CN216579245U

CN216579245U - High accuracy hot melt machine based on ultrasonic vibration

Info

Publication number: CN216579245U
Application number: CN202123230900.XU
Authority: CN
Inventors: 李军
Original assignee: Suzhou Delongfu Technology Co ltd
Current assignee: Suzhou Delongfu Technology Co ltd
Priority date: 2021-12-22
Filing date: 2021-12-22
Publication date: 2022-05-24
Anticipated expiration: 2031-12-22

Abstract

The utility model discloses a high-precision hot melting machine based on ultrasonic vibration, which relates to the related technical field of hot melting machines and comprises an operation table, a moving mechanism and a processing mechanism, wherein the moving mechanism is arranged above the operation table, the processing mechanism is arranged above the moving mechanism, the front end of the operation table is provided with a control panel, the upper surface of the operation table is fixedly provided with a support frame, the upper surface of the operation table is fixedly connected with a baffle plate close to the front end of the support frame, the high-precision hot melting machine is provided with the moving mechanism, the processing mechanism and the operation table, the servo motor in the moving mechanism is used for driving, so that the surface of a clamping plate is driven to be close to the other side of a heating element, and finally the clamping plate is tightly attached together to complete the fixation of the heating element, the clamping element is fixed by replacing a manual operation clamping element, the automation degree is improved, the ultrasonic wave is driven by the processing mechanism to process the welding surface close to the surface of the heating element, and finally, the treatment is carried out, so that the production and use requirements are met.

Description

High accuracy hot melt machine based on ultrasonic vibration

Technical Field

The utility model relates to the technical field related to a hot melting machine, in particular to a high-precision hot melting machine based on ultrasonic vibration.

Background

The hot melting machine is an instrument which transfers the heat of a heating plate to the welding surfaces of upper and lower plastic heating elements by an electric heating method to melt the surfaces of the upper and lower plastic heating elements, then quickly withdraws the heating plate, heats the upper and lower plastic heating elements and fuses, solidifies and integrates the melting surfaces into a whole.

The prior art has the following problems: the existing hot melting machine is generally used for directly placing heating elements on an operation table in the using process, so that the problem is easily caused in the processing process, or the heating element is fixed through manual operation, the automation degree is not high, the practicability of the hot melting machine is reduced, the production and use requirements cannot be met, and the hot melting machine is not beneficial to use.

SUMMERY OF THE UTILITY MODEL

For solving above-mentioned technical problem, provide a high accuracy hot melting machine based on ultrasonic vibration, this technical scheme has solved the current hot melting machine that provides in the above-mentioned background art and has generally all directly placed the heating member on the operation panel in the use, leads to the course of working to go wrong easily like this, or fixes through artifical manually operation holder, and degree of automation is not high to reduce the practicality of hot melting machine, can not satisfy the production and use demand, be unfavorable for the problem of use.

In order to achieve the purpose, the utility model adopts the technical scheme that:

a high-precision hot melting machine based on ultrasonic vibration comprises an operation table, a moving mechanism and a processing mechanism, wherein the moving mechanism is arranged above the operation table, the processing mechanism is arranged above the moving mechanism, a control panel is arranged at the front end of the operation table, a support frame is fixedly arranged on the upper surface of the operation table, a baffle is fixedly connected to the upper surface of the operation table close to the front end of the support frame, a first groove is formed in one side of the upper surface of the operation table close to the baffle, a second groove is formed in the other side of the upper surface of the operation table close to the baffle, the moving mechanism comprises a servo motor, a guide rod, a clamping plate, a first support and a second support, the servo motor is arranged inside the first groove, the guide rod is arranged inside the second groove, and the inner wall of the second groove is fixedly connected with one end of the guide rod, the surface sliding connection of guide bar has the fixed block, the upper surface of fixed block is connected with the lower fixed surface of second support, the opposite side of grip block and one side fixed connection of second support.

