CN216554307U

CN216554307U - Automatic filter element replacing mechanism for air compressor

Info

Publication number: CN216554307U
Application number: CN202123129999.4U
Authority: CN
Inventors: 王晓琳
Original assignee: Shenyang Oujia Metal Products Co ltd
Current assignee: Shenyang Oujia Metal Products Co ltd
Priority date: 2021-12-14
Filing date: 2021-12-14
Publication date: 2022-05-17
Anticipated expiration: 2031-12-14

Abstract

The utility model discloses an automatic filter element replacing mechanism for an air compressor, which belongs to the technical field of air compressors and comprises a base, an air compressor, a filter chamber, a filter tank, an air guide port A, a fan and an air filter element. According to the utility model, after a worker carries a plurality of air filter elements to a work place, one air filter element slides in from the bottom of the filter tank, and the fixed rod at the top of the other air filter element slides in the fixed plate at the bottom of the air filter element in the filter tank, the worker rotates one air filter element to enable the fixture block B and the fixture block C to be in fit clamping connection, and the number of the air filter elements required to be used is installed in the same way and is drawn into the filter tank.

Description

Automatic filter element replacing mechanism for air compressor

Technical Field

The utility model belongs to the technical field of air compressors, and particularly relates to an automatic filter element replacing mechanism for an air compressor.

Background

An air compressor is an apparatus for compressing gas, and a compression structure inside the air compressor is similar to that inside a water pump.

The air filter element that current air compressor used external air leading-in and when compressing at the staff, because the supporting air filter element of current air compressor all needs the staff to unpack air compressor apart the back in long-term use, just can dismantle the change with air filter element, and is special troublesome, and inconvenient, and because only can install in the air compressor of current and place an air filter element, make current air compressor can not use an air filter element that finishes the back and change new immediately.

SUMMERY OF THE UTILITY MODEL

The utility model aims to: in order to solve the problem that the replacement of the air filter element of the existing air compressor is very inconvenient and only one air filter element can be singly installed, an automatic filter element replacement mechanism for the air compressor is provided.

The technical scheme adopted by the utility model is as follows: an automatic filter element replacing mechanism for an air compressor comprises a base, an air compressor, a filter chamber, filter tanks, air guide ports A, a fan and air filter elements, wherein the air compressor is fixedly installed at one end of the top of the base, the filter chamber is fixedly installed at the other end of the top of the base, the filter tanks are embedded in the middle of the top of the filter chamber, the air filter elements are arranged inside the filter tanks, the air filter elements are arranged in a vertical parallel mode, the air guide tanks are embedded into two ends of the top of the inner wall of the filter tank, the air guide ports A are embedded into one end of the outer side of each air guide tank close to the outer wall of the filter chamber, the fan is embedded into the outer side of one air guide port A, the other air guide port A is connected with the air compressor through an air guide pipe, and limiting fixing mechanisms are arranged at the upper end and the lower end of the outer wall of each air filter element, and a fixed air guide mechanism is arranged on the inner side of the air guide groove.

The air filter comprises an air filter, a limiting fixing mechanism, a fixing plate and a fixture block, wherein the limiting fixing mechanism is composed of a fixing rod, a fixture block B, the fixing plate and the fixture block C, the fixing rod is fixedly mounted at the top of the air filter, the fixture block B is fixedly mounted at two ends of the outer wall of the fixing rod, the fixing plate is fixedly mounted at the bottom of the air filter and is in an annular shape, the fixture block C is fixedly mounted at two ends of the outer wall of the fixing plate, and the fixture block C and the fixture block B are in fit joint.

The fixed air guide mechanism is composed of a spring pipe, a support plate, an air guide opening B, a sealing plate, an electric telescopic rod A and a sealing groove, the spring pipe is fixedly mounted on the opposite surface of the outer wall of the air guide opening A, the support plate is fixedly mounted on the other end of the spring pipe, the air guide opening B is embedded into one end of the outer side of the support plate, the sealing plate is fixedly mounted on the outer side, close to the air guide opening B, of the opposite surface of the support plate, the electric telescopic rod A is fixedly mounted between the other end of the top of the support plate and the inner wall of the air guide groove, the sealing groove is formed in the two ends of the outer wall of the air filter core in an embedded mode, and the sealing plate is arranged on the inner side of the sealing groove in a sliding mode.

