CN216544818U - A tire mold changing mechanism, tire mold base and vulcanizing machine - Google Patents
A tire mold changing mechanism, tire mold base and vulcanizing machine Download PDFInfo
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- CN216544818U CN216544818U CN202123126455.2U CN202123126455U CN216544818U CN 216544818 U CN216544818 U CN 216544818U CN 202123126455 U CN202123126455 U CN 202123126455U CN 216544818 U CN216544818 U CN 216544818U
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Abstract
Description
技术领域technical field
本实用新型涉及轮胎模具硫化领域,具体涉及一种轮胎模具换模机构、轮胎模具底座及硫化机。The utility model relates to the field of tire mold vulcanization, in particular to a tire mold mold changing mechanism, a tire mold base and a vulcanizer.
背景技术Background technique
轮胎厂在硫化不同规格、型号的轮胎时,所使用的换轮胎模具也要进行频繁的更换。然而,现有模具的更换方式为将轮胎模具放正后,需要人工使用螺钉连接模具的底座与硫化机下热板。在螺钉紧固的过程中还需要借助扳手及其他工具进行操作。人工更换模具不仅操作繁琐,而且更换效率低,从而影响轮胎模具硫化效率。When the tire factory vulcanizes tires of different specifications and models, the tire changing molds used must be replaced frequently. However, the existing mold replacement method is to manually connect the base of the mold and the lower hot plate of the vulcanizer with screws after the tire mold is set up. In the process of screw tightening, it is also necessary to use a wrench and other tools to operate. Manual replacement of molds is not only cumbersome to operate, but also has low replacement efficiency, which affects the vulcanization efficiency of tire molds.
为了替代硫化机热板与轮胎模具采用螺栓紧固这种传统方式,出现了一些快速连接装置。例如,现有技术公开了一种硫化机热板与轮胎模具上环、底座装夹方法,由轮胎模具上环、底座及装夹装置组成,装夹装置固定于硫化机下热板,装夹装置由压紧块、液压油缸、电机组成,能够实现硫化机热板对轮胎模具上环、底座的快速装夹。In order to replace the traditional way of bolting the hot plate of the vulcanizer and the tire mold, some quick-connect devices have appeared. For example, the prior art discloses a method for clamping a vulcanizer hot plate, an upper ring and a base of a tire mold, which consists of an upper ring of the tire mold, a base, and a clamping device. The clamping device is fixed on the lower hot plate of the vulcanizer, and the clamping The device is composed of a pressing block, a hydraulic cylinder and a motor, which can realize the rapid clamping of the upper ring and the base of the tire mold by the hot plate of the vulcanizer.
虽然上述方案实现轮胎模具与硫化机热板的自动快速装夹,但是其需要液压油缸、电机作为额外的动力源。Although the above solution realizes the automatic and fast clamping of the tire mold and the hot plate of the vulcanizer, it requires hydraulic cylinders and motors as additional power sources.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种轮胎模具换模机构、轮胎模具底座及硫化机,通过换模机构能够实现模具底座与硫化机下热板的快速拆装,提高下热板与轮胎模具的连接效率。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a tire mold mold changing mechanism, a tire mold base and a vulcanizing machine. The connection efficiency of the lower hot plate and the tire mold.
为了实现上述目的,本实用新型是通过如下的技术方案来实现:In order to achieve the above object, the present invention is realized through the following technical solutions:
第一方面,提供一种轮胎模具换模机构。In a first aspect, a tire mold changing mechanism is provided.
一种轮胎模具换模机构,包括锁紧部件、弹性部件和限位部件,锁紧部件至少一侧连接弹性部件,限位部件用于限定锁紧部件的配合部,以使弹性部件保持最大压缩状态;A tire mold changing mechanism comprises a locking part, an elastic part and a limit part, the locking part is connected with the elastic part at least one side, and the limit part is used to limit the matching part of the locking part, so that the elastic part can keep the maximum compression state;
锁紧部件具有卡接面,解除限位部件后,在弹性部件回复力作用下卡接面与下热板的定位锥卡合。The locking part has a clamping surface, and after the limiting part is released, the clamping surface is engaged with the positioning cone of the lower hot plate under the action of the restoring force of the elastic part.
通过上述设计,锁紧部件在限位部件作用下能够沿模具底座径向移动,使换模机构呈松开状态;解除限位部件后,在弹性部件作用下锁紧部件反向移动,换模机构呈锁紧状态。Through the above design, the locking member can move radially along the mold base under the action of the limiting member, so that the mold changing mechanism is in a loose state; after the limiting member is released, the locking member moves in the reverse direction under the action of the elastic member, and the mold is replaced The mechanism is locked.
作为可选择的实施方式,所述卡接面设于锁紧部件一端,配合部设于锁紧部件另一端;As an optional embodiment, the engaging surface is provided at one end of the locking member, and the matching portion is provided at the other end of the locking member;
所述配合部一侧设有第一接触面,锁紧部件顶部设有第一压板,第一压板设有与第一接触面相对的第二接触面。One side of the matching portion is provided with a first contact surface, the top of the locking member is provided with a first pressing plate, and the first pressing plate is provided with a second contact surface opposite to the first contact surface.
