CN216557072U - Heating circular tube assembly with backflow prevention design - Google Patents

Heating circular tube assembly with backflow prevention design Download PDF

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Publication number
CN216557072U
CN216557072U CN202122965803.9U CN202122965803U CN216557072U CN 216557072 U CN216557072 U CN 216557072U CN 202122965803 U CN202122965803 U CN 202122965803U CN 216557072 U CN216557072 U CN 216557072U
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water
pad
water inlet
backflow prevention
heat
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CN202122965803.9U
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邓进甫
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Dongguan Tps Electronic Technology Co ltd
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Dongguan Tps Electronic Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

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  • Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)

Abstract

The utility model belongs to the technical field of liquid heating equipment, and particularly relates to a heating circular tube assembly with a backflow prevention design and a preparation process thereof. The thick film heating component on the heating tube heats the liquid, the diversion trench is spiral, so that the thick film heating component has quick thermal response, meanwhile, the water inlet is provided with the backflow prevention component, the liquid backflow is effectively prevented when the thick film heating component stops working, and the water outlet is provided with the water-vapor separation device, so that boiled water is effectively reduced from being discharged along with steam.

Description

Heating circular tube assembly with backflow prevention design
Technical Field
The utility model belongs to the technical field of liquid heating equipment, and particularly relates to a heating circular tube assembly with a backflow prevention design.
Background
To the product that needs instant steam such as machine of sweeping the floor, floor sterilizing machine, electric iron, the heating element who adopts the electric heat pipe class mostly heats water, and its heat time is long, can't satisfy instant steam requirement, and user experience feels poor to some steam equipment's water is easy to flow back, also discharges water simultaneously easily when steam, and it is troublesome to have brought some unnecessary for the user, and the result of use is relatively poor.
SUMMERY OF THE UTILITY MODEL
The utility model provides a heating pipe subassembly of anti-return design, includes water conservancy diversion water course and heating tube, be provided with spiral helicine guiding gutter on the outer wall of water conservancy diversion water course, the heating tube cover is located the periphery of water conservancy diversion water course, be provided with thick film heating element on the heating tube, the upper and lower both ends in water conservancy diversion water course are provided with delivery port and water inlet respectively, the both ends of guiding gutter respectively with the delivery port and the water inlet intercommunication, the water inlet is provided with anti-return assembly, the delivery port is provided with moisture separator.
The outer wall of the diversion water channel protrudes outwards to form a spiral lug, a gap of the lug forms the diversion trench, and the outer side of the lug is abutted to the inner wall of the heating tube.
Wherein, water conservancy diversion water course and lug all adopt stainless steel material or ceramic material.
Wherein, the bottom of water conservancy diversion water course is sunken to the inboard and is formed first recess, first recess with the water inlet intercommunication, anti-return assembly includes piston piece and spring, the spring set up in the first recess, the piston piece with the spring butt, when the spring is uncompressed, the outer wall of piston piece covers the water inlet, when the spring is compressed by piston piece extrusion production deformation compression, the outer wall of piston piece does not cover the water inlet.
The top of the diversion water channel is sunken towards the inner side to form a second groove, the water outlet is communicated with the inner wall of the second groove, and the water-vapor separation device is located at the top of the second groove.
Wherein, the height of lug is not more than 1.5mm, the cross section of lug is one of triangle-shaped, trapezoidal, rectangle, circular and semi-ellipse.
Wherein, the pipe subassembly that generates heat includes first end cover and second end cover, first end cover and the second end cover respectively with the both ends zonulae occludens of heating tube, first end cover and the second end cover is provided with inlet tube and outlet pipe respectively, the inlet tube with the water inlet intercommunication, the outlet pipe with vapor separation device's output intercommunication.
The water-vapor separation device and the second end cover are integrally arranged, and the water-vapor separation device is made of stainless steel materials or ceramic materials.
The water inlet is provided with four water inlets which are distributed in a cross shape, the number of the water outlets is two, and the two water outlets are respectively provided with the left end and the right end of the diversion water channel.