Preferably, the first support of fixedly connected with of one side of grip block, the inside bottom fixed mounting of first recess has servo motor, servo motor's output fixedly connected with dead lever, the one end of dead lever is rotated with the inner wall of first recess and is connected, the surperficial threaded connection of dead lever has the sliding block, the upper surface of sliding block and the lower fixed surface of first support are connected.

Preferably, the second support passes through fixed block and guide bar sliding connection, servo motor's output passes through dead lever and sliding block threaded connection, first support and second support pass through grip block fixed connection.

Preferably, processing mechanism includes telescopic cylinder, fixed plate, lifter plate, ultrasonic vibrator and ultrasonic treatment head all set up the below at the fixed plate, the front end fixedly connected with fixed plate of support frame, the last fixed surface of fixed plate installs telescopic cylinder, telescopic cylinder's output runs through in the fixed plate.

Preferably, the last fixed surface of lifter plate is connected with the sliding sleeve, the top of sliding sleeve is close to intermediate position department sliding connection and is had the slide bar, the top of slide bar and the lower fixed surface of fixed plate are connected, the last fixed surface that sliding sleeve and operation panel were run through to the bottom of slide bar is connected, telescopic cylinder's output and the last fixed surface of lifter plate are connected.

Preferably, the lower fixed surface of lifter plate installs ultrasonic vibrator, ultrasonic vibrator's bottom is provided with the ultrasonic treatment head, the lifter plate passes through sliding sleeve and slide bar sliding connection, the support frame passes through fixed plate and telescopic cylinder fixed connection.

Compared with the prior art, the utility model provides a high-precision hot melting machine based on ultrasonic vibration, which has the following beneficial effects:

the ultrasonic welding machine is provided with the moving mechanism, the processing mechanism and the operating platform, the servo motor in the moving mechanism is used for driving the surface of the clamping plate to be close to the other side of the heating element, and finally the clamping plate is tightly attached together to complete the fixing of the heating element.

Drawings

FIG. 1 is a schematic view of a three-dimensional structure of a high-precision hot melting machine based on ultrasonic vibration according to the present invention;

FIG. 2 is a schematic perspective view of a moving mechanism according to the present invention;

FIG. 3 is a schematic perspective view of a processing mechanism according to the present invention;

FIG. 4 is a front view of a high-precision hot melting machine based on ultrasonic vibration according to the present invention;

the reference numbers in the figures are:

1. an operation table; 2. a first groove; 3. a second groove; 4. a control panel; 5. a moving mechanism; 6. a support frame; 7. a processing mechanism; 8. a baffle plate; 9. a clamping plate; 10. a first bracket; 11. a second bracket; 12. a fixed block; 13. a slider; 14. a guide bar; 15. fixing the rod; 16. a servo motor; 17. a telescopic cylinder; 18. a fixing plate; 19. a lifting plate; 20. a sliding sleeve; 21. a slide bar; 22. an ultrasonic vibrator; 23. an ultrasonic treatment head.

Detailed Description

The following description is presented to disclose the utility model so as to enable any person skilled in the art to practice the utility model. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.

Referring to fig. 1-4, a high-precision hot melting machine based on ultrasonic vibration comprises an operation table 1, a moving mechanism 5 and a processing mechanism 7, wherein the moving mechanism 5 is arranged above the operation table 1, the processing mechanism 7 is arranged above the moving mechanism 5, a control panel 4 is arranged at the front end of the operation table 1, a support frame 6 is fixedly arranged on the upper surface of the operation table 1, a baffle plate 8 is fixedly connected to the upper surface of the operation table 1 close to the front end of the support frame 6, a first groove 2 is formed in one side of the upper surface of the operation table 1 close to the baffle plate 8, a second groove 3 is formed in the other side of the upper surface of the operation table 1 close to the baffle plate 8, the moving mechanism 5 comprises a servo motor 16, a guide rod 14, a clamping plate 9, a first support 10 and a second support 11, the servo motor 16 is arranged inside the first groove 2, the guide rod 14 is arranged inside the second groove 3, the inner wall of second recess 3 and the one end fixed connection of guide bar 14, the sliding surface of guide bar 14 is connected with fixed block 12, the upper surface of fixed block 12 and the lower fixed surface of second support 11 are connected, the opposite side of grip block 9 and one side fixed connection of second support 11, the face that grip block 9 and baffle 8 and heating member contacted all is provided with the rubber gasket, avoids rather than direct contact.

