CN216544004U

CN216544004U - Integrated continuous discharging mobile mixing station

Info

Publication number: CN216544004U
Application number: CN202121433772.6U
Authority: CN
Inventors: 程彦闯; 卢征; 张鑫
Original assignee: Zhengzhou Xinyu Machinery Manufacture Co ltd
Current assignee: Zhengzhou Xinyu Machinery Manufacture Co ltd
Priority date: 2021-06-24
Filing date: 2021-06-24
Publication date: 2022-05-17
Anticipated expiration: 2031-06-24

Abstract

The utility model discloses an integrated continuous discharging mobile stirring station, wherein functional equipment comprises a first batching mechanism, a second batching mechanism, a stirring mechanism, an additive device, a conveying mechanism, a control chamber and a transfer bin mechanism, wherein a frame body connects the functional equipment into an integrated equipment structure, and the transfer bin mechanism can be folded; the frame body comprises a base body, a slash, a supporting leg, a turnover guard plate, a draw bar, a locking rod and the like which are arranged on the base body and used for assisting, and frame body structures related to all functional devices, wherein the frame bodies ensure the stability of the main body of the mixing station, the connection firmness of all devices and the convenience of the whole transportation and installation; the utility model is of an integrated structure, each functional device is fixedly arranged in the frame body and protected by the steel structure of the foundation body, so that collision is avoided, the transportation risk is reduced, and the damage and maintenance cost of the device is reduced.

Description

Integrated continuous discharging mobile mixing station

Technical Field

The utility model belongs to the technical field of mixing stations, and relates to an integrated continuous discharging mobile mixing station.

Background

The mobile stabilized soil mixing plant is stabilized soil production equipment which integrally integrates a material storage, weighing, conveying, mixing, discharging and full-automatic control system of the stabilized soil mixing plant into a trailer unit; the device is completely the same with all action processes, operation modes and maintenance of a fixed full-automatic mixing station; meanwhile, the movable type storage rack has the unique characteristics of flexible movement, rapidness and convenience in disassembly and assembly, simplicity in storage management and the like.

However, the following problems are found in the actual transportation and use processes:

(1) parts of the mixing stations are protruded, so that collision is caused in the transportation process, the transportation risk is high, and the equipment damage and maintenance cost is high; (2) functional equipment in the mixing station is unreasonably arranged, so that the material loss is serious, and the coordination operation condition of each functional equipment is not good, so that the material discharging is discontinuous or the whole operation is not smooth; (3) the stirring station main body is poor in stability, and the connection inside the frame body is not firm, so that the whole vibration or deviation is generated in the operation process, and the use safety of construction and equipment is affected.

SUMMERY OF THE UTILITY MODEL

The utility model aims to optimize and improve the problems encountered in the transportation and use processes of a mobile stabilized soil mixing plant and provides an integrated mixing plant which is convenient to transport and store, stable in operation and continuous in discharging.

The technical scheme adopted by the utility model is as follows:

integral type continuous discharging mobile mixing station, wherein functional equipment includes first feed proportioning mechanism, second feed proportioning mechanism, rabbling mechanism, admixture device, transport mechanism, control room, transfer bin mechanism, and the support body links into the equipment structure of integral type with above-mentioned each functional equipment to transfer bin mechanism is collapsible to be placed.

Furthermore, the base body of the frame body is of a cuboid structure consisting of a top plane frame, a bottom plane frame and support columns between the top plane frame and the bottom plane frame, wherein the front end of the top plane frame protrudes out to be used for connecting the turnover middle rotary bin mechanism, and the rear end of the bottom plane frame protrudes out to be used for bearing and arranging the admixture device.

Further, the frame body still includes the slash that is used for auxiliary stay post, is used for the supporting leg of the whole bottom sprag of basic body, is used for preventing the upset backplate that the material splashes, is used for the traction lever of operation attitude traction transfer storehouse mechanism to and is used for the locking lever of the fixed transfer storehouse mechanism of folding attitude.

Further, the rack body also comprises rack bodies related to all functional devices, and the rack bodies comprise fixed racks, hanging racks and conveying racks which are arranged on the first batching mechanism; the second batching mechanism is provided with a fixed frame, a hanging frame and a conveying frame; a bottom frame positioned below the stirring mechanism; a support frame for supporting the transport mechanism; and the triangular support frame is used for supporting the transfer bin mechanism.