Wherein, thick film heating element includes insulating dielectric film layer, wire, pad rete, generate heat resistive film layer and outer protection rete, the wire pad rete and generate heat resistive film layer all set up in insulating dielectric film layer with between the outer protection rete, be provided with first pad and second pad on the pad rete, first window and second window have been seted up on the outer protection rete, first pad and the second pad respectively with first window and the second window corresponds the setting, first pad and the second pad all is connected with the electric connector.
The utility model has the beneficial effects that: the thick film heating component on the heating tube heats the liquid, the diversion trench is spiral, so that the thick film heating component has quick thermal response, the liquid can be quickly, continuously and stably heated to generate steam, meanwhile, the water inlet is provided with the backflow prevention component, the liquid backflow is effectively prevented when the operation is stopped, and the water outlet is provided with the water-vapor separation device, so that boiled water is effectively reduced to be discharged along with the steam.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an exploded view of the present invention with the electrical connector removed.
Fig. 3 is a cross-sectional view of the present invention.
Fig. 4 is a cross-sectional view of the second end cap and moisture separator of the present invention.
FIG. 5 is a schematic structural diagram of an insulating dielectric film layer according to the present invention.
Fig. 6 is a schematic structural diagram of a wire and a pad film layer according to the present invention.
Fig. 7 is a schematic structural view of the heating resistance film layer of the present invention.
Fig. 8 is a schematic structural diagram of an outer protective film layer of the present invention.
Fig. 9 is a cross-sectional view of a second end cap and moisture separator device according to a second embodiment of the utility model.
Fig. 10 is a cross-sectional view of a flow channel in a second example of the utility model.
The reference numerals are respectively: 1. the device comprises a flow guide water channel, 2, a heating pipe, 3, a thick film heating component, 4, an anti-backflow component, 5, a water-vapor separation device, 6, a first end cover, 7, a second end cover, 8 and a step part;
101. the water inlet structure comprises a diversion trench 102, a water inlet 103, a water outlet 104, a bump 105, a first groove 106 and a second groove;
301. an insulating dielectric film layer 302, a conducting wire 303, a pad film layer 304, a heat-generating resistive film layer 305, an outer protective film layer 306, a first pad 307, a second pad 308, a first window 309, a second window 310, and an electrical connector;
401. piston block, 402, spring;
601. a water inlet pipe;
701. and (5) discharging a water pipe.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention is described in detail below with reference to the attached drawings.
A first example of a heating tube assembly of an anti-backflow design of the present invention:
the utility model provides a heating pipe subassembly of anti-return design, as fig. 1-fig. 8, includes water conservancy diversion water course 1 and heating tube 2, be provided with spiral helicine guiding gutter 101 on the outer wall of water conservancy diversion water course 1, 2 covers of heating tube are located the periphery of water conservancy diversion water course 1, be provided with thick film heating element 3 on the heating tube 2, the upper and lower both ends of water conservancy diversion water course 1 are provided with delivery port 103 and water inlet 102 respectively, the both ends of guiding gutter 101 respectively with delivery port 103 and water inlet 102 intercommunication, water inlet 102 is provided with anti-return assembly 4, delivery port 103 is provided with water vapor separation device 5. Specifically, the water heater is novel in structure and ingenious in design, liquid is input through the water inlet 102 and flows in the flow guide groove 101, the thick film heating assembly 3 on the heating pipe 2 heats the liquid, the flow guide groove 101 is spiral, so that the thick film heating assembly 3 is quick in thermal response and can quickly, continuously and stably heat the liquid to generate steam, meanwhile, the water inlet 102 is provided with the backflow prevention assembly 4, liquid backflow when the water heater stops working is effectively prevented, and the water outlet 103 is provided with the water-vapor separation device 5, so that boiled water is effectively reduced to be discharged along with the steam.
In the heating circular tube assembly with the anti-backflow design, the inside of the flow guide water channel 1 is solid. In particular, the diversion water channel 1 is set to be solid and has better stability.
This example the heating pipe subassembly of anti-reflux design, the outer wall of water conservancy diversion water course 1 forms spiral helicine lug 104 to the outside arch, the clearance of lug 104 forms guiding gutter 101, the outside of lug 104 with the inner wall butt of heating tube 2, the height of lug 104 is not more than 1.5mm, the cross section of lug 104 is one of triangle-shaped, trapezoidal, rectangle, circular and semi-ellipse. Specifically, the larger the height of the protrusion of the bump 104, the larger the flow rate of the liquid, which is likely to result in poor liquid heating effect, and thus the user's requirement is not met.
Further, the effect of heating liquid is excellent, the water guide channel 1 and the lug 104 are made of stainless steel or ceramic materials, so that the liquid is free from peculiar smell, toxic and harmful substances cannot be generated in the heating process, and the liquid heating device is safe and reliable to use for a long time.
