CN216582130U - Online automatic sweeper for large box - Google Patents
Online automatic sweeper for large box Download PDFInfo
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- CN216582130U CN216582130U CN202123137753.1U CN202123137753U CN216582130U CN 216582130 U CN216582130 U CN 216582130U CN 202123137753 U CN202123137753 U CN 202123137753U CN 216582130 U CN216582130 U CN 216582130U
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- storage bin
- roller
- swing
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- frame
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The utility model relates to the field of industrial cleaning, in particular to an online automatic cleaning machine for a large box body; the device comprises a storage bin, a linear guide rail, a mounting plate, a machine base and a swing air cylinder, wherein one end of the swing air cylinder is arranged on the mounting plate through a pin shaft, the other end of the swing air cylinder is connected with one end of a swing rod through a pin shaft, the other end of the swing rod is fixed with the end part of the machine base, the machine base in the storage bin is driven to swing through the swing air cylinder, and a speed reduction motor drives the mounting plate to move in the vertical direction through a transmission chain, so that the position of the machine base in the storage bin in the vertical direction is controlled; the frame is provided with two at least vertical ascending roller, the tip of roller is provided with the brush roller that is used for cleaning, the roller through take the pedestal bearing rotationally set up in the frame, still be provided with the motor on the frame, the motor through set up in the roller power transmission mechanism in the frame does the rotation of roller provides power.
Description
Technical Field
The utility model relates to the field of industrial cleaning, in particular to an online automatic cleaning machine for a large box body.
Background
At present, a plurality of light industries such as tobacco, chemical industry and feed use large storage boxes for storing tobacco leaves, chemical industry, grains, feed bulk materials and the like in a large quantity, and stored objects in the storage boxes are likely to remain in the box body after being turned over and poured, so that the objects left in the box body need to be cleaned. There are two types of sweeping operations known today: manual cleaning or industrial robot cleaning. In the two cleaning processes, a cleaning site is required to be separately arranged to uniformly clean the empty boxes.
Because the box body is large (the general volume is not less than 1 m)3Above), it is more complicated and difficult to clean manually, often adopts the dust catcher or directly cleans with the broom, wastes time and energy, and inefficiency and intensity of labour are big, can't realize automated production.
At present, some industries adopt industrial robots to finish automatic cleaning of the interior of a box body, but the adopted robots are generally multi-joint universal robots, so that the investment cost is high, the technology is complex, and the working efficiency is low; or some box bodies can not be completely adapted to the structure of the empty cigarette box body although the mechanical cleaning is realized, and the box bodies have unclean silk cleaning, especially the box bodies with complicated internal material saving conditions;
a conventional moving box turnover machine is known in the art, and can move and turn large boxes as shown in patent application No. CN202021379671.0 entitled moving box turnover machine.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems of the prior art, the utility model provides an online automatic sweeping machine for a large box body.
The technical scheme provided by the utility model is as follows:
an online automatic sweeping machine for a large box body comprises a storage bin, wherein an inlet of the storage bin is upward, and a waste material collecting opening is formed in the bottom of the storage bin; two linear guide rails are vertically arranged on two outer sides of the bin, and a base opening is vertically arranged on the side wall of the bin between the two linear guide rails; mounting plates are arranged on two sides of the outer part of the storage bin, the mounting plates are arranged on the linear guide rails, and base mounting ports are arranged in the middle of the mounting plates; the base is arranged in the storage bin, and two ends of the base are rotatably arranged on the base mounting opening; the mounting plates are all provided with swing cylinders, one ends of the swing cylinders are arranged on the mounting plates through pin shafts, the other ends of the swing cylinders are connected with one ends of swing rods through pin shafts, the other ends of the swing rods are fixed with the end parts of the engine base, and the engine base in the storage bin is driven to swing through the swing cylinders; the two sides of the outer part of the storage bin are respectively provided with a speed reducing motor, and the speed reducing motors drive the mounting plate to move in the vertical direction through a transmission chain, so that the base is controlled to be positioned in the vertical direction in the storage bin;
the frame is provided with two at least vertical ascending roller, the tip of roller is provided with the brush roller that is used for cleaning, the roller through take the pedestal bearing rotationally set up in the frame, still be provided with the motor on the frame, the motor through set up in the roller power transmission mechanism in the frame does the rotation of roller provides power.
