CN216581295U - Polyester chip packaging style switching system - Google Patents
Polyester chip packaging style switching system Download PDFInfo
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- CN216581295U CN216581295U CN202123100435.8U CN202123100435U CN216581295U CN 216581295 U CN216581295 U CN 216581295U CN 202123100435 U CN202123100435 U CN 202123100435U CN 216581295 U CN216581295 U CN 216581295U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
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Abstract
The utility model relates to a polyester chip packaging style switching system, which comprises a polyester chip conveying main pipeline, first to third branch pipelines, container bin bag packaging, a small packaging packer, a chip bin and a ton packaging packer, wherein the first to third branch pipelines are connected with the polyester chip conveying main pipeline; the polyester chip conveying main pipeline is formed by connecting a fixed pipeline section and a movable pipeline section through flanges, a 0# joint is installed at the outlet of the movable pipeline section, a 1# joint used for being connected with the 0# joint is installed at the inlet of a first branch pipeline, a 2# joint used for being connected with the 0# joint is installed at the inlet of a second branch pipeline, and a 3# joint used for being connected with the 0# joint is installed at the inlet of a third branch pipeline; the export of first branch pipeline is connected with container cabinet bag packing, and the export of second branch pipeline is connected with small-package baling press, and the export of third branch pipeline is connected with the upper end of section feed bin, and the section feed bin is connected with ton baling press. The utility model converts manual packing into mechanical equipment packing, saves labor and reduces the risk of complaints of products caused by sundries.
Description
Technical Field
The utility model belongs to the technical field of packaging, and relates to a polyester chip packaging style switching system.
Background
In the polyester chip packaging section, due to the influence of various factors such as product transportation mode, customer production requirements and the like, the packaging of the polyester chips is divided into various types, wherein the types comprise 25kg, 900kg, 950kg, 1000kg, 23400kg (container and cabinet bag packaging) and the like. The packing style of the packed product is required to be changed according to the requirements of different customers in the product preparation process.
The existing technical scheme is as follows: throw material, packing etc. through artifical the completion with the wrapping bag fix on the fixed bolster, throw material, packing etc. and accomplish through artifical the completion on the fixed bolster with the wrapping bag when changing the packing style, the shortcoming of this kind of scheme is very obvious, specifically as follows:
(1) the working labor amount is large, the efficiency is low, and potential safety hazards exist.
(2) The risk of foreign matters mixing in the material transferring process is also high, and problems such as product quality complaints can be caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems of feeding, packaging and other work in the prior art, and provides a polyester chip packaging style switching system.
In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:
a polyester chip packaging style switching system comprises a polyester chip conveying main pipeline, a polyester chip conveying first branch pipeline, a polyester chip conveying second branch pipeline, a polyester chip conveying third branch pipeline, container bin bag packaging, a small packaging packer, a chip bin and a ton packaging packer;
the polyester chip conveying main pipeline is formed by connecting a fixed pipe section and a movable pipe section through flanges, a 0# joint is installed at the outlet of the movable pipe section, a 1# joint used for being connected with the 0# joint is installed at the inlet of a first branch pipeline for conveying polyester chips, a 2# joint used for being connected with the 0# joint is installed at the inlet of a second branch pipeline for conveying polyester chips, and a 3# joint used for being connected with the 0# joint is installed at the inlet of a third branch pipeline for conveying polyester chips; the direction of the 0# joint is changed by disassembling and assembling the flanges connected with the fixed pipe section and the movable pipe section, so that the butt joint of the 0# joint and each branch pipe can be completed;
the export that the first branch pipeline was carried to the polyester chip is connected with container cabinet bag package, and the export that the second branch pipeline was carried to the polyester chip is connected with small packaging baling press, and the export that the third branch pipeline was carried to the polyester chip is connected with the upper end of section feed bin, and the lower extreme of section feed bin is connected with the ton packaging baling press that is located its below.
As a preferred technical scheme:
according to the polyester chip packaging style switching system, the connecting pipeline between the chip bin and the ton packaging machine is provided with the eighth valve and the sixth valve, the eighth valve is arranged above the sixth valve; the small package packing machine is connected with the outlet of the eighth valve, and a seventh valve is arranged on the connecting pipeline; after the slices from the polymerization device enter the slice bin, the seventh valve can be opened to send the slices in the slice bin into a small-package packer to pack small packages.
The polyester chip packaging style switching system further comprises a temporary storage bin, wherein a double-layer screen is additionally arranged in the temporary storage bin, the screen is in a grid shape, the size of the screen is 15-20 mm, and foreign matters such as binding ropes and the like are filtered; the temporary storage bin is positioned below the side of the slicing storage bin, the upper end of the temporary storage bin is connected with the outlet of the eighth valve, the connecting pipeline is provided with a fifth valve, the lower end of the connecting pipeline is connected with the fixed pipe section of the main polyester slice conveying pipeline, the connecting pipeline is provided with an iron remover, a fourth valve and a rotary valve, and the iron remover is closest to the temporary storage bin; the eighth valve is a main valve, the fifth valve, the sixth valve and the seventh valve are branch valves, and the eighth valve is closed before the branch valves are switched to prevent slices from being accumulated in the pipeline.
