioning mechanism is returned to the storage device to be stored.
The foregoing detailed description of the preferred embodiments of the utility model has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (10)
1. A flexible tray positioning and switching system is characterized by comprising a switching device and a storage device;
the switching device comprises a switching base (1), a camera (2) and a tray (3), wherein the tray (3) comprises a tray body (31) and a positioning mechanism (32), the tray (3) is installed on the switching base (1) through a connecting firmware (6), a fixing column (4) is arranged on the side edge of the switching base (1), and the camera (2) is arranged on the fixing column (4);
the storage device comprises a storage base (5) and a plurality of standby positioning mechanisms, wherein the standby positioning mechanisms are fixed on the storage base (5) through a plurality of corresponding fixing structures.
2. A flexible pallet positioning switching system according to claim 1, characterised in that said connection firmware (6) comprises: the L-shaped limiting piece (601) is installed in the middle of the switching base (1); short columns (602) with roller devices are arranged at four corners of the switching base (1); the T-shaped coupler (603) is arranged on one side of the switching base (1) and supplies power to the tray; the air supply equipment (604) with a telescopic air rod supplies air to the air cylinder in the tray and is arranged on one side of the switching base (1); an L-shaped fastener (605) with a cross-shaped convex block is arranged on the other side of the switching base (1); a plurality of stereoscopic components (606) with adjustable length rods are arranged on the other side of the switching base (1), and the tail ends of the adjustable length rods are discs.
3. A flexible pallet position switching system according to claim 1, wherein said fixed structure comprises: the square three-dimensional structures (501) with circular grooves are arranged on two sides of the storage base (5), and the circular grooves are matched with the protruding columns (321) on the lower sides of two sides of the middle part of the positioning mechanism; and the upper end of the fixing pile (502) is provided with a pressure plate which rotates around the fixing pile (502), and the pressure plate is tightly attached to or released from the protruding block (322) on one side of the positioning mechanism through rotation.
4. A flexible pallet positioning and switching system according to claim 1, characterized in that the projecting posts (321) at the lower sides of the middle part of the positioning mechanism are matched with the projecting blocks (323) at the lower sides of the center of the middle part and the mounting groove of the pallet body (31), and each positioning mechanism is provided with a zero system which enables the positioning mechanism to be accurately mounted on the pallet body (31) by being activated by the air supply device (604) and the T-shaped coupler (603).
5. The flexible tray positioning and switching system as claimed in claim 1, wherein the positioning mechanism is clamped by a positioning mechanism clamp (9), the positioning mechanism clamp (9) comprises two fixing nails (901), and the fixing nails (901) are matched with the grabbing grooves on the upper center of the middle part of the positioning mechanism.
6. The flexible tray positioning and switching system according to claim 1, wherein the camera (2) is movably connected with the upper end of the fixed column (4) through an adjustable rod.
7. The flexible tray positioning and switching system according to claim 1, further comprising a downline device (7) of the positioning mechanism, wherein the downline device (7) comprises a downline table (71) and a trolley (72), the downline table (71) comprises a push-pull rod (711), a rail (712) and a trolley baffle (713), and the trolley (72) comprises wheels and a saddle for fixing the positioning mechanism.
8. The flexible tray positioning and switching system according to claim 1, further comprising a double-sided carrying gripper (8), wherein the double-sided carrying gripper (8) comprises a rotating shaft and a positioning mechanism clamp (9) which is symmetrical with the rotating shaft up and down, the positioning mechanism clamp (9) comprises two fixing nails (901), and the fixing nails (901) are matched with the gripping grooves on the upper center of the middle part of the positioning mechanism.
9. A flexible pallet positioning and switching system according to claim 1, characterized in that said switching base (1) comprises a switching platform (10), a support cross bar (11), platform support columns (12) and cross bar support columns (13), said platform support columns (12) being installed below said switching platform (10) and connected to the ground, said support cross bar (11) connecting two platform support columns (12), said cross bar support columns (13) being installed in the middle of said switching platform (10) and said support cross bar (11).
10. The flexible tray positioning and switching system according to claim 1, wherein the number of the positioning mechanisms provided on the storage base (5) is 4-6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122174528.9U CN216582764U (en) | 2021-09-09 | 2021-09-09 | Flexible tray positioning and switching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122174528.9U CN216582764U (en) | 2021-09-09 | 2021-09-09 | Flexible tray positioning and switching system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216582764U true CN216582764U (en) | 2022-05-24 |
Family
ID=81637356
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122174528.9U Active CN216582764U (en) | 2021-09-09 | 2021-09-09 | Flexible tray positioning and switching system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216582764U (en) |
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2021
- 2021-09-09 CN CN202122174528.9U patent/CN216582764U/en active Active
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