Preferably, the brush roller is detachably provided to an end of the roller shaft.
Preferably, an industrial camera swing rod is arranged at an inlet of the storage bin, one end of the industrial camera swing rod is arranged on the storage bin through a pin shaft, and the other end of the industrial camera swing rod is provided with an industrial camera with an upward lens; the industrial camera swing rod controls the industrial camera to extend out of the storage bin or retract back through the air cylinder.
Preferably, the machine base opening is provided with a dustproof row brush.
The utility model has the beneficial effects that:
the large-scale box body on-line automatic cleaning machine is used for on-line cleaning powder bulk objects remained in a large-scale empty box body after the box turning equipment turns the box; the working condition is that after the box turning equipment turns the box, the empty box body is moved to a station of an automatic cleaning machine, the empty box is turned over towards the upper part of the cleaning machine, and a box opening faces downwards obliquely towards the position of the cleaning machine; the automatic sweeper automatically lifts the base and extends the brush roller above the base into the box body; the brush roller rotates and brushes and sweeps each dead angle in the box body under the organic coordination of the lifting action and the swinging action; the scavenged residual bulk cargo falls into the storage bin body and the ash receiving box below the storage bin body under the action of gravity, so that the aim of cleaning the empty box body is fulfilled.
Drawings
FIG. 1 is a schematic structural view of a large-sized box body on-line automatic cleaning machine in a use state;
FIG. 2 is a schematic view of a partially exploded structure of the large-sized box body on-line automatic sweeper of the present invention;
FIG. 3 is a schematic top view of the large-scale box body on-line automatic cleaning machine of the present invention;
FIG. 4 is a schematic structural diagram of a base of the large-sized box body on-line automatic cleaning machine of the present invention;
FIG. 5 is a schematic structural view of a brush roller of the large-sized box on-line automatic sweeper of the present invention.
Detailed Description
The utility model will be further explained with reference to the drawings.
An online automatic sweeping machine for large-sized boxes comprises a bin 1, wherein an inlet of the bin 1 is upward, a waste collecting opening is formed in the bottom of the bin, surrounding plates of the bin 1 are made of common carbon steel or stainless steel according to material recycling requirements, a bin body frame is formed by assembling and welding profile steel, and a supporting leg structure is arranged at the lower part of the bin body frame and supports the weight of the whole device;
two linear guide rails 5 are vertically arranged on two outer sides of the bin 1, a base opening is vertically arranged on the side wall of the bin 1 between the two linear guide rails 5, a dustproof row brush 6 is arranged on the base opening, the dustproof row brush 6 plays a sealing role, two rows of the base openings are arranged oppositely, when the base of the cleaning device moves up and down in the bin 1, the row brush bristles are automatically plugged, and dust is prevented from being raised outwards; the mounting plates 3 are arranged on two sides of the outer part of the storage bin 1, the mounting plates 3 are arranged on the sliding blocks of the linear guide rails 5, and the linear guide rails 5 ensure that the left and right mounting plates 3 move smoothly up and down; the middle parts of the mounting plates 3 are provided with base mounting ports, and the base mounting ports are internally provided with bearings 4 with bases; the base 19 is arranged in the bin, half shafts 18 are arranged on two sides of the base 19, the half shafts 18 are arranged on the bearing 4 with the base and can be exposed or extended out of the mounting plate 3, and thus two ends of each half shaft 18 are rotatably arranged on the mounting plate 1;