Specifically, the triangular support frame is movably connected to the front end of the top plane frame through a connecting rotating shaft.

Specifically, one end of the traction rod is connected with the side edge of the top plane frame through a bolt, and in the working state of the transfer bin mechanism, the other end of the traction rod is connected with a triangular support frame for supporting the transfer bin mechanism through a bolt.

Specifically, the locking rod is connected with the folding connecting piece through a bolt, and in the folding state of the transfer bin mechanism, the other end of the locking rod is connected with the turning connecting piece at the front end of the transfer bin mechanism through a bolt.

Specifically, the turnover guard plate is hinged to the two side edges of the top plane frame and is kept in an upright or downward turnover state through a bolt.

Specifically, the supporting legs are of a three-fork structure with steel bars obliquely arranged on two sides of the supporting column legs, and the supporting legs are provided with a plurality of supporting columns and symmetrically arranged on two sides of the bottom plane frame.

Specifically, transport mechanism be by long support frame, short carriage and the belt structure that desk-top support frame supported, long carriage one end erect on the bottom plane frame, the other end erects at the control room top, the detachable erects on the top plane frame of short carriage to short carriage is the ascending extension of long carriage slope, desk-top support frame erect inside the triangular supports frame.

In summary, due to the adoption of the technical scheme, the utility model has the beneficial effects that:

1. the integrated transfer bin structure is of an integrated structure, facilitates the transportation process, is not easy to collide, and is convenient to quickly and stably erect before use, so that the integrated transfer bin structure is complete, safe and stable in whole, each functional device in the integrated transfer bin structure is fixedly arranged in the frame body and protected by the steel structure of the base body, the transfer bin mechanism protruding out of the front end of the integrated structure is foldable, the top end of the integrated structure is guaranteed to be flat in the folded state, the transfer bin mechanism is stable and locked, collision is avoided, the transportation risk is reduced, and the damage and maintenance cost of the device is reduced.

2. The foldable transfer bin mechanism can meet the requirements of transportation safety and use fluency at the same time, is in a folding state of being firmly fixed by the locking rod in the transportation process, ensures the tidiness and uniformity of the integrated structure of the utility model, is in a working state of being pulled by the traction rod to be elevated in the use process, ensures the function and use of the transfer bin mechanism, and ensures the smooth operation of the whole mixing plant.

3. The functional equipment is reasonably arranged, so that the functional equipment is tightly connected and smoothly operated, and is comprehensively allocated by the control room, so that continuous discharging can be realized, and the material loss is reduced; the material is transferred to the feeding hopper of the stirring mechanism through the first batching mechanism and the second batching mechanism which are identical in structure and symmetrical to each other, the feeding hopper and the discharging hopper of the stirring mechanism are respectively arranged at two ends of the stirrer, continuous discharging can be realized on the premise of ensuring the stirring effect, the arrangement of the stirring mechanism below the two batching mechanisms is reasonable, the servo motor of the stirring mechanism is enabled to stably drive, the stirring mechanism is also enabled to be tightly connected with the conveying mechanism, the material which is uniformly stirred falls onto the conveying mechanism, the material is transferred to the transfer bin mechanism through the conveying mechanism to be temporarily stored, and the high arrangement of the machine frame of the transfer bin in the working state is beneficial to discharging.

4. The frame body comprises a base body in a cuboid structure, a slash, a supporting leg, a turnover protection plate, a traction rod, a locking rod and the like which are arranged on the base body and used for assisting, and frame body structures related to all functional equipment, wherein the frame bodies ensure the stability of the main body of the mixing plant, ensure the firmness of connection of all the equipment, the convenience of integral transportation and installation and enhance the safety performance in the construction process and the use process of the equipment.

5. The conveying mechanism is a belt structure supported by a long support frame, a short support frame and a table type support frame, wherein the three-section type support frame structure is convenient for assembly of a frame body and formation of a complete belt stroke support frame when in use, the short support frame can be detached in the transportation process and cannot protrude out of a frame body base body, the frame body is kept to be orderly arranged, the short support frame is a small frame body and is convenient to store and place, and the table type support frame is overturned and fixed along with the transfer bin mechanism in the transportation process and is also beneficial for keeping the frame body to be orderly arranged.