The fixing frame is fixedly mounted in the middle of the top of the filtering chamber, an electric telescopic rod B is fixedly mounted at the top of the fixing frame, a servo motor is fixedly mounted at the bottom of the electric telescopic rod B, a supporting frame is connected to the bottom of the servo motor through an output shaft, and clamping blocks A are fixedly mounted at two ends of the outer wall of the bottom of the supporting frame.

And the outer surfaces of the fixture block A, the fixture block B and the fixture block C are made of silicon rubber.

And the outer surfaces of the fixture block A, the fixture block B and the fixture block C are all made of foamed rubber.

In summary, due to the adoption of the technical scheme, the utility model has the beneficial effects that:

1. this kind of an automatic renew cartridge mechanism for air compressor machine is through being provided with fixture block B and fixture block C, can make the staff with an air filter core slide in from the filter-tank bottom to with another air filter core top dead lever slide in the fixed plate inboard back of the air filter core bottom in the filter-tank, the staff rotates one of them air filter core and makes and agree with the joint between fixture block B and the fixture block C, and with the quantity of the air filter core that will use with that installation of same mode and scratch in the filter-tank.

2. This kind of an automatic renew cartridge mechanism for air compressor machine is through being provided with support frame and fixture block A, can make staff control servo motor drive the support frame and rotate, makes to agree with the joint back between the fixture block A of support frame outer wall and the fixture block B, and staff control electric telescopic handle A shrink backup pad makes behind the seal groove at closing plate roll-off air filter both ends, and staff secondary control electric telescopic handle B drives air filter and rises, makes another air filter of air filter bottom be in between the backup pad.

Drawings

FIG. 1 is a schematic diagram of a front view structure of an air compressor according to the present invention;

FIG. 2 is a schematic diagram of a front cross-sectional structure of an air compressor according to the present invention;

FIG. 3 is a schematic diagram of an enlarged structure A in FIG. 2 according to the present invention;

fig. 4 is a schematic diagram of a side-view three-dimensional structure of the air filter element in the utility model.

The labels in the figure are: 1. a base; 2. an air compressor; 3. a filtering chamber; 301. a filter tank; 302. a gas guide groove; 303. an air guide opening A; 304. a fan; 305. a spring tube; 306. a support plate; 3061. an air guide opening B; 3062. a sealing plate; 307. an electric telescopic rod A; 4. a fixed mount; 401. an electric telescopic rod B; 402. a servo motor; 403. a support frame; 404. a clamping block A; 5. an air filter element; 501. fixing the rod; 5011. a clamping block B; 502. a fixing plate; 5021. a clamping block C; 503. sealing the groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the utility model:

referring to fig. 1-4, an automatic filter element replacing mechanism for an air compressor comprises a base 1, an air compressor 2, a filter chamber 3, a filter tank 301, an air guide tank 302, air guide ports a303, a fan 304 and an air filter element 5, wherein the air compressor 2 is fixedly installed at one end of the top of the base 1, the filter chamber 3 is fixedly installed at the other end of the top of the base 1, the filter tank 301 is embedded in the middle of the top of the filter chamber 3, the air filter element 5 is arranged inside the filter tank 301, the air filter elements 5 are provided with a plurality of air guide ports a303 which are arranged in parallel up and down, the air guide tank 302 is embedded at both ends of the top of the inner wall of the filter tank 301, the air guide ports a303 are embedded at one end of the outer side of the air guide tank 302 close to the outer wall of the filter chamber 3, the fan 304 is embedded at the outer side of one air guide port a303, the other air guide port a303 is connected with the air compressor 2 through an air guide pipe, and limiting fixing mechanisms are arranged at both ends of the upper and lower ends of the outer wall of the air filter element 5, a fixed air guide mechanism is arranged inside the air guide groove 302.