作为可选择的实施方式,所述限位部件一侧具有能够与第一接触面抵接的第一配合面,另一侧具有能够与第二接触面抵接的第二配合面;所述第一接触面和第二接触面均为斜面;As an optional embodiment, one side of the limiting member has a first mating surface capable of abutting with the first contact surface, and the other side has a second mating surface capable of abutting with the second contact surface; Both the first contact surface and the second contact surface are inclined surfaces;
所述第一压板远离第二接触面的一端设有用于配合定位锥的第一卡接口。One end of the first pressing plate away from the second contact surface is provided with a first card interface for matching the positioning cone.
作为可选择的实施方式,所述锁紧部件下侧依次设置第二压板和挡板,限位部件垂直于第二压板和挡板,且限位部件具有能够与配合部贴合的凸块。As an optional embodiment, a second pressing plate and a baffle are arranged on the lower side of the locking member in sequence, the limiting member is perpendicular to the second pressing plate and the baffle, and the limiting member has a protrusion that can fit with the matching portion.
作为可选择的实施方式,所述限位部件包括拉紧件、与拉紧件可拆卸连接的限位部件;挡板开有凹槽,限位部件设于凹槽内,在拉紧件作用下限位部件能够脱离凹槽上表面。As an optional embodiment, the limiting member includes a tensioning member and a limiting member that is detachably connected to the tensioning member; the baffle is provided with a groove, and the limiting member is arranged in the groove and acts on the tensioning member. The lower limit part can be disengaged from the upper surface of the groove.
作为可选择的实施方式,所述凸块两侧为斜面;所述锁紧部件开有第一通槽,第一通槽侧壁形成与所述凸块相适配的配合部;所述第二压板开有第二通槽,第二通槽侧壁具有与所述凸块相适配的台面。As an optional embodiment, the two sides of the bump are inclined surfaces; the locking member is provided with a first through slot, and the side wall of the first through slot forms a matching portion that matches the bump; The second pressure plate is provided with a second through groove, and the side wall of the second through groove has a table surface matched with the protruding block.
作为可选择的实施方式,所述锁紧部件两侧具有外伸部,第二压板上表面具有凸起部,弹性部件设置于外伸部和凸起部之间;As an optional embodiment, the locking member has overhangs on both sides, the second pressing plate has a raised portion on the upper surface, and the elastic member is arranged between the overhang and the raised portion;
所述卡接面设于锁紧部件一端,第二压板一端设有用于配合定位锥的第二卡接口。The clamping surface is provided at one end of the locking member, and one end of the second pressing plate is provided with a second clamping interface for matching the positioning cone.
作为可选择的实施方式,还包括用于连接轮胎模具的连接板,限位部件垂直穿过连接板,且限位部件端部连接锁紧部件。As an optional embodiment, it also includes a connecting plate for connecting the tire mold, the limiting member vertically passes through the connecting plate, and the end of the limiting member is connected with the locking member.
作为可选择的实施方式,所述限位部件一端与锁紧部件抵接;As an optional embodiment, one end of the limiting member is in abutment with the locking member;
或者,所述限位部件与锁紧部件螺纹连接。Alternatively, the limiting member is threadedly connected with the locking member.
作为可选择的实施方式,所述锁紧部件下侧设有固定板,固定板开设有用于配合定位锥的开口或通孔;As an optional embodiment, a fixing plate is provided on the lower side of the locking member, and the fixing plate is provided with an opening or a through hole for matching the positioning cone;
所述卡接面设于锁紧部件一端;或者,锁紧部件开设有用于定位锥穿过的通槽,卡接面设于通槽内表面。The clamping surface is provided at one end of the locking member; or, the locking member is provided with a through groove for the positioning cone to pass through, and the clamping surface is provided on the inner surface of the through groove.
第二方面,提供一种轮胎模具底座。In a second aspect, a tire mold base is provided.
一种轮胎模具底座,设置有所述的换模机构,所述换模机构沿模具底座周向间隔安装至少两个。A tire mold base is provided with the mold changing mechanism, and at least two of the mold changing mechanisms are installed at intervals along the circumferential direction of the mold base.
第三方面,提供一种硫化机。In a third aspect, a vulcanizer is provided.
一种硫化机,设置有所述的轮胎模具底座。A vulcanizer is provided with the tire mold base.
本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:
本实用新型的锁紧部件在限位部件作用下能够沿模具底座径向移动,使换模机构呈松开状态;解除限位部件后,在弹性部件作用下锁紧部件反向移动,换模机构呈锁紧状态;能够实现模具底座与下热板的连接与拆卸;代替原有的人工安装和拆卸螺钉的模具安装方法,硫化机下热板与轮胎模具的连接效率显著提升;且无需油缸气缸等动力源。The locking part of the utility model can move along the radial direction of the mold base under the action of the limiting part, so that the mold changing mechanism is in a loose state; after the limiting part is released, the locking part moves in the reverse direction under the action of the elastic part, and the mold changes The mechanism is in a locked state; the connection and disassembly of the mold base and the lower hot plate can be realized; instead of the original mold installation method of manually installing and removing screws, the connection efficiency of the lower hot plate and the tire mold of the vulcanizer is significantly improved; and no oil cylinder is required. Cylinders and other power sources.