According to the polyester chip packaging style switching system, the first valve, the filter, the self-operated regulating valve (used for reducing the pressure of compressed air to enable the gas pressure to meet the use requirement and ensure the pressure to be stable), the pressure gauge PI01, the third valve, the pressure gauge PI02 and the safety valve are sequentially arranged on the fixed pipe section of the polyester chip conveying main pipe, the pressure taking pipe of the self-operated regulating valve is connected with the inlet of the third valve, and the safety valve is closest to the flange.
According to the polyester chip packaging style switching system, the connecting point of the temporary storage bin and the fixed pipe section of the main polyester chip conveying pipeline is positioned between the safety valve and the flange.
The polyester chip packaging style switching system further comprises a standby pipeline, wherein two ends of the standby pipeline are respectively connected with two ends of the third valve, and the standby pipeline is provided with the second valve; before or after the slice begins to be conveyed, the second valve can be opened, so that the air flow in the pipeline is increased for purging the pipeline, and excess materials are prevented.
According to the polyester chip packaging style switching system, the polyester chip conveying main pipeline is a pneumatic conveying pipeline, and polyester chips are conveyed in the closed pipeline along the airflow direction by utilizing the energy of airflow.
The polyester chip packaging style switching system further comprises an electric hoist, wherein the electric hoist is used for conveying ton packaging chips to the position above the feeding port, and after the materials are fed from the feeding port, the materials are conveyed into the corresponding packaging machine through pneumatic conveying to be packaged.
According to the polyester chip packaging style switching system, the 0# joint, the 1# joint, the 2# joint and the 3# joint are all flanges, the 0# joint is connected with the 1# joint, the 2# joint and the 3# joint through the annular loose sleeve type flanges, and the specific connection method is as follows: a flange pad is added between the two flanges, and the two flanges are tightened by bolts to be tightly combined.
The polyester chip packaging style switching system can be switched to different connecting pipelines according to the packaging requirement, and the specific operation is as follows:
the method comprises the steps of checking that no dust, accumulated materials, scraps and other impurities exist at positions of pipelines, temporary storage bins, screens, iron removers, rotary valves and the like, opening an air source valve to start pneumatic conveying, conveying ton packaging slices (the product specification is determined according to warehouse stock conditions and is generally 900kg, 950kg and 1000kg packaged slices) to be fed to the upper side of a feeding port by using an electric hoist on site, feeding from the feeding port, and conveying the slices into a corresponding packer to start packaging through pneumatic conveying.
When 23400kg container cabinet bag packing of packing style needs, connect 0# and connect with 1# and connect, the polyester chip is carried main line, polyester chip to carry first branch pipeline to get into container cabinet bag through polyester chip in proper order this moment.
When a small package with the packaging style of 25kg needs to be packed, the 0# connector is connected with the 2# connector, the fifth valve, the sixth valve, the seventh valve and the eighth valve are closed at the moment, and the polyester chips sequentially enter a small package packing machine through a polyester chip conveying main pipeline and a polyester chip conveying second branch pipeline.
When the packaging type is 900kg, 950kg and 1000kg, the 0# connector is connected with the 3# connector, the eighth valve and the sixth valve are opened, the fifth valve and the seventh valve are closed, and the polyester chips sequentially enter a ton packaging packer through a polyester chip conveying main pipeline, a polyester chip conveying third branch pipeline and a chip bin.
If need carry out container cabinet bag packing to the material in the section feed bin, can connect 0# and connect the back with 1# to, close sixth valve and seventh valve, open fifth valve and eighth valve, discharge the material in the section feed bin into interim feed bin through gravity, the rethread compressed air sends the material in the interim feed bin into container cabinet bag packing.
Has the advantages that:
(1) according to the polyester chip packaging style switching system, pneumatic transmission is connected with each packaging system, manual packaging is converted into mechanical equipment packaging, the packaging efficiency is improved, labor is saved, and potential safety hazards are eliminated;
(2) according to the polyester chip packaging style switching system, the time for chips to contact with the outside is reduced in the process of changing the packaging, and the risk of complaints of products caused by impurities is greatly reduced.
Drawings
FIG. 1 is a schematic diagram of a polyester chip package style switching system.