6. The supporting legs are detachable three-fork structures, so that assembly and disassembly are facilitated, storage and placement are facilitated, and the overall stability is maintained favorably due to the fact that the supporting legs are of the three-fork structures.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a frame structure according to the present invention;

FIG. 3 is a schematic diagram showing the connection of functional devices according to the present invention;

FIG. 4 is a schematic view of the present invention in use;

the labels in the figure are: 1-a first batching mechanism, 2 a second batching mechanism, 3-a stirring mechanism, 4-an additive device, 5-a conveying mechanism, 6-a control room, 7-a transfer bin mechanism, 8-a frame body, 11-a first fixing frame, 12-a first conveying frame, 13-a first hanging frame, 14-a first hanging connecting piece, 15-a first driving belt pulley, 16-a first driven belt pulley, 21-a second fixing frame, 22-a second conveying frame, 31-an underframe, 32-a servo motor, 33-a speed reducer, 34-a coupling, 35-a first bearing seat, 36-a feeding hopper, 37-a discharging hopper, 38-a second bearing seat, 41-a pump, 42-a discharging pipeline, 51-a long supporting frame and 52-a short supporting frame, 53-table type support frame, 54-driving belt pulley, 55-first belt pressing roller, 56-second belt pressing roller, 57-driven belt pulley, 71-triangular support frame, 72-turning connecting piece, 73-telescopic cylinder, 74-turning opening plate, 75-transfer hopper, 80-locking rod, 81-supporting leg, 82-bottom plane frame, 83-supporting column, 84-oblique rod, 85-top plane frame, 86-turning guard plate, 87-traction rod, 88-folding connecting piece and 89-connecting rotating shaft.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments.

As shown in fig. 1, the integrated continuous discharging mobile mixing station comprises a first batching mechanism 1, a second batching mechanism 2, a mixing mechanism 3, an additive device 4, a conveying mechanism 5, a control room 6 and a transfer bin mechanism 7, wherein the frame body 8 connects all the functional devices into an integrated device structure.

The operation of each functional device is controlled by the control room 6, and the connection relationship between the functional devices is as follows: the first batching mechanism 1 and the second batching mechanism 2 are identical in structure and horizontally arranged, materials are transferred to a feeding hopper 36 of the stirring mechanism 3 through conveying belts erected at respective discharge openings of the materials, the admixture device 4 is connected with the feeding hopper 36 through a discharge pipeline 42, the stirring mechanism 3 is positioned below the first batching mechanism 1 and the second batching mechanism 2, and a discharge hopper 37 of the stirring mechanism is arranged close to the conveying mechanism 5, so that the materials which are uniformly stirred fall onto the conveying mechanism 5, and are transferred to the transfer bin mechanism 7 through the conveying mechanism 5 for temporary storage, and the materials are released from the transfer bin mechanism 7.

In the transportation process of the whole transfer bin mechanism, as shown in fig. 4, the transfer bin mechanism 7 can be folded, locked and fixed, so that the whole transfer bin mechanism is stable in the transportation process and is not easy to collide.

As shown in fig. 2, the base body of the frame body 8 is a cuboid structure composed of a top plane frame 85, a bottom plane frame 82 and a support column 83 therebetween, wherein the front end of the top plane frame 85 protrudes for connecting the turnover middle rotary bin mechanism 7, and the rear end of the bottom plane frame 82 protrudes for bearing and arranging the additive device 4, on the base body, an oblique bar 84 for assisting the support column 83, a support leg 81 for integral bottom support of the base body, a turnover guard plate 86 for preventing materials from splashing, a draw bar 87 for working state traction middle rotary bin mechanism 7, and a locking bar 80 for folding state fixing the middle rotary bin mechanism 7 are further included.