本实用新型的换模机构可选择不同的结构实现,包括:弹性部件设置于模具底座和锁紧部件之间,压板和锁紧部件通过相对设置的接触面形成滑动通道;通过在滑动通道内放置限位部件使换模机构呈松开状态;通过取出限位部件,在弹性部件弹力作用下使换模机构呈锁紧状态;The mold changing mechanism of the present utility model can be realized by different structures, including: the elastic part is arranged between the mold base and the locking part, and the pressing plate and the locking part form a sliding channel through the oppositely arranged contact surfaces; The limit part makes the mold changing mechanism in a loose state; by taking out the limit part, the mold change mechanism is in a locked state under the elastic force of the elastic part;
或者,换模机构包括挡板、压板、锁紧部件,锁紧部件包括拉紧件和滑动块,滑动块在拉紧件拧紧状态下脱离凹槽表面,弹性件处于最大压缩状态,使连接机构呈松开状态;拆除拉紧件后,滑动块沿凹槽向下运动至与凹槽表面接触,在弹性部件回复力作用下使锁紧块与定位锥卡合;Alternatively, the mold changing mechanism includes a baffle plate, a pressing plate, and a locking member, and the locking member includes a tensioning member and a sliding block. It is in a loose state; after removing the tensioning piece, the sliding block moves down along the groove until it contacts the surface of the groove, and the locking block is engaged with the positioning cone under the action of the restoring force of the elastic part;
或者,换模机构包括固定板、锁紧部件、连接板,锁紧部件通过限位部件改变锁紧部件位置,实现换模机构锁紧和松开状态的变化。Or, the mold changing mechanism includes a fixing plate, a locking member, and a connecting plate, and the locking member changes the position of the locking member through the limiting member, so as to realize the change of the locking and loosening states of the mold changing mechanism.
附图说明Description of drawings
构成本实用新型的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The accompanying drawings, which constitute a part of the present invention, are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1是本实用新型实施例六的轮胎模具与硫化机安装示意图;Fig. 1 is the tire mould of the present utility model embodiment 6 and the schematic diagram of vulcanizer installation;
图2是本实用新型实施例五的换模机构安装示意图;Fig. 2 is the schematic diagram of the installation of the mold changing mechanism according to the fifth embodiment of the present invention;
图3是本实用新型实施例一的换模机构结构示意图;3 is a schematic structural diagram of a mold changing mechanism according to
图4是图3中A处的局部放大图;Fig. 4 is the partial enlarged view of A place in Fig. 3;
图5是本实用新型实施例一的换模机构安装剖视图;Fig. 5 is the installation sectional view of the mold changing mechanism of the first embodiment of the present utility model;
图6是本实用新型实施例一的锁块结构示意图;6 is a schematic structural diagram of a lock block according to
图7是本实用新型实施例一的压板结构示意图;7 is a schematic diagram of the structure of the pressing plate according to the first embodiment of the present invention;
图8(a)是本实用新型实施例一的换模机构松开状态示意图;Figure 8 (a) is a schematic diagram of the loosening state of the mold changing mechanism of the first embodiment of the present invention;
图8(b)是本实用新型根据的实施例一的换模机构锁紧状态示意图;Figure 8(b) is a schematic diagram of the locking state of the mold changing mechanism according to the first embodiment of the present invention;
图9为本实用新型实施例二的连接机构安装示意图;FIG. 9 is a schematic diagram of the installation of the connecting mechanism according to the second embodiment of the present invention;
图10为本实用新型实施例二的连接机构结构示意图;10 is a schematic structural diagram of the connection mechanism of the second embodiment of the present invention;
图11为图10的B处局部放大图;Fig. 11 is a partial enlarged view of part B of Fig. 10;
图12为本实用新型实施例二的连接机构安装剖视图;12 is a cross-sectional view of the installation of the connecting mechanism according to the second embodiment of the present invention;
图13为本实用新型实施例二的滑动块与拉紧件连接示意图;13 is a schematic diagram of the connection between the sliding block and the tension member according to the second embodiment of the present invention;
图14为本实用新型实施例二的锁紧块结构示意图;14 is a schematic structural diagram of a locking block according to
图15为本实用新型实施例二的压板结构示意图;15 is a schematic diagram of the structure of the pressing plate according to the second embodiment of the present invention;
图16为本实用新型实施例二的连接机构松开状态示意图;FIG. 16 is a schematic diagram of the loosening state of the connection mechanism according to the second embodiment of the present invention;
图17为图16的C处局部放大图;Fig. 17 is a partial enlarged view at C of Fig. 16;
图18为本实用新型实施例二的连接机构锁紧状态示意图;18 is a schematic diagram of the locking state of the connecting mechanism according to the second embodiment of the present invention;
图19为图18的D处局部放大图;Fig. 19 is a partial enlarged view at D of Fig. 18;
图20为本实用新型实施例三的安装机构安装示意图;20 is a schematic diagram of the installation of the installation mechanism of the third embodiment of the present invention;
图21为本实用新型实施例三的安装机构结构示意图;21 is a schematic structural diagram of the installation mechanism of the third embodiment of the present invention;
图22为图21的E处局部放大图;Fig. 22 is a partial enlarged view of E at Fig. 21;
图23为本实用新型实施例三的安装机构剖视图;23 is a cross-sectional view of the installation mechanism of the third embodiment of the present invention;
图24为本实用新型实施例三的固定板结构示意图;24 is a schematic structural diagram of the fixing plate according to the third embodiment of the present invention;
图25为本实用新型实施例三的锁块结构示意图;25 is a schematic structural diagram of a lock block according to
图26(a)为本实用新型实施例三的安装机构松开状态示意图;Figure 26(a) is a schematic diagram of the loosening state of the mounting mechanism of the third embodiment of the present invention;
图26(b)为本实用新型实施例三的安装机构锁紧状态示意图;Figure 26(b) is a schematic diagram of the locking state of the mounting mechanism according to the third embodiment of the present invention;
图27为本实用新型实施例四的安装机构结构示意图;27 is a schematic structural diagram of the installation mechanism of the fourth embodiment of the present invention;
图28为图27的F处局部放大图;Fig. 28 is a partial enlarged view of F in Fig. 27;
图29为本实用新型实施例四的安装机构剖视图;29 is a cross-sectional view of the installation mechanism of the fourth embodiment of the present invention;
图30为本实用新型实施例四的固定板结构示意图;30 is a schematic structural diagram of the fixing plate according to the fourth embodiment of the present invention;
图31为本实用新型实施例四的锁块结构示意图;31 is a schematic structural diagram of a lock block according to Embodiment 4 of the present invention;
图32(a)为本实用新型实施例四的安装机构松开状态示意图;Figure 32 (a) is a schematic diagram of the loosening state of the mounting mechanism of the fourth embodiment of the present invention;
图32(b)为本实用新型实施例四的安装机构锁紧状态示意图。Figure 32(b) is a schematic diagram of the locking state of the installation mechanism according to the fourth embodiment of the present invention.