The automatic packaging device comprises a container, a first valve, a second valve, a third valve, a fourth valve, a fifth valve, a sixth valve, a seventh valve, an eighth valve, a 9 flange, a 10 container bin bag package, a 11-ton packaging packer, a 12-small packaging packer, a 13-slice bin, a 14-temporary bin, a 15-electric hoist, a 16-ton packaging slice, a 17-filter, an 18-self-operated regulating valve, a 19-pressure gauge PI01, a 20-pressure gauge PI02, a 21-safety valve, a 22-rotary valve and a 23-iron remover, wherein the first valve, the second valve, the third valve, the 4-fourth valve, the fifth valve, the 6-sixth valve, the seventh valve, the 8-eighth valve, the 9-flange, the 10-container bin bag package, the 11-ton packaging packer, the 13-slice bin, the 14-temporary bin, the 15-electric hoist, the 16-ton packaging slice, the 17-filter, the 18-self-operated regulating valve, the 19-pressure gauge PI01, the 20-pressure gauge PI02, the 21-safety valve and the 23-iron remover.
Detailed Description
The utility model will be further illustrated with reference to specific embodiments. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
A polyester chip packaging style switching system comprises a polyester chip conveying main pipeline, a polyester chip conveying first branch pipeline, a polyester chip conveying second branch pipeline, a polyester chip conveying third branch pipeline, a standby pipeline, a container bin bag package 10, a small packaging packer 12, a chip bin 13, an electric hoist 15, a temporary bin 14 and a ton packaging packer 11, wherein the polyester chip conveying main pipeline is connected with the polyester chip conveying first branch pipeline;
the polyester chip conveying main pipeline is a pneumatic conveying pipeline and is formed by connecting a fixed pipeline section and a movable pipeline section through a flange 9; a first valve 1, a filter 17, a self-operated regulating valve 18, a pressure gauge PI 0119, a third valve 3, a pressure gauge PI 0220 and a safety valve 21 are sequentially arranged on the fixed pipe section, a pressure tapping pipe of the self-operated regulating valve 18 is connected with an inlet of the third valve 3, and the safety valve 21 is closest to the flange 9; a 0# joint is installed at the outlet of the movable pipe section, a 1# joint used for being connected with the 0# joint is installed at the inlet of a first branch pipeline for conveying polyester chips, a 2# joint used for being connected with the 0# joint is installed at the inlet of a second branch pipeline for conveying polyester chips, and a 3# joint used for being connected with the 0# joint is installed at the inlet of a third branch pipeline for conveying polyester chips; the 0# joint, the 1# joint, the 2# joint and the 3# joint are all flanges, the 0# joint is connected with the 1# joint, the 2# joint and the 3# joint by adopting annular loose sleeve type flange connection, and the specific connection method comprises the following steps: a flange pad is added between the two flange plates, and the two flange plates are tightened by bolts to be tightly combined;
the outlet of the first branch pipeline for conveying the polyester chips is connected with a container bin bag package 10, the outlet of the second branch pipeline for conveying the polyester chips is connected with a small package packer 12, the outlet of the third branch pipeline for conveying the polyester chips is connected with the upper end of a chip bin 13, and the lower end of the chip bin 13 is connected with a ton package packer 11 positioned below the chip bin;
an eighth valve 8 and a sixth valve 6 are arranged on a connecting pipeline between the slicing bin 13 and the ton packing and packaging machine 11, the eighth valve 8 is arranged above the sixth valve 6; the small package packer 12 is connected with the outlet of the eighth valve 8, and a seventh valve 7 is arranged on the connecting pipeline;
the temporary storage bin 14 is positioned below the side of the slice storage bin 13, the upper end of the temporary storage bin is connected with the outlet of the eighth valve 8, the connecting pipeline is provided with a fifth valve 5, the lower end of the temporary storage bin is connected with a fixed pipe section of the main polyester slice conveying pipeline (the connecting point is positioned between the safety valve 21 and the flange 9), the connecting pipeline is provided with an iron remover 23, a fourth valve 4 and a rotary valve 22, and the iron remover 23 is closest to the temporary storage bin 14;
two ends of the standby pipeline are respectively connected with two ends of the third valve 3, and the standby pipeline is provided with the second valve 2;
the electric hoist 15 is used for conveying the ton package slices 16 to the upper part of the feed opening, and after the materials are fed from the feed opening, the materials enter the corresponding packer through pneumatic transmission to be packaged.
