CN216573006U - A microreactor for the preparation of protein-based polyphenol Pickering emulsions - Google Patents

A microreactor for the preparation of protein-based polyphenol Pickering emulsions Download PDF

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CN216573006U
CN216573006U CN202123025952.3U CN202123025952U CN216573006U CN 216573006 U CN216573006 U CN 216573006U CN 202123025952 U CN202123025952 U CN 202123025952U CN 216573006 U CN216573006 U CN 216573006U
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stirring
reaction
microreactor
wall
pickering emulsion
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杨晓琴
刘桢
赵平
王文博
韩康佳
符汶淦
谢东
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Southwest Forestry University
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Southwest Forestry University
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Abstract

The utility model provides a micro-reactor for preparing protein-based polyphenol pickering emulsion, which comprises a double-shaft micro-reaction device, wherein the double-shaft micro-reaction device comprises a reaction cylinder, the reaction cylinder comprises a stirring screening cavity and a reaction cavity, a motor is arranged on the upper side of the inner wall of the stirring screening cavity, an output end of the motor is provided with an output shaft, a first belt pulley is arranged on the output shaft, the first belt pulley is rotatably connected with a second belt pulley through a belt, a rotating shaft is arranged in the second belt pulley, stirring shafts are respectively arranged at the lower ends of the rotating shaft and the output shaft, an annular clamping groove is arranged at the bottom of the stirring screening cavity, and a screening screen plate is clamped in the annular clamping groove.

Description

一种用于蛋白基多酚皮克林乳液制备的微反应器A microreactor for the preparation of protein-based polyphenol Pickering emulsions

技术领域technical field

本实用新型主要涉及的Pickering乳液制备设备技术领域,具体为一种用于蛋白基多酚皮克林乳液制备的微反应器。The utility model mainly relates to the technical field of Pickering emulsion preparation equipment, in particular to a microreactor used for the preparation of protein-based polyphenol Pickering emulsion.

背景技术Background technique

Pickering乳液是一种由固体粒子代替传统有机表面活性剂稳定乳液体系的新型乳液,乳液(emulsions)是由两种互不相溶的液相组成的分散体系,其中内相或分散相以液滴的形式分散于外相或连续相中,即不必用两亲性的表面活性剂来降低界面张力,直接用胶体尺寸范围的胶体微粒分散于乳液之中即可制得稳定的乳液,这种只用胶体粒子单独稳定的乳状液称为Pickering乳状液。Pickering emulsion is a new type of emulsion stabilized by solid particles instead of traditional organic surfactants. Emulsions are dispersion systems composed of two immiscible liquid phases, in which the internal phase or dispersed phase is formed by droplets In the form of dispersing in the external phase or continuous phase, that is, it is not necessary to use an amphiphilic surfactant to reduce the interfacial tension, and a stable emulsion can be obtained by directly dispersing colloidal particles in the colloidal size range in the emulsion. Emulsions in which colloidal particles are individually stabilized are called Pickering emulsions.

在对Pickering乳状液制备的过程中,需要用到微反应设备,然而现如今的微反应设备的混合效果较差,液体中含有少量的凝结物无法在反应前得到有效的处理,导致最后影响成品的质量。In the process of preparing Pickering emulsion, micro-reaction equipment is needed. However, the mixing effect of today's micro-reaction equipment is poor, and the liquid contains a small amount of coagulum that cannot be effectively treated before the reaction, resulting in the final impact on the finished product. the quality of.

基于此,我们需要研制出一种双轴微反应装置,从而可以打散液体中少量的凝结物,并进行筛选,降低了对反应的影响,提高了最后成品的质量,并且结构简单,安装方便,便于移动。Based on this, we need to develop a dual-axis micro-reaction device, which can disperse a small amount of condensate in the liquid and screen it, reduce the impact on the reaction, improve the quality of the final product, and has a simple structure and easy installation. , easy to move.

实用新型内容Utility model content

本实用新型主要提供了一种用于蛋白基多酚皮克林乳液制备的微反应器,用以解决上述背景技术中提出的技术问题。The utility model mainly provides a microreactor for preparing protein-based polyphenol Pickering emulsion, which is used to solve the technical problems raised in the above background technology.