其中,1、模具底座,2、轮胎模具,3、下热板,4、固定板,5、换模机构,6、锁紧件,7、限位部件,8、锁紧部件,9、压板,10、定位锥,11、弹性部件,12、开口,13、第一卡槽,14、配合部,15、第一接触面,16、第一卡接口,17、第二卡槽,18、第二接触面,19、滑块,20、第一沉台,21、第二沉台,22、第二压板,23、滑动块,24、拉紧件,25、锁紧部件,26、挡板,27、凸块,28、中心凸起,29、斜面,30、卡接面,31、第一通槽,32、外伸部,33、第一台面,34、第二卡接口,35、第二通槽,36、凸起部,37、第二台面,38、凹槽,Among them, 1. Mold base, 2. Tire mold, 3. Lower hot plate, 4. Fixed plate, 5. Mold changing mechanism, 6. Locking part, 7. Limiting part, 8. Locking part, 9. Pressing plate , 10, positioning cone, 11, elastic member, 12, opening, 13, first slot, 14, matching part, 15, first contact surface, 16, first card interface, 17, second slot, 18, Second contact surface, 19, slider, 20, first sink, 21, second sink, 22, second pressure plate, 23, sliding block, 24, tension member, 25, locking member, 26, stopper Plate, 27, Bump, 28, Center bulge, 29, Inclined surface, 30, Snap surface, 31, First through slot, 32, Overhang, 33, First table, 34, Second card interface, 35 , the second through groove, 36, the convex part, 37, the second table, 38, the groove,
39、锁紧部件,40、固定板,41、连接板,42、限位部件,43、凸起,44、通孔,45、挡块,46、通槽,47、凹槽,48、锁紧部件,49、固定板,50、开口,51、限位块,52、凸台,53、卡接面,54、螺纹孔。39, locking part, 40, fixing plate, 41, connecting plate, 42, limit part, 43, protrusion, 44, through hole, 45, stopper, 46, through groove, 47, groove, 48, lock Tightening parts, 49, fixing plate, 50, opening, 51, limit block, 52, boss, 53, clamping surface, 54, threaded hole.
具体实施方式Detailed ways
实施例一:Example 1:
本实施例提供了一种轮胎模具换模机构,用于硫化机和轮胎模具的连接及锁紧。This embodiment provides a tire mold changing mechanism, which is used for connection and locking of the vulcanizing machine and the tire mold.
如图3-图5所示,换模机构5包括第一压板9、弹性部件11、锁紧部件8和限位部件7,锁紧部件8至少一侧连接弹性部件11,限位部件7用于抵接锁紧部件8的配合部,以使弹性部件11保持最大压缩状态;锁紧部件8具有卡接面,解除限位部件7后,在弹性部件11回复力作用下卡接面与下热板3的定位锥10卡合。As shown in FIGS. 3-5 , the
第一压板9设置于锁紧部件8顶部,限位部件7仅在需要时插入第一压板9和锁紧部件8形成的滑动通道内。弹性部件11一端与锁紧部件8抵接,另一端用于抵接模具底座1内壁。优选地,弹性部件11为弹簧。The first
限位部件7在下压作用下能够使锁紧部件9沿模具底座1径向移动,改变弹性部件11在模具底座1和锁紧部件8之间的压缩状态;取出限位部件7,在弹性部件11回复力作用下锁紧部件8反向移动以锁紧下热板3的定位锥10。The limiting
如图6所示,锁紧部件8包括锁紧部件主体,锁紧部件主体一端具有凸起部。本实施例的锁紧部件主体呈矩形结构,其远离凸起部的一端设有开口12。As shown in FIG. 6 , the locking
当然,在其他实施例中,锁紧部件主体也可以为其他形状,例如梯形、弧形等。Of course, in other embodiments, the main body of the locking member may also have other shapes, such as trapezoid, arc, and the like.