This example the circular tube subassembly that generates heat of anti-return design, the bottom of water conservancy diversion water course 1 is sunken to the inboard and is formed first recess 105, first recess 105 with water inlet 102 intercommunication, anti-return assembly 4 includes piston block 401 and spring 402, spring 402 set up in the first recess 105, piston block 401 with the spring 402 butt, when spring 402 is uncompressed, piston block 401's outer wall covers water inlet 102, when spring 402 is extruded by piston block 401 and is produced the deformation compression, piston block 401's outer wall does not cover water inlet 102. Specifically, when in use, liquid water is led to the piston block 401, the water pushes the piston block 401, the spring 402 is compressed at the moment, the piston block 401 moves, so that the outer wall of the piston block 401 does not cover the water inlet 102, and the liquid water can flow into the diversion trench 101; when the water supply is stopped outside, the piston block 401 is not stressed any more, the spring 402 rebounds, the outer wall of the piston block 401 covers the water inlet 102, and the liquid water cannot flow out, so that the phenomenon of liquid water backflow is effectively prevented.
This example the heating pipe subassembly of anti-return design, the top of water conservancy diversion water course 1 is sunken to the inboard and forms second recess 106, delivery port 103 intercommunication the inner wall of second recess 106, vapor separation device 5 is located second recess 106 top. Specifically, the heated boiled water and the water vapor enter the second groove 106 through the water outlet 103, the water vapor is discharged by the water vapor separation device 5, and the boiled water cannot be discharged and is continuously subjected to heat exchange in the diversion trench 101 to generate steam.
This example the heating pipe subassembly of anti-return design, the heating pipe subassembly includes first end cover 6 and second end cover 7, first end cover 6 and second end cover 7 respectively with the both ends zonulae occludens of heating tube 2, first end cover 6 and second end cover 7 is provided with inlet tube 601 and outlet pipe 701 respectively, inlet tube 601 with water inlet 102 intercommunication, outlet pipe 701 with vapor separation device 5's output intercommunication.
This example the heating pipe subassembly of anti-reflux design, the outside of first end cap 6 and the outside of second end cap 7 all are provided with step portion 8, step portion 8 with 2 zonulae occludens of heating tube.
Specifically, through step portion 8, the middle part of first end cover 6 and second end cover 7 all imbeds in the heating tube 2 for first end cover 6 and second end cover 7 all form closely laminating with heating tube 2, and clearance rethread laser welded fastening or argon arc welded fastening between clearance between heating tube 2 and the first end cover 6 and heating tube 2 and the second end cover 7 are sealed effectual.
This example the heating pipe subassembly of anti-return design, steam separator 5 with 7 integral types of second end cover set up, steam separator 5 adopts stainless steel or ceramic material. Specifically, steam separator 5 sets up with 7 integral types of second end cover, and stability is strong, adopts stainless steel or ceramic material, and water or vapor are difficult to take place chemical reaction with steam separator 5, have improved steam separator 5's life when having guaranteed steam's output quality.
This example heating pipe subassembly of anti-return design, water inlet 102 is provided with four, water inlet 102 is the cross form and distributes, delivery port 103 is provided with two, and two delivery ports 103 set up both ends about water conservancy diversion water course 1 respectively. Specifically, the liquid water and the vapor can flow through the two water outlets 103, and the flow is smooth.
The thick film heating element 3 includes an insulating medium film layer 301, a conducting wire 302, a pad film layer 303, a heating resistive film layer 304 and an outer protective film layer 305, wherein the conducting wire 302, the pad film layer 303 and the heating resistive film layer 304 are disposed between the insulating medium film layer 301 and the outer protective film layer 305, the pad film layer 303 is provided with a first pad 306 and a second pad 307, the outer protective film layer 305 is provided with a first window 308 and a second window 309, the first pad 306 and the second pad 307 are disposed corresponding to the first window 308 and the second window 309, and the first pad 306 and the second pad 307 are connected to an electrical connector 310. Specifically, the thick film heating element 3 provided above has a small volume and high heating efficiency, and is connected with an external power supply device only through the first window 308 and the second window 309, so that the connection is stable.
A second example of a heating tube assembly of an anti-backflow design of the present invention:
as shown in fig. 9 to 10, this example differs from the first example in that: the heating circular tube assembly with the anti-backflow design is characterized in that the inside of the flow guide water channel 1 is hollow, and the second end cover 7 and the water-vapor separation device 5 are arranged in a split mode. Specifically, the water guide channel 1 can be prepared by a mould pressing process and a high-temperature firing process, and the hollow water guide channel and the water-vapor separation device 5 are arranged in a split mode, so that the production cost can be further reduced.
Although the present invention has been described with reference to the above preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims (10)