A first bracket 10 is fixedly connected to one side of the clamping plate 9, a servo motor 16 is fixedly installed at the bottom end inside the first groove 2, a fixing rod 15 is fixedly connected to the output end of the servo motor 16, one end of the fixing rod 15 is rotatably connected with the inner wall of the first groove 2, a sliding block 13 is connected to the surface of the fixing rod 15 through threads, the upper surface of the sliding block 13 is fixedly connected with the lower surface of the first bracket 10, a second bracket 11 is slidably connected with a guide rod 14 through a fixing block 12, the output end of the servo motor 16 is connected with the sliding block 13 through threads through the fixing rod 15, the first bracket 10 and the second bracket 11 are fixedly connected through the clamping plate 9, the processing mechanism 7 comprises a telescopic cylinder 17, a fixing plate 18, a lifting plate 19, an ultrasonic vibrator 22 and an ultrasonic processing head 23, the lifting plate 19, the ultrasonic vibrator 22 and the ultrasonic processing head 23 are all arranged below the fixing plate 18, the front end fixedly connected with fixed plate 18 of support frame 6, the last fixed surface of fixed plate 18 installs telescopic cylinder 17, and telescopic cylinder 17's output runs through in fixed plate 18.

The upper surface of the lifting plate 19 is fixedly connected with a sliding sleeve 20, the top end of the sliding sleeve 20 is slidably connected with a sliding rod 21 close to the middle position, the top end of the sliding rod 21 is fixedly connected with the lower surface of the fixed plate 18, the bottom end of the sliding rod 21 penetrates through the sliding sleeve 20 and is fixedly connected with the upper surface of the operating platform 1, the output end of the telescopic cylinder 17 is fixedly connected with the upper surface of the lifting plate 19, the lower surface of the lifting plate 19 is fixedly provided with an ultrasonic vibrator 22, the bottom end of the ultrasonic vibrator 22 is provided with an ultrasonic processing head 23, the ultrasonic processing head 23 of the ultrasonic vibrator 22 is matched for use, the smoothness of the product surface is improved, the quality of the product is improved, the lifting plate 19 is slidably connected with the sliding rod 21 through the sliding sleeve 20, the supporting frame 6 is fixedly connected with the telescopic cylinder 17 through the fixed plate 18, the servo motor 16 and the telescopic cylinder 17 are both connected with the control panel 4 through an external power supply, the power supply requirement of the hot melting machine during working is guaranteed.

When the utility model is used, a heating element to be processed is placed on the operation table 1, one side for clamping the heating element is attached to the front end of the baffle 8, then the servo motor 16 is started to work through the external power supply and the control panel 4, the output end of the servo motor 16 drives the fixed rod 15 to rotate in the first groove 2, wherein the sliding block 13 is limited through the first bracket 10, the sliding block 13 cannot rotate along with the fixed rod 15 in the rotating process, finally the sliding block 13 moves along the surface of the fixed rod 15, the sliding block 13 drives the clamping plate 9 to move along the surface of the guide rod 14 through the first bracket 10, the second bracket 11 and the fixed block 12, so that the surface of the clamping plate 9 is close to the other side of the heating element, finally the clamping plate is tightly attached together to complete the fixing of the heating element, then the telescopic cylinder 17 is started to work through the control panel 4, the output end of the telescopic cylinder 17 drives the lifting plate 19 to vertically move downwards along the surface of the sliding column 21 through the sliding sleeve 20, the lifting plate 19 drives the ultrasonic processing head 23 to be close to the welding surface of the heating element through the ultrasonic vibrator 22, and finally, the processing is carried out.