The check lock lever 80 is connected with the folding connecting piece 88 through a bolt, and in the folding state of the transfer bin mechanism 7, as shown in fig. 4, the other end of the check lock lever is connected with the turning connecting piece 72 at the front end of the transfer bin mechanism 7 through a bolt, and in addition, the check lock lever has two check lock levers which are respectively connected with the turning connecting pieces 72 at the two sides of the transfer bin mechanism 7, correspondingly, the two check lock levers are respectively connected with the folding connecting pieces 88 at the two sides of the base body, and further the stable locking of the transfer bin mechanism 7 in the folding state is ensured.

One end of each traction rod 87 is connected to the side edge of the top plane frame 85 through a bolt, the other end of each traction rod 87 is connected with the triangular support frame 71 used for supporting the transfer bin mechanism 7 through a bolt, a right-angle edge of each triangular support frame 71 is perpendicular to the top plane frame 85 and forms a stable right-angle triangular structure together with the traction rods 87, the triangular support frames 71 are two and are welded to the two sides of the support transfer bin mechanism 7 respectively, and the corresponding traction rods 87 are also two, so that the support transfer bin mechanism 7 is stably supported.

The rotation protection plates 86 are hinged to both side edges of the top plane frame 85, as shown in fig. 2, and are kept upright by inserting pins and play a role of preventing splashing, as shown in fig. 4, and can be turned down on both sides of the top plane frame 85 by pulling out the pins.

The supporting legs 81 are three-fork structures which are formed by obliquely arranging bar steels on two sides of the supporting column legs, a plurality of the supporting legs are symmetrically arranged on two sides of the bottom plane frame 82 to stably support the bottom plane frame 82, as shown in figure 2, and the supporting legs 81 are detachably connected with the bottom plane frame 82, preferably in a bolt connection mode.

As shown in fig. 2, each functional device and the related frame structure are further illustrated, including a fixing frame, a hanging frame and a conveying frame arranged on the first batching mechanism 1; the second batching mechanism 2 is provided with a fixed frame, a hanging frame and a conveying frame; a base frame 31 located below the stirring mechanism 3; a support frame for supporting the transport mechanism 5; a triangular support frame 71 for supporting the transfer bin mechanism 7.

The first batching mechanism 1 and the second batching mechanism 2 are identical in structure and symmetrically arranged by taking the central axis of the feeding hopper 36 as a reference, and a hopper body of the first batching mechanism 1 and a hopper body of the second batching mechanism 2 are welded with the top plane frame 85 and are arranged in the base body of the frame body 8 in a sinking manner; as shown in fig. 2 and 3, the first dosing mechanism 1 is taken as an example to specifically describe the structural features of the first dosing mechanism 1 and the second dosing mechanism 2.

As shown in fig. 2, a first fixing frame 11 is arranged around the hopper body of the first batching mechanism 1, a first hanging frame 13 is welded downwards to the first fixing frame 11, and the first hanging frame 13 is connected with a first conveying frame 12; preferably, the first hanging brackets 13 are four in number, and every two hanging brackets are connected on the same side of the first conveying frame 12, so that the first conveying frame 12 can be hung stably, and specifically, the tail ends of the first hanging brackets 13 are fixedly connected with the first hanging connecting pieces 14 on the side surfaces of the first conveying frame 12 through bolts.

As shown in fig. 3, a first driving pulley 15 and a first driven pulley 16 are respectively disposed at two ends of the first transmission frame 12, a belt motor connected to the first driving pulley 15 is connected to a control system in the control room 6 through a circuit, a belt scale is further disposed inside the first transmission frame 12, the belt scale is also connected to the control system, a belt is erected between the first driving pulley 15 and the first driven pulley 16, and the first driven pulley 16 is located above the feeding hopper 36, so that the material can conveniently travel along with the belt and fall into the feeding hopper 36.

The stirring mechanism 3 below sets up chassis 31, chassis 31 is the square table structure for support stirring mechanism 3's component, including servo motor 32, speed reducer 33, agitator tank 34, first bearing frame 35, second bearing frame 38, first bearing frame 35 and second bearing frame 38 are used for supporting the inside (mixing) shaft of agitator tank 34, and servo motor drives the (mixing) shaft through the reducing gear box deceleration and carries out stirring work, and servo motor passes through the control system in the circuit connection control room 6, has in addition to go out hopper 37 welding in second bearing frame 38 below, and the export direction is towards transport mechanism 5, in addition feed hopper 36 be located agitator tank 34 top near the position of first bearing frame 35.