开口12为过渡圆弧结构,以使锁紧部件8在弹性部件11回复过程中开口12顺利卡入定位锥10,在回复完成后与定位锥10卡紧。The
开口12包括连接为一体的第一圆弧段、第二圆弧段和第三圆弧段,其中,第二圆弧段与定位锥19相适配,为卡接面,在锁紧状态下第二圆弧段与定位锥19外壁贴合。The
第一圆弧段和第三圆弧段相对于第二圆弧段的中心线对称,并形成外扩结构,通过外扩结构起到导引作用。The first circular arc segment and the third circular arc segment are symmetrical with respect to the center line of the second circular arc segment, and form an outward expansion structure, and the outward expansion structure plays a guiding role.
在本实施例中,凸起部由两个间隔设置的矩形块构成,两矩形块之间形成第一卡槽13。第一卡槽13内安装配合部14,配合部14远离锁紧部件主体的一端安装。In this embodiment, the protruding portion is composed of two rectangular blocks arranged at intervals, and a
凸起部的两侧距锁紧部件主体边缘有一定距离,形成弹性部件11的安装空间,凸起部一侧或两侧设置弹性部件11。凸起部的结构不局限于本实施例的矩形块形式,具体可根据实际安装要求设置。Both sides of the raised portion are at a certain distance from the edge of the main body of the locking member, forming an installation space for the
配合部14朝向第一卡槽13内侧的表面为第一接触面15,第一接触面15用于配合限位部件7,通过限位部件7与第一接触面15抵接带动锁紧部件8沿模具底座径向移动。The surface of the matching
优选地,第一接触面15为斜面,以更好的起到导向作用。Preferably, the
在本实施例中,第一压板9为矩形板,如图7所示,第一压板9一端设有第一卡接口16,另一端设有第二卡槽17;第二卡槽17对应于第一卡槽13上方,二者形成限位部件7的滑动通道。In this embodiment, the first
第二卡槽17从第一压板9端部向内开设,第二卡槽17的封闭端设有第二接触面18,第二接触面18用于配合限位部件7对锁紧部件8产生挤压力。The
优选地,所述第二接触面18同样为斜面,其倾斜方向与第一接触面13相反。Preferably, the
第一卡接口16为圆弧形,本实施例中,开口12和第一卡接口16用于卡住定位锥10。当然,在其他实施例中,第一压板9形状可以适应性调整。The
限位部件7与其他构件无固定连接,其一侧具有能够与第一接触面15抵接的第一配合面,另一侧具有能够与第二接触面18抵接的第二配合面,本实施例的第一配合面和第二配合面均为斜面,即限位部件7为V型块。The limiting
本实施例的限位部件7能够沿滑动通道下压,锁紧部件8在弹性部件11弹力作用下沿模具底座径向移动,当弹性部件11处于最大压缩状态时,由于限位部件7的V型特征,其与锁紧部件8和第一压板9的对应斜面接触,限位部件7的位置限制了锁紧部件8的位移,使换模机构5处于松开状态。The limiting
取出限位部件7后,在弹性部件11的作用下,锁紧部件8沿模具底座径向移动,直至锁紧部件8的开口12运动到定位锥10中间的凹槽中,换模机构5处于锁紧状态。After the limiting
本实施例的工作原理为:The working principle of this embodiment is:
换模机构5通过轮胎模具2使用过程中的动作状态实现对硫化机与轮胎模具2的连接与松开。The
如图8(a)所示,当轮胎模具2刚放置到硫化机上时,轮胎模具2中的滑块19位于模具底座1上,此时滑块19底面与限位部件7上端面抵接,换模机构5中的弹性部件11处于最大压缩状态,弹性部件11以最大的弹力顶住锁紧部件8。As shown in Figure 8(a), when the
由于限位部件7的V型特征与第一压板9和锁紧部件8对应的斜面接触,因此限位部件7的位置限制了锁紧部件8的位移,定位锥10则保证轮胎模具2放置于硫化机的正确位置,此时换模机构5处于松开状态。Since the V-shaped feature of the limiting
如图8(b)所示,轮胎模具2放置到硫化机上后,将轮胎模具2与上热板3连接,卸下轮胎模具2上的拉紧螺栓或固定板,并开模,此时滑块19向上移动脱离模具底座1。As shown in Fig. 8(b), after the
取出限位部件7,在弹性部件11的作用下锁紧部件8将沿模具底座1的凹槽移动,最终锁紧部件8头部将运动到定位锥10中间的凹槽中,换模机构5处于锁紧状态,实现模具底座1与硫化机的连接。Take out the limiting
轮胎模具2在正常使用中不再需要对换模机构5进行调整,仅需要在下次换模时将限位部件7先放置在第一压板9和锁紧部件8中间,再将轮胎模具2连接,当滑块座在模具底座1上时,换模机构5将自动松开,进而可继续完成换模。The
实施例二:Embodiment 2:
本实施例提供了一种轮胎模具换模机构,如图9和图10所示,换模机构5安装于模具底座1。This embodiment provides a mold changing mechanism for a tire mold. As shown in FIG. 9 and FIG. 10 , the
如图11-图13所示,包括锁紧部件25、弹性部件11、挡板26、第二压板22和限位部件,限位部件包括拉紧件24和滑动块23,挡板26、第二压板22和锁紧部件25从下至上依次设置。As shown in Figures 11-13, it includes a locking
挡板26的底面为与模具底座1的接触面,且挡板26位于下热板3的定位锥10一侧,并与定位锥10底部外圆周贴合。挡板26内开有凹槽38,拉紧件24垂直于挡板26且与设于凹槽38内的滑动块23连接;滑动块23能够沿垂直于挡板26方向上下移动。The bottom surface of the
弹性部件11设置于第二压板22和锁紧部件25之间,使锁紧部件25能够沿模具底座1径向移动。弹性部件11为具有伸缩性能的部件,优选地,本实施例的弹性部件11采用弹簧。The
滑动块23包括滑动块主体和设于滑动块主体上的中心凸起28,拉紧件24与中心凸起28连接,以保证滑动块23的运动稳定性。滑动块主体周向与挡板26的凹槽38为间隙配合,以使滑动块23能够顺利沿凹槽38上下移动。滑动块主体形状与凹槽38形状相适应,在本实施例中,滑动块主体结构呈矩形。The sliding
当然,在其他实施例中,滑动块主体也可以为圆盘形或其他形状。Of course, in other embodiments, the sliding block body can also be in a disc shape or other shapes.