The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the utility model, but that various changes and modifications may be made without departing from the spirit and scope of the utility model, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a high accuracy hot melt machine based on ultrasonic vibration, a serial communication port, including operation panel (1), moving mechanism (5) and processing mechanism (7), moving mechanism (5) set up the top in operation panel (1), processing mechanism (7) set up the top in moving mechanism (5), the front end of operation panel (1) is provided with control panel (4), the last fixed surface of operation panel (1) installs support frame (6), the front end fixedly connected with baffle (8) that the upper surface of operation panel (1) is close to support frame (6), first recess (2) have been seted up to one side that the upper surface of operation panel (1) is close to baffle (8), second recess (3) have been seted up to the opposite side that the upper surface of operation panel (1) is close to baffle (8), moving mechanism (5) include servo motor (16), Guide bar (14), grip block (9), first support (10) and second support (11), servo motor (16) set up the inside in first recess (2), guide bar (14) set up the inside in second recess (3), the inner wall of second recess (3) and the one end fixed connection of guide bar (14), the sliding surface of guide bar (14) is connected with fixed block (12), the upper surface of fixed block (12) and the lower fixed surface of second support (11) are connected, the opposite side of grip block (9) and one side fixed connection of second support (11).

2. The ultrasonic vibration-based high-precision hot melting machine as claimed in claim 1, wherein: the utility model discloses a clamp plate, including the fixed connection of the inside bottom fixed mounting of first recess (2), the first support of fixedly connected with (10) of one side of grip block (9), servo motor (16) are installed to the inside bottom fixed mounting of first recess (2), the output end fixedly connected with dead lever (15) of servo motor (16), the one end of dead lever (15) is rotated with the inner wall of first recess (2) and is connected, the surperficial threaded connection of dead lever (15) has sliding block (13), the upper surface of sliding block (13) is connected with the lower fixed surface of first support (10).

3. The ultrasonic vibration-based high-precision hot melting machine as claimed in claim 2, wherein: second support (11) are through fixed block (12) and guide bar (14) sliding connection, the output of servo motor (16) passes through dead lever (15) and sliding block (13) threaded connection, first support (10) and second support (11) are through grip block (9) fixed connection.

4. The ultrasonic vibration-based high-precision hot melting machine as claimed in claim 1, wherein: processing mechanism (7) are including telescopic cylinder (17), fixed plate (18), lifter plate (19), ultrasonic vibrator (22) and ultrasonic treatment head (23) all set up the below at fixed plate (18), the front end fixedly connected with fixed plate (18) of support frame (6), the last fixed surface of fixed plate (18) installs telescopic cylinder (17), the output of telescopic cylinder (17) runs through in fixed plate (18).

5. The ultrasonic vibration-based high-precision hot melting machine as claimed in claim 4, wherein: the utility model discloses an operation panel, including lifter plate (19), last fixed surface of lifter plate (19) is connected with sliding sleeve (20), sliding sleeve (20) top is close to intermediate position department sliding connection has slide bar (21), the top of slide bar (21) and the lower fixed surface of fixed plate (18) are connected, the last fixed surface that sliding sleeve (20) and operation panel (1) are run through to the bottom of slide bar (21) is connected, the output of telescopic cylinder (17) and the last fixed surface of lifter plate (19) are connected.

6. The ultrasonic vibration-based high-precision hot melting machine as claimed in claim 5, wherein: the lower fixed surface of lifter plate (19) installs ultrasonic vibrator (22), the bottom of ultrasonic vibrator (22) is provided with ultrasonic treatment head (23), lifter plate (19) are through sliding sleeve (20) and slide bar (21) sliding connection, support frame (6) are through fixed plate (18) and telescopic cylinder (17) fixed connection.