本实用新型解决上述技术问题采用的技术方案为:The technical scheme adopted by the utility model to solve the above-mentioned technical problems is:

一种用于蛋白基多酚皮克林乳液制备的微反应器,包括双轴微反应装置,所述双轴微反应装置包括反应筒,所述反应筒包括搅拌筛选腔和反应腔,所述搅拌筛选腔内壁上侧设置有电机,所述电机的输出端设置有输出轴,所述输出轴上设置有第一皮带轮,所述第一皮带轮通过皮带转动连接有第二皮带轮,所述第二皮带轮内设置有转轴,所述转轴下端和输出轴下端均设置有搅拌轴,所述搅拌筛选腔底部设置有环形卡槽,所述环形卡槽卡接有筛选网板。A microreactor for protein-based polyphenol Pickering emulsion preparation, comprising a biaxial microreaction device, the biaxial microreaction device comprising a reaction cylinder, the reaction cylinder comprising a stirring and screening cavity and a reaction cavity, the The upper side of the inner wall of the stirring and screening cavity is provided with a motor, the output end of the motor is provided with an output shaft, the output shaft is provided with a first pulley, and the first pulley is connected with a second pulley through a belt rotation. A rotating shaft is arranged in the pulley, and a stirring shaft is arranged at the lower end of the rotating shaft and the lower end of the output shaft. The bottom of the stirring and screening cavity is provided with an annular clamping groove, and the annular clamping groove is clamped with a screening screen plate.

进一步的,所述转轴上端转动连接有连接座,所述连接座外壁上侧与搅拌筛选腔内壁上侧相互连接。Further, a connection seat is rotatably connected to the upper end of the rotating shaft, and the upper side of the outer wall of the connection seat and the upper side of the inner wall of the stirring and screening cavity are connected to each other.

进一步的,所述反应腔内设置有电加热棒,所述电加热棒上设置有缠绕成型的反应器流道。Further, an electric heating rod is arranged in the reaction chamber, and a wound reactor flow channel is arranged on the electric heating rod.

进一步的,所述搅拌筛选腔内壁下表面设置有接口,所述接口下端与反应器流道上端相互连接。Further, an interface is provided on the lower surface of the inner wall of the stirring and screening cavity, and the lower end of the interface is connected to the upper end of the flow channel of the reactor.

进一步的,所述反应器流道下端设置有出口管道,所述出口管道上设置有阀门。Further, an outlet pipe is arranged at the lower end of the flow channel of the reactor, and a valve is arranged on the outlet pipe.

进一步的,所述反应筒外壁两侧分别设置有把手。Further, handles are respectively provided on both sides of the outer wall of the reaction cylinder.

进一步的,所述反应筒外壁下侧设置有防滑底座。Further, the lower side of the outer wall of the reaction cylinder is provided with a non-slip base.

与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:

本实用新型通过双轴微反应装置,实现了可以打散液体中少量的凝结物,并进行筛选,降低了对反应的影响,提高了最后成品的质量,并且结构简单,安装方便,便于移动,通过阀门,实现了对出口管道的通断进行控制,通过把手,实现了对着力点的提供,方便对反应筒的搬移。The utility model realizes that a small amount of condensate in the liquid can be dispersed and screened through the biaxial micro-reaction device, the influence on the reaction is reduced, the quality of the final product is improved, and the structure is simple, the installation is convenient, and the movement is convenient. Through the valve, the on-off control of the outlet pipeline is realized, and through the handle, the provision of the force point is realized, which facilitates the removal of the reaction cylinder.

以下将结合附图与具体的实施例对本实用新型进行详细的解释说明。The present utility model will be explained in detail below with reference to the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;

图2为本实用新型的反应筒内部结构截面示意图;2 is a schematic cross-sectional view of the internal structure of the reaction cylinder of the present invention;

图3为本实用新型的反应筒底部局部结构示意图;3 is a schematic diagram of the partial structure of the bottom of the reaction cylinder of the present invention;

图4为图2A区放大示意图。FIG. 4 is an enlarged schematic diagram of the area of FIG. 2A .

图中:1、双轴微反应装置;11、反应筒;111、搅拌筛选腔;112、反应腔;12、电机;121、输出轴;13、第一皮带轮;131、第二皮带轮;14、转轴;15、搅拌轴;16、连接座;17、环形卡槽;171、筛选网板;18、接口;19、防滑底座;2、把手;3、电加热棒;31、反应器流道;32、出口管道;4、阀门。In the figure: 1. Biaxial micro-reaction device; 11. Reaction cylinder; 111. Stirring and screening chamber; 112. Reaction chamber; 12. Motor; 121. Output shaft; 13. First pulley; 131, Second pulley; 14, Rotating shaft; 15, stirring shaft; 16, connecting seat; 17, annular slot; 171, screening screen; 18, interface; 19, non-slip base; 2, handle; 3, electric heating rod; 31, reactor flow channel; 32. Outlet pipeline; 4. Valve.

具体实施方式Detailed ways

为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更加全面的描述,附图中给出了本实用新型的若干实施例,但是本实用新型可以通过不同的形式来实现,并不限于文本所描述的实施例,相反的,提供这些实施例是为了使对本实用新型公开的内容更加透彻全面。In order to facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the related drawings. Several embodiments of the present utility model are given in the accompanying drawings, but the present utility model can be realized in different forms, and it is not We are limited to the embodiments described herein, but rather, these embodiments are provided so that this disclosure will be thorough and complete.