1. The utility model provides a pipe subassembly that generates heat of anti-return design which characterized in that: including water conservancy diversion water course and heating tube, be provided with spiral helicine guiding gutter on the outer wall of water conservancy diversion water course, the heating tube cover is located the periphery of water conservancy diversion water course, be provided with thick film heating element on the heating tube, the upper and lower both ends in water conservancy diversion water course are provided with delivery port and water inlet respectively, the both ends of guiding gutter respectively with the delivery port and the water inlet intercommunication, the water inlet is provided with anti-return assembly, the delivery port is provided with steam separator.
2. A heat-generating round tube assembly of backflow prevention design as claimed in claim 1, wherein: the outer wall of the diversion water channel protrudes outwards to form a spiral lug, the gap of the lug forms the diversion trench, and the outer side of the lug is abutted against the inner wall of the heating tube.
3. A heat-generating round tube assembly of backflow prevention design as claimed in claim 2, wherein: the flow guide water channel and the lug are made of stainless steel materials or ceramic materials.
4. A heat-generating round tube assembly of backflow prevention design as claimed in claim 1, wherein: the bottom of water conservancy diversion water course is to sunken first recess that forms to the inboard, first recess with the water inlet intercommunication, anti-return assembly includes piston piece and spring, the spring set up in the first recess, the piston piece with the spring butt, when the spring is uncompressed, the outer wall of piston piece covers the water inlet, when the spring is compressed by piston piece extrusion production deformation compression, the outer wall of piston piece does not cover the water inlet.
5. A heat-generating round tube assembly of backflow prevention design as claimed in claim 1, wherein: the top of water conservancy diversion water course is sunken to the inboard and is formed the second recess, the delivery port intercommunication the inner wall of second recess, water vapor separation device is located second recess top.
6. A heat-generating round tube assembly of backflow prevention design as claimed in claim 2, wherein: the height of the bump is not more than 1.5mm, and the cross section of the bump is one of a triangle, a trapezoid, a rectangle, a circle and a semi-ellipse.
7. A heat-generating round tube assembly of backflow prevention design as claimed in claim 1, wherein: the heating pipe component comprises a first end cover and a second end cover, the first end cover and the second end cover are respectively connected with two ends of the heating pipe in an tight mode, the first end cover and the second end cover are respectively provided with a water inlet pipe and a water outlet pipe, the water inlet pipe is communicated with the water inlet, and the water outlet pipe is communicated with the output end of the water-vapor separation device.
8. A heat-generating round tube assembly of backflow prevention design as claimed in claim 7, wherein: the water-vapor separation device and the second end cover are integrally arranged, and the water-vapor separation device is made of stainless steel materials or ceramic materials.
9. A heat-generating round tube assembly of backflow prevention design as claimed in claim 1, wherein: the water inlet is provided with four, the water inlet is the cross and distributes, the delivery port is provided with two, and two delivery ports set up the left and right sides both ends of water conservancy diversion water course respectively.
10. A heat-generating round tube assembly of backflow prevention design as claimed in claim 1, wherein: thick film heating element includes insulating dielectric film layer, wire, pad rete, generate heat resistive film layer and outer protection rete, the wire pad rete and generate heat resistive film layer all set up in insulating dielectric film layer with between the outer protection rete, be provided with first pad and second pad on the pad rete, first window and second window have been seted up to outer protection rete, first pad and the second pad respectively with first window and the second window corresponds the setting, first pad and the second pad all is connected with the electric connector.
CN202122965803.9U 2021-11-29 2021-11-29 Heating circular tube assembly with backflow prevention design Active CN216557072U (en)

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CN216557072U true CN216557072U (en) 2022-05-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114034025A (en) * 2021-11-29 2022-02-11 东莞市东思电子技术有限公司 Heating circular tube assembly with anti-backflow design and manufacturing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114034025A (en) * 2021-11-29 2022-02-11 东莞市东思电子技术有限公司 Heating circular tube assembly with anti-backflow design and manufacturing method thereof

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