Referring to fig. 2 and 4, further, the limiting fixing mechanism is composed of a fixing rod 501, a fixture block B5011, a fixing plate 502 and a fixture block C5021;

the top of the air filter element 5 is fixedly provided with a fixed rod 501, both ends of the outer wall of the fixed rod 501 are fixedly provided with a fixture block B5011, the bottom of the air filter element 5 is fixedly provided with a fixed plate 502, the fixed plate 502 is arranged in a ring shape, both ends of the outer wall of the fixed plate 502 are fixedly provided with a fixture block C5021, and the fixture block C5021 and the fixture block B5011 are arranged in a matched and clamped manner, when a worker needs to install the air filter 5 in the filter chamber 3 before turning on the air compressor 2 to operate the air compressor 2, the staff carries a plurality of air filter elements 5 to the working site, slides one air filter element 5 in from the bottom of the filter tank 301, and after the fixing rod 501 at the top of the other air filter element 5 is slid into the fixing plate 502 at the bottom of the air filter element 5 in the filter tank 301, the worker rotates one of the air filter elements 5 to enable the clamping block B5011 and the clamping block C5021 to be clamped in a matching mode, and the number of air filter cartridges 5 required to be used is installed and scored into the filter tank 301 in the same manner.

Referring to fig. 2 and 4, the fixed air guide mechanism is further composed of a spring tube 305, a support plate 306, an air guide opening B3061, a sealing plate 3062, an electric telescopic rod a307 and a sealing groove 503;

the opposite surfaces of the outer wall of the air guide opening A303 are fixedly provided with spring tubes 305, the other ends of the spring tubes 305 are fixedly provided with supporting plates 306, one ends of the outer sides of the supporting plates 306 are respectively embedded with an air guide opening B3061, the opposite surfaces of the supporting plates 306 are close to the outer sides of the air guide opening B3061 and are fixedly provided with sealing plates 3062, electric telescopic rods A307 are fixedly arranged between the other ends of the tops of the supporting plates 306 and the inner walls of the air guide grooves 302, two ends 306503 of the outer walls of the air filter elements 5 are respectively embedded with a sealing groove 503, the sealing plates 2 are arranged on the inner sides of the sealing grooves 503 in a matching and sliding manner, when a worker slides a plurality of air filter elements 5 from the bottom of the filter groove 301, the worker positions the air filter elements 5 at the tops between the supporting plates 306 after limiting the air filter elements 5 mutually, at the moment, the worker controls the electric telescopic rods A307 to drive the supporting plates 306 and the spring tubes 305 to extend out, so that the sealing plates 3062 on the opposite surfaces of the supporting plates 306 slide into the sealing grooves 503 at two ends of the air filter elements 5 to be sealed and fixed, the staff opens air compressor 2 and fan 304, makes fan 304 pass through spring pipe 305 with the outside air and after air filter 5 filters the air, the rethread spring pipe 305 is with leading-in air after the filtration compress in air compressor 2.

Referring to fig. 1-3, further, a fixing frame 4 is fixedly installed in the middle of the top of the filtering chamber 3, an electric telescopic rod B401 is fixedly installed at the top of the fixing frame 4, a servo motor 402 is fixedly installed at the bottom of the electric telescopic rod B401, a support frame 403 is connected to the bottom of the servo motor 402 through an output shaft, fixture blocks a404 are fixedly installed at both ends of the outer wall of the bottom of the support frame 403, when the air filter element 5 installed at the top of the inner side of the filtering tank 301 and used for a long time needs to be replaced, a worker controls the electric telescopic rod B401 to lower the support frame 403 at the bottom of the servo motor 402, after the support frame 403 moves to the outer side of the fixing rod 501, the worker controls the servo motor 402 to drive the support frame 403 to rotate, after the fixture block a404 and the fixture block B5011 on the outer wall of the support frame 403 are engaged and clamped, the worker controls the electric telescopic rod a307 to shrink the support plate 306, so that the sealing plate 3062 slides out of the sealing groove 503 at both ends of the air filter element 5, the worker controls the electric telescopic rod B401 to drive the air filter element 5 to rise again, so that the other air filter element 5 at the bottom of the air filter element 5 is located between the supporting plates 306, the worker controls the sealing plate 3062 of the electric telescopic rod A307 extending out of the outer wall of the supporting plate 306 to slide into the sealing grooves 503 at two ends of the outer wall of the new air filter element 5, the worker manually rotates the waste air filter element 5, the clamping block B5011 slides out of the clamping block A404, and then the waste air filter element 5 is taken out and processed.