需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上也可以存在居中的元件,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件,本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed" to another element, it may be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it may be The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for the purpose of illustration only.

除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常连接的含义相同,本文中在本实用新型的说明书中所使用的术语知识为了描述具体的实施例的目的,不是旨在于限制本实用新型,本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated with those skilled in the technical field of the present invention. For the purpose of the examples, and not for the purpose of limiting the present invention, the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

请着重参照附图1-4,一种用于蛋白基多酚皮克林乳液制备的微反应器,包括双轴微反应装置1,所述双轴微反应装置1包括反应筒 11,所述反应筒11包括搅拌筛选腔111和反应腔112,所述搅拌筛选腔111内壁上侧设置有电机12,所述电机12的输出端设置有输出轴121,所述输出轴121上设置有第一皮带轮13,所述第一皮带轮 13通过皮带转动连接有第二皮带轮131,所述第二皮带轮131内设置有转轴14,所述转轴14下端和输出轴121下端均设置有搅拌轴15,所述搅拌筛选腔111底部设置有环形卡槽17,所述环形卡槽17卡接有筛选网板171。Please emphatically refer to the accompanying drawings 1-4, a microreactor for the preparation of protein-based polyphenol Pickering emulsion, comprising a biaxial microreaction device 1, the biaxial microreaction device 1 comprises a reaction cylinder 11, the The reaction cylinder 11 includes a stirring and screening chamber 111 and a reaction chamber 112. A motor 12 is provided on the upper side of the inner wall of the stirring and screening chamber 111, and an output shaft 121 is provided at the output end of the motor 12. The output shaft 121 is provided with a first The pulley 13, the first pulley 13 is connected with a second pulley 131 through a belt rotation, the second pulley 131 is provided with a rotating shaft 14, and the lower end of the rotating shaft 14 and the lower end of the output shaft 121 are provided with a stirring shaft 15, the said The bottom of the stirring and screening cavity 111 is provided with an annular clamping groove 17 , and the annular clamping groove 17 is clamped with a screening screen plate 171 .

请着重参照附图1和附图3,所述反应器流道31下端设置有出口管道32,所述出口管道32上设置有阀门4,通过阀门4,实现了对出口管道32的通断进行控制,所述反应筒11外壁两侧分别设置有把手2,通过把手2,实现了对着力点的提供,方便对反应筒11的搬移,所述反应筒11外壁下侧设置有防滑底座19,通过防滑底座19,实现了增大反应筒11底部的最大静摩擦力。Please refer to the accompanying drawings 1 and 3 emphatically. The lower end of the reactor flow channel 31 is provided with an outlet pipe 32, and the outlet pipe 32 is provided with a valve 4. Through the valve 4, the on-off of the outlet pipe 32 is realized. Control, the two sides of the outer wall of the reaction cylinder 11 are respectively provided with handles 2, through the handle 2, the provision of the force point is realized, which is convenient for the removal of the reaction cylinder 11, and the lower side of the outer wall of the reaction cylinder 11 is provided with a non-slip base 19, Through the non-slip base 19 , the maximum static friction force of the bottom of the reaction tube 11 is increased.

请着重参照附图2和附图4,所述转轴14上端转动连接有连接座16,所述连接座16外壁上侧与搅拌筛选腔111内壁上侧相互连接,通过连接座16,实现了转轴14上端与搅拌筛选腔111内壁上侧的连接,所述反应腔112内设置有电加热棒3,所述电加热棒3上设置有缠绕成型的反应器流道31,通过电加热棒3,实现了为反应器流道 31内的乳液提供适合的反应温度,所述搅拌筛选腔111内壁下表面设置有接口18,所述接口18下端与反应器流道31上端相互连接,通过接口18,实现了将筛选后的液体导入反应器流道31内。2 and 4, the upper end of the shaft 14 is rotatably connected with a connecting seat 16, the upper side of the outer wall of the connecting seat 16 and the upper side of the inner wall of the stirring and screening cavity 111 are connected to each other, and the connecting seat 16 realizes the rotating shaft. The upper end of 14 is connected to the upper side of the inner wall of the stirring and screening cavity 111. An electric heating rod 3 is arranged in the reaction cavity 112. It is realized that a suitable reaction temperature is provided for the emulsion in the reactor flow channel 31. The lower surface of the inner wall of the stirring and screening cavity 111 is provided with an interface 18, and the lower end of the interface 18 is connected to the upper end of the reactor flow channel 31. Through the interface 18, The screened liquid is introduced into the reactor channel 31 .