the mounting plates 3 are all provided with swing cylinders 2, one ends of the swing cylinders 2 are arranged on the mounting plates 3 through pin shafts, the other ends of the swing cylinders 2 are connected with one ends of swing rods through pin shafts, the other ends of the swing rods are fixed with the end part of the base 19, namely the end part of the half shaft 18, the swing rods are pushed through the swing cylinders 2, and therefore the base 19 in the storage bin 1 is driven to swing; the two sides of the outside of the storage bin 1 are respectively provided with a speed reducing motor 8, the speed reducing motors 8 can drive a transmission chain to drive a transmission chain 7, specifically, the upper end and the lower end of the transmission chain 7 are fixed with the upper end and the lower end of the mounting plate 3, the transmission chain 7 is guided by a driven sprocket 13 positioned at the top and a driving sprocket 14 positioned at the bottom, the speed reducing motors 8 are connected with the driving sprocket 14 and directly driven, so that the mounting plate 3 is driven by the speed reducing motors 8 to move in the vertical direction under the help of a linear guide rail 5, and the position of the base 19 in the vertical direction in the storage bin 1 is controlled;
an industrial camera swing rod 10 is arranged at the inlet of the bin 1, one end of the industrial camera swing rod 10 is arranged on the bin 1 through a pin shaft, and the other end of the industrial camera swing rod is provided with an industrial camera 9 with an upward lens; the industrial camera swing rod 10 controls the industrial camera 9 to extend into the storage bin 1 or retract through the air cylinder 11, one end of the air cylinder 11 can be configured on the storage bin 1 through a pin shaft, and the other end of the air cylinder 11 is configured on the industrial camera swing rod 10 through a pin shaft; the cylinder 11 drives the industrial camera swing rod 10 to enable the industrial camera swing rod 10 to horizontally rotate by 45 degrees, when the industrial camera swing rod works, the swing rod rotates in place, the industrial camera 9 shoots a picture in the middle of the empty box body 27 and is used for comparing whether residues exist in the box body 27, and after the picture shooting is finished, the swing rod retracts to the original position.
The machine base 19 is provided with at least two vertical upward roller shafts, three roller shafts are adopted in the patent, wherein driven roller shafts 16 are arranged at two sides, and a driving roller shaft 17 is arranged in the middle; a brush roller 15 for cleaning is arranged at the end part of the roller shaft, the roller shaft is rotatably arranged on the machine base 19 through a bearing 20 with a base, a speed reducing motor 23 is further arranged on the machine base, and the speed reducing motor 23 provides power for the rotation of the driven roller shaft 16 and the driving roller shaft 17 through a roller shaft power transmission mechanism 12 arranged in the machine base 19; specifically, the machine base 19 is made of a hollow square tube, two bearings with seats 20 are arranged above and below the machine base 19 to match with a roll shaft, belt transmission chain wheels 22 are arranged on the parts, located in the machine base, of the roll shaft, two belt transmission chain wheels 22 are arranged on the driving roll shaft 17, one belt transmission chain wheel is arranged on the driven roll shaft 16, power is transmitted between the driving roll shaft 17 and the driven roll shaft 16 through synchronous belts, and the speed reducing motor 23 is connected with the driving roll shaft 17 through a shaft-mounted flange speed reducer and is sealed through a protective cover 24; the brush roller 15 is detachably arranged at the end part of the roller shaft, the brush roller 15 comprises a hair wire 25 and a roller core 26, and the roller core 26 can be arranged on the roller shaft through bolts; the broken filaments 25 are made of nylon and PE materials, the diameter of the broken filaments is determined according to the size and the thickness of the material to be cleaned, and the diameter is within the range of 0.3-0.7 mm; the roller core 26 is made of nylon, the upper part of the roller core is of a semi-sphere structure, the middle of the roller core is provided with a cylindrical hole and two reserved bolt holes, the surfaces of the roller core 26 and the semi-sphere are densely implanted with fine wool yarns 25 made of nylon or PE with certain rigidity and elasticity, the length of each wool yarn 25 exceeds the diameter of the roller core by more than one time, and each dead angle inside the box body 27 can be fully swept in a rotating mode during rotation.