The polyester chip packaging style switching system can be switched to different connecting pipelines according to the packaging requirement, the butt joint of the 0# joint and each branch pipeline can be completed by changing the direction of the 0# joint through dismounting and mounting the flange 9 connected with the fixed pipe section and the movable pipe section, when the packaging style of 23400kg (container cabinet bag package 10) is required, the 0# joint is connected with the 1# joint, and at the moment, polyester chips sequentially pass through the polyester chip conveying main pipeline and the polyester chip conveying first branch pipeline to enter the container cabinet bag package 10; when a small package with the packing style of 25kg is required, the 0# joint is connected with the 2# joint, the fifth valve 5, the sixth valve 6, the seventh valve 7 and the eighth valve 8 are closed, and the polyester chips sequentially enter a small package packer 12 through a polyester chip conveying main pipeline and a polyester chip conveying second branch pipeline; when the packaging is required to be packaged in 900kg, 950kg and 1000kg, the 0# joint is connected with the 3# joint, the eighth valve 8 and the sixth valve 6 are opened, the fifth valve 5 and the seventh valve 7 are closed, and the polyester chips sequentially enter a ton packaging machine 11 through a polyester chip conveying main pipeline, a polyester chip conveying third branch pipeline and a chip bin 13; if need carry out container cabinet bag package 10 to the material in the section feed bin 13, can connect 0# and connect the back with 1# to be connected, close sixth valve 6 and seventh valve 7, open fifth valve 5 and eighth valve 8, discharge the material in the section feed bin 13 into interim feed bin 14 through gravity, rethread compressed air sends the material in interim feed bin 14 into container cabinet bag package 10.
Claims (9)
1. A polyester chip packaging style switching system is characterized by comprising a polyester chip conveying main pipeline, a polyester chip conveying first branch pipeline, a polyester chip conveying second branch pipeline, a polyester chip conveying third branch pipeline, a container bin bag package, a small package packer, a chip bin and a ton package packer;
the polyester chip conveying main pipeline is formed by connecting a fixed pipe section and a movable pipe section through flanges, a 0# joint is installed at the outlet of the movable pipe section, a 1# joint used for being connected with the 0# joint is installed at the inlet of a first branch pipeline for conveying polyester chips, a 2# joint used for being connected with the 0# joint is installed at the inlet of a second branch pipeline for conveying polyester chips, and a 3# joint used for being connected with the 0# joint is installed at the inlet of a third branch pipeline for conveying polyester chips;
the export that the first branch pipeline was carried to the polyester chip is connected with container cabinet bag package, and the export that the second branch pipeline was carried to the polyester chip is connected with small packaging baling press, and the export that the third branch pipeline was carried to the polyester chip is connected with the upper end of section feed bin, and the lower extreme of section feed bin is connected with the ton packaging baling press that is located its below.
2. The polyester chip packaging style switching system according to claim 1, wherein a connecting pipeline between the chip bin and the ton packaging machine is provided with an eighth valve and a sixth valve, the eighth valve is arranged above the sixth valve; the small package packer is connected with an outlet of the eighth valve, and a seventh valve is arranged on the connecting pipeline.
3. The polyester chip packaging style switching system according to claim 2, further comprising a temporary storage bin; the temporary storage bin is located below the side of the slicing storage bin, the upper end of the temporary storage bin is connected with the outlet of the eighth valve, the connecting pipeline is provided with the fifth valve, the lower end of the fifth valve is connected with the fixed pipeline section, the connecting pipeline is provided with the iron remover, the fourth valve and the rotary valve, and the iron remover is closest to the temporary storage bin.
4. The polyester chip packaging style switching system of claim 3, wherein the fixed pipe segment is sequentially provided with a first valve, a filter, a self-operated regulating valve, a pressure gauge PI01, a third valve, a pressure gauge PI02 and a safety valve, wherein a pressure tapping pipe of the self-operated regulating valve is connected with an inlet of the third valve, and the safety valve is closest to the flange.
5. The polyester chip packaging style switching system of claim 4, wherein the connection point of the temporary storage bin and the fixed pipe section is located between the safety valve and the flange.
6. The system for switching between polyester chip packaging styles according to claim 4, further comprising a backup pipeline, wherein two ends of the backup pipeline are respectively connected with two ends of the third valve, and the backup pipeline is provided with the second valve.
7. The polyester chip packaging style switching system as claimed in claim 1, wherein the main polyester chip conveying pipeline is a pneumatic conveying pipeline.
8. The polyester chip packaging style switching system as claimed in claim 7, further comprising an electric hoist for transporting ton-packaged chips to above the feeding port.
9. The system of claim 1, wherein the 0# connector, the 1# connector, the 2# connector and the 3# connector are flanges.
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CN202123100435.8U CN216581295U (en) | 2021-12-10 | 2021-12-10 | Polyester chip packaging style switching system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115432232A (en) * | 2022-09-30 | 2022-12-06 | 广东众辉技术有限公司 | Lithium fluoride air flow conveying system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115432232A (en) * | 2022-09-30 | 2022-12-06 | 广东众辉技术有限公司 | Lithium fluoride air flow conveying system |
CN115432232B (en) * | 2022-09-30 | 2023-10-20 | 广东众辉技术有限公司 | Lithium fluoride air current conveying system |
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