本实施例的拉紧件24为拉紧螺栓,中心凸起28内开设螺纹孔,拉紧螺栓与滑动块23螺纹连接,便于拆装。拆除拉紧螺栓后,滑动块23沿凹槽38下降直至与凹槽38表面接触。The tensioning
在本实施例中,中心凸起28设置成阶梯状;换模机构5使用状态下,中心凸起28周向与模具底座1上的通孔间隙配合,以便滑动块23能够上下移动。当拉紧螺栓处于拧紧状态,滑动块23在挡板26的凹槽38中处于上限位置,滑动块23主体的上端面与第二压板22下端面抵接。In this embodiment, the
可以理解的,在其他实施例中,中心凸起28也可以为其他形式。It can be understood that, in other embodiments, the
中心凸起28一侧设有凸块27,通过凸块27与第二压板22、锁紧部件25配合,凸块27与其他部件并无固定连接。A
在本实施例中,凸块27类似于钥匙结构,其具有两个间隔一定距离的V型块,V型块倒置于滑动块23主体表面,两V型块连接为一体。通过V型块结构使凸块27两侧形成斜面29,通过斜面29与锁紧部件25、第二压板22对应的台面配合。In this embodiment, the protruding
当然,在其他实施例中,凸块27也可以为其他结构,例如凸块27为倒置的单一V型块结构。Of course, in other embodiments, the
如图14所示,锁紧部件25开有第一通槽31,拉紧件24从第一通槽31中穿过。由于锁紧部件25可沿模具底座1径向移动,拉紧件24径向位置不变,第一通槽31内壁与凸块27配合,因此第一通槽31具有一定的范围。As shown in FIG. 14 , the locking
第一通槽31一侧内壁形成配合部,配合部具有与凸块27一侧斜面29相适配的第一台面33,为了适应两个V型块的连接结构,第一台面33设置两个,且均为斜面。两个第一台面33之间具有一定的间距,此间距与两个V型块距离一致。The inner wall of one side of the first through
锁紧部件25一端开设有卡接面30,卡接面30呈圆弧形,其直径与定位锥10相适应;当锁紧部件25处于锁紧状态时,卡接面30卡设于定位锥10的环形凹槽内。One end of the locking
锁紧部件25的两侧均具有外伸部32,外伸部32的位置与第二压板22上的凸起部36对应;弹性部件11连接于外伸部32和凸起部36之间,且具有一定的预紧力。Both sides of the locking
如图15所示,凸起部36设于第二压板22一端,第二压板22另一端设有第二卡接口34;第二卡接口34为圆弧形,其直径与定位锥10外圆周相适应。As shown in FIG. 15 , the protruding
第二卡接口34卡设于定位锥10外侧,实现对第二压板22的限位。第二压板22开设第二通槽35,第二通槽35内壁具有第二台面37,第二台面37与凸块27另一侧斜面29相适配。通过第一台面33、第二台面37与凸块27两侧斜面29抵接,实现对滑动块23的定位导向作用。The
本实施例的换模机构5安装时,挡板26和第二压板22通过螺钉与模具底座1连接,挡板26一侧设有半圆孔,挡板26能够与模具底座1上的半圆孔形成完整的圆孔,此圆孔在模具放置到下热板3上时能够与下热板3的定位锥10配合,起到对模具定位的作用。When the
定位锥10通过螺钉和固定块与下热板3固定,固定块位于下热板3的T型槽中,T型槽上端开有与定位锥10底部直径相同的沉孔,定位锥10底面与沉孔底面接触,通过沉孔对定位锥10的位置进行限定。The
本实施例的工作原理为:The working principle of this embodiment is:
如图16和图17所示,模具刚放置到硫化机上时,拉紧螺栓未拆卸,拉紧螺栓与滑动块23通过螺纹连接,由于滑动块23能够在挡板26的凹槽中上下运动但不能旋转,且拉紧螺栓处于拧紧状态,则此时滑动块23在凹槽38中处于上限位置。As shown in Figures 16 and 17, when the mold is just placed on the vulcanizing machine, the tension bolts are not removed, and the tension bolts are connected with the sliding
滑动块主体上端面与第二压板22下端面抵接,凸块27的V型块分别与第二压板22和锁紧部件25抵接,锁紧部件25位于其运动行程的最左端(模具底座1远离中心的一端),此时弹性部件11被锁紧部件25压缩到最大程度,定位锥10对模具起到定位作用,保证模具放置在硫化机上时处于正确位置,此时换模机构5处于松开状态。The upper end surface of the main body of the sliding block is in contact with the lower end surface of the second
如图18和图19所示,拆除拉紧螺栓后,滑动块23将会下降,滑动块23下表面与挡板26的凹槽38表面抵接,凸块27也会向下运动,凸块27底面仍位于滑动块主体上端面,且凸块27的V型块与第二压板22和锁紧部件25的斜面29抵接。As shown in Figures 18 and 19, after removing the tension bolt, the sliding