本实用新型的具体操作方式如下:The specific operation mode of the present utility model is as follows:

首先将装置整体放置在水平桌面上,然后检查装置整体内的各个器件是否存在安全隐患,在确保无安全隐患后接通电源,然后将需要制备的乳液原料导入反应筒11内的搅拌筛选腔111,随之电机12启动,输出轴121通过皮带带动转轴14同步转动,然后输出轴121和转轴14下端的搅拌轴15开始旋转,打散液体中的凝结物,随之通过筛选网板171流入到接口18内,然后进入反应器流道31,同时电加热棒3提供适当的反应温度,进行反应,最后打开阀门4,从出口管道32将乳液导出。First, place the device as a whole on a horizontal tabletop, then check whether there are potential safety hazards in each device in the device as a whole, turn on the power after ensuring that there are no potential safety hazards, and then introduce the emulsion raw materials to be prepared into the stirring and screening chamber 111 in the reaction cylinder 11 , then the motor 12 starts, the output shaft 121 drives the rotating shaft 14 to rotate synchronously through the belt, and then the output shaft 121 and the stirring shaft 15 at the lower end of the rotating shaft 14 start to rotate, dispersing the condensate in the liquid, and then flows into the In the interface 18, and then into the reactor flow channel 31, while the electric heating rod 3 provides an appropriate reaction temperature, the reaction is carried out, and finally the valve 4 is opened to export the emulsion from the outlet pipe 32.

上述结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的这种非实质改进,或未经改进将本实用新型的构思和技术方案直接应用于其他场合的,均在本实用新型的保护范围之内。The present utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present utility model is not limited by the above-mentioned methods, as long as the non-substantial improvement made by the method concept and technical solution of the present utility model is adopted, or the Improvements in which the concept and technical solutions of the present invention are directly applied to other occasions are all within the protection scope of the present invention.

Claims (7)

1. A micro-reactor for preparing protein-based polyphenol pickering emulsion comprises a double-shaft micro-reaction device (1), it is characterized in that the double-shaft micro-reaction device (1) comprises a reaction cylinder (11), the reaction cylinder (11) comprises a stirring screening cavity (111) and a reaction cavity (112), a motor (12) is arranged on the upper side of the inner wall of the stirring and screening cavity (111), an output end of the motor (12) is provided with an output shaft (121), a first belt pulley (13) is arranged on the output shaft (121), the first belt pulley (13) is rotationally connected with a second belt pulley (131) through a belt, a rotating shaft (14) is arranged in the second belt pulley (131), stirring shafts (15) are arranged at the lower end of the rotating shaft (14) and the lower end of the output shaft (121), stirring screening chamber (111) bottom is provided with ring groove (17), ring groove (17) joint has screening otter board (171).
2. The microreactor for preparing protein-based polyphenol pickering emulsion as claimed in claim 1, wherein the upper end of the rotating shaft (14) is rotatably connected with a connecting seat (16), and the upper side of the outer wall of the connecting seat (16) is connected with the upper side of the inner wall of the stirring and screening chamber (111).
3. The microreactor for preparing protein-based polyphenol pickering emulsion according to claim 1, wherein an electric heating rod (3) is arranged in the reaction chamber (112), and a reactor flow channel (31) formed by winding is arranged on the electric heating rod (3).
4. The microreactor for preparing protein-based polyphenol pickering emulsion as claimed in claim 2, wherein the lower surface of the inner wall of the stirring and screening chamber (111) is provided with an interface (18), and the lower end of the interface (18) is connected with the upper end of the reactor flow channel (31).
5. Microreactor for the preparation of a protein-based polyphenol pickering emulsion according to claim 4, wherein the lower end of the reactor flow channel (31) is provided with an outlet channel (32), and the outlet channel (32) is provided with a valve (4).
6. The microreactor for preparing protein-based polyphenol pickering emulsion as claimed in claim 1, wherein handles (2) are respectively arranged on two sides of the outer wall of the reaction cylinder (11).
7. The microreactor for the preparation of protein-based polyphenol pickering emulsion according to claim 6, wherein the lower side of the outer wall of the reaction cylinder (11) is provided with an anti-slip base (19).
CN202123025952.3U 2021-12-03 2021-12-03 A microreactor for the preparation of protein-based polyphenol Pickering emulsions Expired - Fee Related CN216573006U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117122060A (en) * 2023-10-24 2023-11-28 海南省农业科学院三亚研究院(海南省实验动物研究中心) Preparation method and application of stable piperine Pickering emulsion

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117122060A (en) * 2023-10-24 2023-11-28 海南省农业科学院三亚研究院(海南省实验动物研究中心) Preparation method and application of stable piperine Pickering emulsion

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