The conveying mechanism 5 is a belt structure supported by a long support frame 51, a short support frame 52 and a table type support frame 53, as shown in fig. 2, one end of the long support frame 51 is erected on a bottom plane frame 82, the other end of the long support frame is erected on the top of the control room 6, so that the long support frame 51 is inclined in the base body of the frame body 8, the short support frame 52 is erected on a top plane frame 85, the short support frame 52 is an upward inclined extension of the long support frame 51, the short support frame 52 is connected by a detachable bolt, the table type support frame 53 is erected inside a triangular support frame 71, as shown in fig. 1, and the table type support frame 53 is located at the inlet of the transfer bin mechanism 7.

Further, a driving pulley 54 of the conveying mechanism 5 is arranged at the lower end position of the long support frame 51, a driving motor is arranged in a matching way, the driving motor is connected with a control system in the control room 6 through a circuit, a driven pulley 57 of the conveying mechanism 5 is arranged on the table type support frame 53, a belt is arranged between the driving pulley 54 and the driven pulley 57, a first belt pressing roller 55 is arranged at the back of the long support frame 51, a second belt pressing roller 56 is arranged at the back of the table type support frame 53, and the belt pressing roller is used for limiting the running position of the belt, so that the belt is tensioned and runs smoothly.

Transfer storehouse mechanism 7 be connected with top plane frame 85 through the triangular supports 71 of its both sides to realize transfer storehouse mechanism 7 working condition or folding state, as shown in fig. 1-3, transfer storehouse mechanism 7 include transfer hopper 75, be located the upset division board 74 of transfer hopper bottom export to and be used for pulling the telescopic cylinder 73 of upset division board 74, telescopic cylinder 73 is the control system in the cylinder passes through circuit connection control room 6, still includes triangular supports 71 that are used for supporting transfer hopper 75, and is located the connecting piece 72 that overturns of triangular supports 71 foremost.

Specifically, the triangular support frame 71 is movably connected with the end part of the top plane frame 85 through the connecting rotating shaft 89, so that the triangular support frame 71 can rotate around the connecting rotating shaft 89, and the integral overturning of the transfer bin mechanism 7 can be further realized; in the working state of the transfer bin mechanism 7, as shown in fig. 1, the triangular supports 71 on both sides are stressed by the draw bar 87 and protrude out of the top of the base body of the frame body 8; in the folded state of the transfer bin mechanism 7, the locking rod 80 is connected with the turning connecting piece 72 through the bolt, so that the transfer bin mechanism 7 is stably connected to the front end of the frame body 8, the top of the basic body of the frame body 8 is flush, and the frame body and equipment are not protruded, thereby facilitating the integral transportation of the utility model, as shown in fig. 4.

In addition, the admixture device 4 is a circulating admixture tank, and adopts a patent technology of a stirring station circulating admixture tank with the application number of CN201910845536.6, a discharge pipeline 42 at the bottom of the admixture device is connected with a feeding hopper 36 through a hose, the discharge pipeline 42 conveys liquid through a pump 41 in a pressurizing way, and the pump 41 is connected with a control room 6 through a line, so that admixture is provided for the stirring mechanism 3.

The control room 6 in the utility model is a working room with a door arranged inside the frame body 8, wherein a control system comprehensively controls the operation of each functional device, including controlling a belt motor in the first batching mechanism 1 to drive a belt to operate, controlling a belt motor in the second batching mechanism 2 to drive a belt to operate, controlling a servo motor 32 in the stirring mechanism 3 to operate, controlling a pump 41 in the additive device 4 to operate, controlling a driving motor in the conveying mechanism 5 to drive a belt to operate, and controlling a telescopic cylinder 73 in the transfer bin mechanism 7 to operate.

The integrated structure of the utility model can be conveniently transported, as shown in fig. 4, the supporting legs 81 at the bottom of the utility model are removed, the transfer bin mechanism 7 of the utility model is folded and fixed by the locking rods 80, and then the integrated structure is integrally installed on a vehicle.

When the utility model is used, the supporting legs 81 can be arranged at the bottom of the frame body 8, so that the whole body is stably arranged, the transfer bin mechanism 7 is drawn into a working state and fixed by the draw bar 87, and then all functional equipment in the utility model is controlled to operate by the control room 6.