由于之前弹性部件11已被压缩到最大行程,则凸块27向下运动后,弹性部件11的弹力使锁紧部件25向右移动,直至锁紧部件25伸入定位锥10中间的环形凹槽中;环形凹槽的上下表面距离锁紧部件25的上下表面均有一定距离,保证锁紧部件25在运动过程中不会与定位锥10干涉,完成模具底座1与下热板3的连接。Since the
实施例三:Embodiment three:
本实施例提供一种轮胎模具换模机构,如图20所示,换模机构5位于模具底座3中。This embodiment provides a tire mold changing mechanism. As shown in FIG. 20 , the
如图21-图23所示,包括固定板40、锁紧部件39、弹性部件11,锁紧部件39设于固定板40上侧,下热板3的定位锥10从固定板40和锁紧部件39中穿过。As shown in FIGS. 21-23 , it includes a fixing
固定板40安装于模具底座1,弹性部件11以一定的预紧力设置于固定板40和锁紧部件39之间,在弹性部件11回复力的作用下锁紧部件39能够沿模具底座1径向移动,从而使锁紧部件39与定位锥10锁紧。The fixed
优选地,弹性部件11为弹簧。Preferably, the
本实施例的换模机构5还包括连接板41,连接板41作为轮胎模具2和模具底座1的连接部件,其设置于轮胎模具2和模具底座1的周向外侧,并与轮胎模具2、模具底座1可拆卸连接。The
其中,连接板41通过限位部件42与模具底座1相连,限位部件42伸入模具底座1的一端与锁紧部件39接触,锁紧部件39侧面形成配合部;通过限位部件42进入模具底座1的长度改变锁紧部件39的位置。当限位部件42拧紧后,弹性部件11呈最大压缩状态,此时换模机构5为松开状态。The connecting
在本实施例中,限位部件42为螺钉;当然,在其他实施例中,限位部件42也可以为销轴等其他部件。In this embodiment, the limiting
如图24所示,本实施例的固定板40为矩形板,固定板40开设有与定位锥10外圆周配合的通孔44,通过定位锥10对固定板40进行限位。As shown in FIG. 24 , the fixing
可以理解的,在其他实施例中,固定板40也可以为圆板,或者其他形状。It can be understood that, in other embodiments, the fixing
固定板40一端上表面设有两个凸起43,凸起43的个数可以适应性调整。Two
如图25所示,锁紧部件39一端开设两个对应于凸起43的凹槽47,弹性部件11连接于凸起43和凹槽47之间,弹性部件11能够使锁紧部件39沿固定板40表面移动。As shown in FIG. 25 , two grooves 47 corresponding to the
锁紧部件39另一端具有挡块45,挡块45垂直于锁紧部件39,通过挡块45增加锁紧部件39的纵向接触面,从而使限位部件42端部与锁紧部件39有效抵接。The other end of the locking
锁紧部件39开设有通槽46,通槽46具有一定的长度,以保证锁紧部件39的径向移动。通槽46靠近凹槽47一侧的内壁形成圆弧形,即为卡接面,通过圆弧形内壁与定位锥10的环形凹槽配合,实现锁紧部件39与定位锥10的锁紧。The locking
本实施例的工作原理为:The working principle of this embodiment is:
模具在刚放置到硫化机上时,连接板41未拆卸,连接板41和模具底座1连接的螺钉与锁紧部件39的挡块45一侧(外侧)抵接,挡块45另一侧(内侧)与模具底座1凹槽侧壁抵接,锁紧部件39与固定板40之间的弹簧处于最大压缩状态,此时锁紧部件39的通槽46与固定板40和模具底座1的两个同轴通孔不干涉。When the mold is just placed on the vulcanizing machine, the connecting
因此连接板41和模具底座1连接的螺钉未拆卸时,模具底座1能够在定位锥10的作用下落到下热板3的正确位置,此时换模机构5为如图26(a)所示的松开状态。Therefore, when the screws connecting the connecting
轮胎模具放置在下热板3后,需将连接板41拆下,拆除连接板41与模具底座1连接的螺钉时,随着螺钉拧出,锁紧部件39在弹簧的推动下沿模具底座1径向向外移动,直至锁紧部件39的挡块45外侧与模具底座1内壁抵接。After the tire mold is placed on the lower
由于锁紧部件39的移动,导致锁紧部件39的通槽46圆弧侧进入定位锥10中间的环形凹槽中,如图26(b)所示,此时换模机构5完成模具底座1与下热板3的锁紧。Due to the movement of the locking
实施例四:Embodiment 4:
本实施例提供一种轮胎模具换模机构,如图27-图29所示,包括固定板49、锁紧部件48、弹性部件11和连接板41,锁紧部件48设于固定板49上侧,固定板49和锁紧部件48的一端与下热板3的定位锥10配合,锁紧部件48另一端与模具底座1内壁之间安装弹性部件11。This embodiment provides a tire mold changing mechanism, as shown in FIGS. 27-29 , including a fixing
连接板41可拆卸连接于轮胎模具2外侧,且连接板41通过限位部件42与锁紧部件48螺纹连接,通过旋转限位部件42改变锁紧部件48距模具底座1内壁的距离。The connecting