Referring to fig. 1-3, further, the air compressor 2, the blower 304, the electric telescopic rod a307, the electric telescopic rod B401 and the servo motor 402 are electrically connected to an external power source through a control panel.

Referring to fig. 1 to 4, further, the outer surfaces of the fixture a404, the fixture B5011, and the fixture C5021 are made of silicon rubber, and since the silicon rubber has a high-activity adsorption characteristic, after the fixture a404, the fixture B5011, and the fixture C5021 are contacted and wedged, friction generated on the surfaces of the fixture a404, the fixture B5011, and the fixture C5021, which are in contact with each other before the fixture a404, the fixture B5011, and the fixture C5021, which are wedged, is increased, and the fixture a404, the fixture B5011, and the fixture C5021, which are wedged, are prevented from moving and generating groove disengagement.

As shown in fig. 1-4, in addition to the embodiment of the present invention in which the outer surface materials of the fixture a404, the fixture B5011, and the fixture C5021 are all made of silicon rubber, another embodiment of the present invention is that the outer surface materials of the fixture a404, the fixture B5011, and the fixture C5021 are made of foamed rubber, and since the foamed rubber has light, wear-resistant, and anti-slip characteristics, after the fixture a404, the fixture B5011, and the fixture C5021 are contacted and wedged, friction generated on the surfaces of the fixture a404, the fixture B5011, and the fixture C5021 that are contacted with each other is increased, and thus, after the wedge a404, the fixture B5011, and the fixture C5021 are wedged, the grooves are not generated due to movement, and the grooves are not generated, and at the same time, the foamed rubber having characteristics of tear resistance and wear resistance can prevent the fixture a404, the fixture B5011, and the fixture C5021 from being torn when the fixture a fixture B5011, a fixture B5021, and a fixture C5021 are contacted with a fixture C5021 for a long time.

The working principle is as follows: firstly, before the air compressor 2 is opened to enable the air compressor 2 to operate, when the air filter element 5 in the filter chamber 3 needs to be installed, a worker carries a plurality of air filter elements 5 to a work place, slides one air filter element 5 in from the bottom of the filter tank 301, slides the fixing rod 501 at the top of the other air filter element 5 in the fixing plate 502 at the bottom of the air filter element 5 in the filter tank 301, rotates one air filter element 5 to enable the clamping block B5011 and the clamping block C5021 to be clamped in a matched mode, installs and slides the required number of the air filter elements 5 in the filter tank 301 in the same mode, then places the air filter element 5 at the top between the supporting plates 306, controls the electric telescopic rod A307 to drive the supporting plate 306 and the spring tube 305 to extend out, enables the sealing plates 3062 at the opposite sides of the supporting plate 306 to slide into the sealing grooves 503 at the two ends of the air filter element 5 to be sealed and fixed, an operator opens the air compressor 2 and the fan 304, the fan 304 filters the air through the spring tube 305 and the air filter element 5, then introduces the filtered air into the air compressor 2 through the spring tube 305 for compression treatment, finally, when the air filter element 5 installed at the top of the inner side of the filter tank 301 and used for a long time needs to be replaced, the operator controls the electric telescopic rod B401 to lower the support frame 403 at the bottom of the servo motor 402, the operator controls the servo motor 402 to drive the support frame 403 to rotate after the support frame 403 moves to the outer side of the fixing rod 501, the operator controls the electric telescopic rod B401 to drive the support frame 403 to rotate, after the clamping block A404 and the clamping block B5011 on the outer wall of the support frame 403 are engaged and clamped, the operator controls the electric telescopic rod A307 to shrink the support plate 306, so that the sealing plate 3062 slides out of the sealing grooves 503 at the two ends of the air filter element 5, the operator controls the electric telescopic rod B401 to drive the air filter element 5 to rise again, after the other air filter element 5 at the bottom of the air filter element 5 is located between the support plates 306, and the worker controls the sealing plate 3062 of the electric telescopic rod A307 extending out of the outer wall of the support plate 306 to slide into the sealing grooves 503 at the two ends of the outer wall of the new air filter element 5, the worker manually rotates the waste air filter element 5, so that the fixture block B5011 slides out of the fixture block A404, and then the waste air filter element 5 is taken out and treated.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. An automatic filter element replacing mechanism for an air compressor comprises a base (1), an air compressor (2), a filter chamber (3), a filter tank (301), an air guide groove (302), an air guide opening A (303), a fan (304) and air filter elements (5), wherein the air compressor (2) is fixedly installed at one end of the top of the base (1), the filter chamber (3) is fixedly installed at the other end of the top of the base (1), the filter tank (301) is embedded in the middle of the top of the filter chamber (3), the air filter elements (5) are arranged on the inner side of the filter tank (301), the air filter elements (5) are arranged in parallel from top to bottom, the air guide groove (302) is embedded at two ends of the top of the inner wall of the filter tank (301), the air guide opening A (303) is embedded at one end of the outer side of the air guide groove (302) close to the outer wall of the filter chamber (3), the fan (304) is embedded into the outer side of one air guide opening A (303), and the other air guide opening A (303) is connected with the air compressor (2) through an air guide pipe, and the air conditioner is characterized in that: the air filter is characterized in that limiting fixing mechanisms are arranged at the upper end and the lower end of the outer wall of the air filter element (5), and fixed air guide mechanisms are arranged on the inner sides of the air guide grooves (302).