The concrete operation mode is with the help of external equipment with the bucket body of first feed mechanism 1 and the bucket body of second feed mechanism 2 fill up the material, then add water feeding configuration liquid additive in additive device 4, the operation of the belt motor of first feed mechanism 1 and the belt motor of second feed mechanism 2, make the material carry to 3 inside of rabbling mechanism in succession, additive device 4 carries the additive to 3 inside of rabbling mechanism in succession simultaneously, rabbling mechanism's operation, make the material misce bene, and the continuous ejection of compact to transport mechanism 5, transport mechanism sends the even material of mixing to transfer mechanism in 7, then control telescoping cylinder 73 pulling upset open-close plate 74 carries out the blowing.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. The integrated continuous discharging mobile mixing station is characterized in that functional equipment comprises a first batching mechanism (1), a second batching mechanism (2), a mixing mechanism (3), an additive device (4), a conveying mechanism (5), a control room (6) and a transfer bin mechanism (7), and the integrated continuous discharging mobile mixing station is characterized in that the frame body (8) connects the functional equipment into an integrated equipment structure, and the transfer bin mechanism (7) can be folded; the base body of the frame body (8) is a cuboid structure consisting of a top plane frame (85), a bottom plane frame (82) and support columns (83) between the top plane frame and the bottom plane frame, wherein the front end of the top plane frame (85) protrudes out to be connected with a turnover middle rotary bin mechanism (7), and the rear end of the bottom plane frame (82) protrudes out to be used for bearing and arranging an additive device (4); the frame body (8) also comprises a fixed frame, a hanging frame and a conveying frame which are arranged on the first batching mechanism (1); the second batching mechanism (2) is provided with a fixed frame, a hanging frame and a conveying frame; a bottom frame (31) positioned below the stirring mechanism (3); a support frame for supporting the transport mechanism (5); a triangular support frame (71) for supporting the transfer bin mechanism (7).

2. The integrated continuous discharging mobile mixing station according to claim 1, characterized in that the frame body (8) further comprises a slash (84) for an auxiliary support column (83), a support leg (81) for the integral bottom support of the base body, a roll-over guard (86) for preventing the splashing of the material, a draw bar (87) for drawing the transfer mechanism (7) in the working state, and a locking bar (80) for fixing the transfer mechanism (7) in the folded state.

3. The integrated continuous discharging mobile stirring station of claim 1, wherein the triangular support frame (71) is movably connected to the front end of the top plane frame (85) through a connecting rotating shaft (89).

4. The integrated continuous discharging mobile stirring station as claimed in claim 2, wherein one end of the draw bar (87) is bolted to the side edge of the top plane frame (85), and the other end of the draw bar is bolted to a triangular support frame (71) for supporting the transfer bin mechanism (7) in the working state of the transfer bin mechanism (7).

5. The integrated continuous discharging mobile mixing station according to claim 2, characterized in that the locking lever (80) is connected with the folding connector (88) through a bolt, and in the folding state of the transfer chamber mechanism (7), the other end of the locking lever is connected with the turning connector (72) at the front end of the transfer chamber mechanism (7) through a bolt.

6. The integrated continuous take-off mobile mixing station of claim 2, wherein the roll-over guards (86) are hingedly attached to the side edges of the top planar frame (85) and held in an upright or down-turned position by latches.

7. The integrated continuous discharging mobile mixing station according to claim 2, characterized in that the supporting legs (81) are a three-fork structure with steel bars obliquely arranged at both sides of the supporting column legs, and a plurality of the supporting columns are symmetrically arranged at both sides of the bottom plane frame (82).

8. The integrated continuous discharging mobile mixing station according to claim 1, characterized in that the conveying mechanism (5) is a belt structure supported by a long support frame (51), a short support frame (52) and a table support frame (53), one end of the long support frame (51) is erected on a bottom plane frame (82), the other end of the long support frame is erected on the top of the control room (6), the short support frame (52) is detachably erected on a top plane frame (85), the short support frame (52) is an upward inclined extension of the long support frame (51), and the table support frame (53) is erected inside a triangular support frame (71).