在本实施例中,弹性部件11为弹簧,限位部件42为螺钉。In this embodiment, the
如图30所示,固定板49一端开设有开口50,开口50为圆弧形,通过开口50与定位锥10的外圆周配合,实现对固定板40的限位。As shown in FIG. 30 , one end of the fixing
固定板49另一端上表面设有限位块51,通过限位块51限制锁紧部件48的位移。A
如图31所示,锁紧部件48一端开设有卡接面53,卡接面53为圆弧形,锁紧部件48在限位部件42和弹性部件11的作用下沿固定板40移动,当卡接面53与定位锥10的环形凹槽卡合时,换模机构5呈锁紧状态。As shown in FIG. 31 , one end of the locking
锁紧部件48另一端上表面设有凸台52,凸台52即为锁紧部件48的配合部,凸台52开有螺纹孔54,螺纹孔54的轴线与卡接面53的轴线垂直。限位部件42具有螺纹段,通过螺纹段与螺纹孔54配合,旋转限位部件42时锁紧部件48能够沿固定板40表面移动。The upper surface of the other end of the locking
凸台52与卡接面53相背的一侧连接弹性部件11的一端,弹性部件11另一端与模具底座1内壁连接。One end of the
弹性部件11的个数可以根据实际要求设置,本实施例设置两个弹性部件11。The number of
本实施例的工作原理为:The working principle of this embodiment is:
模具在刚放置到硫化机上时,连接板41未拆卸,此时连接板41和模具底座1连接的螺钉与锁紧部件48凸台52上的螺纹孔54配合,由于螺钉处于拧紧状态,因此凸台52外侧与固定板49的限位块51内侧抵接。When the mold is just placed on the vulcanizing machine, the connecting
凸台52与模具底座1凹槽之间的弹簧处于最大压缩状态,锁紧部件48处于其在模具底座1径向行程最外侧,不会与定位锥10干涉。因此连接板41和模具底座1连接的螺钉未拆卸时,模具底座1能够在定位锥10的作用下落到下热板3的正确位置,此时换模机构5处于如图32(a)所示的松开状态。The spring between the
轮胎模具放置在下热板3后,需要将连接板41拆下,拆除连接板41与模具底座1连接的螺钉时,随着螺钉拧出,锁紧部件48在弹簧的推动下沿模具底座1径向向内移动,直至凸台52内侧与模具底座1抵接。After the tire mold is placed on the lower
由于锁紧部件48的移动,导致锁紧部件48的卡接面53进入定位锥10中间的环形凹槽中,如图32(b)所示,此时换模机构5完成模具底座1与下热板3的锁紧。Due to the movement of the locking
实施例五:Embodiment 5:
本实施例提供一种轮胎模具底座,模具底座1周向安装至少两个换模机构5,换模机构5采用实施例一~实施例四任一结构。This embodiment provides a tire mold base. At least two
现有技术中,模具底座1与硫化机的下热板3通过锁紧件6连接,例如螺钉连接。In the prior art, the
以模具底座1安装实施例一所述换模机构5为例进行详细说明:Taking the
如图2所示,模具底座1周向安装至少两个实施例一所述的换模机构5。如图3所示,模具底座1边缘开设有凹槽,换模机构5安装于凹槽中,换模机构5的锁紧部件8可沿凹槽移动。As shown in FIG. 2 , the
凹槽中设置第一沉台20、第二沉台21和贯穿孔,第一沉台20位于第二沉台21下侧,第一沉台20用于固定锁紧部件8的位置,对锁紧部件8起到限位作用,使锁紧部件8仅能够沿底座径向移动。A
第二沉台21用于安装第一压板9,从而限制锁紧部件8及弹性部件11的轴向位置。贯穿孔设于凹槽远离边缘一侧,用于在安装时能够与下热板3上的定位锥10配合,从而使定位锥10起到对模具底座1的定位作用。The
定位锥10中间部位的凹槽的高度与第一沉台20的高度对应,由于锁紧部件8安装在第一沉台20中,因此锁紧部件8在径向运动过程中能够顺利卡入定位锥10中间凹槽,从而其到锁紧作用。The height of the groove in the middle part of the
弹性部件11以一定预紧力安装在模具底座1内壁与锁紧部件8之间,弹性部件11一端与模具底座1抵接,另一端与锁紧部件8抵接。The
实施例六:Embodiment 6:
本实施例提供一种硫化机,设置有实施例五所述的轮胎模具底座。This embodiment provides a vulcanizer, which is provided with the tire mold base described in the fifth embodiment.
如图1所示,硫化机的固定板4安装有下热板3,换模机构5的周向位置与下热板3的T型槽对应,T型槽上部设有与定位锥10底部直径相同的沉孔,定位锥座设于沉孔中,T型槽中有一固定块,定位锥10通过螺钉和固定块与下热板3固定。As shown in FIG. 1 , the fixing plate 4 of the vulcanizer is installed with the lower
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
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