2. The automatic filter element replacing mechanism for the air compressor as claimed in claim 1, wherein: the limiting and fixing mechanism is composed of a fixing rod (501), a fixture block B (5011), a fixing plate (502) and a fixture block C (5021);

air filter (5) top is provided with dead lever (501), the equal fixed mounting in dead lever (501) outer wall both ends has fixture block B (5011), air filter (5) bottom fixed mounting has fixed plate (502), fixed plate (502) are the setting of annular form, fixed plate (502) outer wall both ends all are provided with fixture block C (5021), and are the setting of agreeing with the joint between fixture block C (5021) and fixture block B (5011).

3. The automatic filter element replacing mechanism for the air compressor as claimed in claim 1, wherein: the fixed air guide mechanism is composed of a spring pipe (305), a support plate (306), an air guide opening B (3061), a sealing plate (3062), an electric telescopic rod A (307) and a sealing groove (503);

the air guide opening A (303) outer wall opposite face is provided with a spring pipe (305), the other end of the spring pipe (305) is provided with a supporting plate (306), one end of the outer side of the supporting plate (306) is provided with an air guide opening B (3061) in an embedded mode, a sealing plate (3062) is fixedly installed on the outer side, close to the air guide opening B (3061), of the opposite face of the supporting plate (306), an electric telescopic rod A (307) is arranged between the other end of the top of the supporting plate (306) and the inner wall of the air guide groove (302), two ends of the outer wall of the air filter element (5) are provided with a sealing groove (503) in an embedded mode, and the sealing plate (3062) is arranged on the inner side of the sealing groove (503) in a matched and sliding mode.

4. The automatic filter element replacing mechanism for the air compressor as claimed in claim 1, wherein: be provided with mount (4) in the middle of filter chamber (3) top, mount (4) top fixed mounting has electric telescopic handle B (401), electric telescopic handle B (401) bottom is provided with servo motor (402), output shaft has support frame (403) bottom servo motor (402), the equal fixed mounting in support frame (403) bottom outer wall both ends has fixture block A (404).

5. The automatic filter element replacing mechanism for the air compressor as claimed in claim 4, wherein: the outer surfaces of the fixture block A (404), the fixture block B (5011) and the fixture block C (5021) are made of silicon rubber.

6. The automatic filter element replacing mechanism for the air compressor as claimed in claim 4, wherein: the outer surfaces of the fixture block A (404), the fixture block B (5011) and the fixture block C (5021) are made of foamed rubber.