When the box turnover machine works, the box body 27 needing to be cleaned is moved to the upper part of the storage bin 1 and the box body 27 is downward by moving the box turnover machine, the left speed reducer and the right speed reducer synchronously run under the driving of the speed reducing motor 8, and the mounting plate 3 is driven to do vertical linear motion through the transmission chain 17, the driven chain wheel 13 and the driving chain wheel 14, so that the base 19 is driven to do vertical linear motion; under the driving of the swing cylinder 2, the machine base 19 swings forwards and backwards in an amplitude of 25 degrees through a connecting rod; driven by gear motor 23, and under the transmission of hold-in range 21 and belt drive sprocket 22, the simultaneous rotary motion of drive roll axle 17 and driven voller axle 16, thereby move and swing about in box 27 through rotatory brush roller 15, realize all-round cleaning to each corner in box 27, in the lift and wobbling process, can make the hair 25 to the inside pressure and the frictional force that produces of box, make box 27 inside, four dead angles especially, it is more thorough and clean to be cleaned by the brush roller, and make industrial camera 9 stretch out through control cylinder 11 and observe whether the clearance is accomplished in the box 27, the device is convenient for and automatic combination, under the cooperation of industrial camera, carry out signal feedback to the empty case that does not have the residue, make this empty case not participate in the cleaning work, direct reflux transfer chain is to next process, production efficiency has been improved.
The present invention has been described in detail with reference to the preferred embodiments. However, variations and additions to the embodiments will become apparent to those of ordinary skill in the art upon a reading of the foregoing description. It is the intention of the applicants that all such variations and additions fall within the scope of the utility model as claimed.
Claims (4)
1. The utility model provides an online automatic scavenging machine of large-scale box which characterized in that:
the device comprises a storage bin, wherein an inlet of the storage bin is upward, and a waste material collecting port is arranged at the bottom of the storage bin; two linear guide rails are vertically arranged on two outer sides of the bin, and a base opening is vertically arranged on the side wall of the bin between the two linear guide rails; mounting plates are arranged on two sides of the outer part of the storage bin, the mounting plates are arranged on the linear guide rails, and base mounting ports are arranged in the middle of the mounting plates; the base is arranged in the storage bin, and two ends of the base are rotatably arranged on the base mounting opening; the mounting plates are all provided with swing cylinders, one ends of the swing cylinders are arranged on the mounting plates through pin shafts, the other ends of the swing cylinders are connected with one ends of swing rods through pin shafts, the other ends of the swing rods are fixed with the end parts of the engine base, and the engine base in the storage bin is driven to swing through the swing cylinders; the two sides of the outer part of the storage bin are respectively provided with a speed reducing motor, and the speed reducing motors drive the mounting plate to move in the vertical direction through a transmission chain, so that the base is controlled to be positioned in the vertical direction in the storage bin;
the frame is provided with two at least vertical ascending roller, the tip of roller is provided with the brush roller that is used for cleaning, the roller through take the pedestal bearing rotationally set up in the frame, still be provided with the motor on the frame, the motor through set up in the roller power transmission mechanism in the frame does the rotation of roller provides power.
2. The large box body on-line automatic sweeping machine according to claim 1, characterized in that:
the brush roller is detachably arranged at the end part of the roller shaft.
3. The large box body on-line automatic sweeping machine according to claim 1, characterized in that:
an industrial camera swing rod is arranged at the inlet of the storage bin, one end of the industrial camera swing rod is arranged on the storage bin through a pin shaft, and the other end of the industrial camera swing rod is provided with an industrial camera with an upward lens; the industrial camera swing rod controls the industrial camera to extend out of the storage bin or retract back through the air cylinder.
4. The large-sized box body on-line automatic cleaning machine according to claim 1, characterized in that:
the frame mouth is provided with dustproof row brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123137753.1U CN216582130U (en) | 2021-12-14 | 2021-12-14 | Online automatic sweeper for large box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123137753.1U CN216582130U (en) | 2021-12-14 | 2021-12-14 | Online automatic sweeper for large box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216582130U true CN216582130U (en) | 2022-05-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123137753.1U Active CN216582130U (en) | 2021-12-14 | 2021-12-14 | Online automatic sweeper for large box |
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| Country | Link |
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| CN (1) | CN216582130U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114180230A (en) * | 2021-12-14 | 2022-03-15 | 深圳市格雷柏智能装备股份有限公司 | Online automatic sweeper for large box |
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2021
- 2021-12-14 CN CN202123137753.1U patent/CN216582130U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114180230A (en) * | 2021-12-14 | 2022-03-15 | 深圳市格雷柏智能装备股份有限公司 | Online automatic sweeper for large box |
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