CN216539490U - Prevent carborundum screening plant for production and processing of leakage - Google Patents
Prevent carborundum screening plant for production and processing of leakage Download PDFInfo
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Abstract
本实用新型公开了一种防止泄漏的碳化硅生产加工用筛分装置,属于粉体筛分机械设备技术领域,通过设置整体结构矩形线圈在通电的情况下能牢牢吸住矩形铁环使得整个装置形成密闭空间,防止了碳化硅粉体在筛分的过程中产生泄漏的情况,装置内部设有筛网,该筛网可根据所需粉体的直径大小更换相应的目数,电磁脉冲器保证了滤芯过滤器上的碳化硅粉体落到料仓内,确保了滤芯过滤器一直具有通气功能,使得冲料工作具有连续性,整个过程密封连续高效,解决了现有筛分装置存在泄漏的安全隐患和筛分过程效率缓慢的问题,主要应用于工业生产方面。
The utility model discloses a screening device for preventing leakage of silicon carbide production and processing, which belongs to the technical field of powder screening machinery and equipment. The device forms a closed space, which prevents the leakage of silicon carbide powder during the screening process. The device is equipped with a screen, which can be replaced with the corresponding mesh according to the diameter of the required powder. Electromagnetic pulser It ensures that the silicon carbide powder on the filter element falls into the silo, ensures that the filter element has the ventilation function all the time, makes the punching work continuous, the whole process is sealed continuously and efficiently, and solves the leakage of the existing screening device. It is mainly used in industrial production.
Description
技术领域technical field
本实用新型属于粉体筛分机械设备技术领域,具体涉及一种防止泄漏的碳化硅生产加工用筛分装置。The utility model belongs to the technical field of powder screening machinery and equipment, in particular to a screening device for preventing leakage of silicon carbide production and processing.
背景技术Background technique
在生产过程中绝大部分碳化硅粉体,是需要经过一系列的工序得到精细目的颗粒,碳化硅粉体生产中需要用到筛分装置,筛分装置是将用带孔的筛网把目数大小不同的碳化硅粉体分成各种目数级别的作业装置,目前,碳化硅粉体筛分装置结构单一,为得到不同粒度级别的碳化硅粉体需要在装置内更换筛分板,且不容易更换,在冲料的过程中由于要保证其密封性,现有仓体都是在仓体上部设置孔,孔表面设置滤网半封闭式灌装,长时间工作就会导致上部设置的孔洞堵塞,致使仓内产生负压,这样就导致了碳化硅粉体不能快速的向仓体内冲料进行筛分工作,在仓体上部设置孔会导致碳化硅粉体的泄漏,污染生产车间的空气,浪费成本且危害操作人员的身体健康。In the production process, most of the silicon carbide powder needs to go through a series of procedures to obtain fine-purpose particles. In the production of silicon carbide powder, a screening device is required. The screening device is to use a screen with holes to filter the mesh Silicon carbide powders of different sizes are divided into operation devices of various mesh levels. At present, the structure of silicon carbide powder screening devices is single. In order to obtain silicon carbide powders of different particle size levels, the screening plate needs to be replaced in the device, and It is not easy to replace. Due to the need to ensure its tightness during the punching process, the existing silo body is equipped with holes in the upper part of the silo body, and the surface of the hole is equipped with a filter screen for semi-closed filling. Long-term work will cause the upper part to be filled. The holes are blocked, resulting in negative pressure in the silo, which causes the silicon carbide powder to be unable to quickly punch the material into the silo for screening. Setting holes in the upper part of the silo will cause the leakage of the silicon carbide powder and pollute the production workshop. air, wasting costs and endangering the health of operators.
申请号:202120542471.0,公开了一种球形石墨生产用多级筛分装置,通过连接柱上的振动电机使筛筒发生震动,在筛筒发生震动的同时物料经过设有的三处筛网进行过滤,通过设有三处筛网可以对物料进行排渣以及分目过滤,通过设有的超声波换能器可以进一步提升筛分效果,提高了筛分质量,防止物料对筛网造成堵塞,通过导流斗可以将下落的物料聚拢,可以使物料落入下一处筛网的中心处,从而防止未经过滤的物料通过排渣口流出,通过设有的吸风机可以使箱体内产生负压,便于物料在筛网上快速通过,同时可以避免因震动时产生的粉尘从进料斗处溢出,保障了操作人员的身体健康。Application No.: 202120542471.0, discloses a multi-stage screening device for spherical graphite production. The vibration motor on the connecting column makes the screen cylinder vibrate. When the screen cylinder vibrates, the material is filtered through the three screens provided. , The material can be slag discharged and filtered by three screens. The ultrasonic transducer provided can further improve the screening effect, improve the screening quality, and prevent the material from clogging the screen. The bucket can gather the falling materials, and can make the materials fall into the center of the next screen, so as to prevent the unfiltered materials from flowing out through the slag outlet. The suction fan provided can generate negative pressure in the box, which is convenient for The material passes through the screen quickly, and at the same time, the dust generated by the vibration can be prevented from overflowing from the feed hopper, which ensures the health of the operator.
上述专利中在筛筒发生震动的同时物料经过设有的三处筛网进行过滤,球形石墨材料在筛网的振动下并不能保证原料能进行完全筛分,使得还有一部分原料落入排渣口流出,导致原料浪费或存在二次做功,且底部设置吸风机,存在少量石墨材料吸入吸风机导致机器损坏,且布袋中石墨材料粉体倾向于吸风机一侧,导致箱体内的气压不稳定,针对上述问题,为此我司提出一种防止泄漏的碳化硅生产加工用筛分装置。In the above patent, when the screen cylinder vibrates, the material is filtered through three screens provided. The spherical graphite material cannot guarantee that the raw material can be completely screened under the vibration of the screen screen, so that some raw materials fall into the slag discharge. The outlet flows out, resulting in waste of raw materials or secondary work, and a suction fan is installed at the bottom, and a small amount of graphite material is sucked into the suction fan, which causes damage to the machine, and the graphite material powder in the cloth bag tends to the suction fan side, resulting in unstable air pressure in the box , In view of the above problems, our company proposes a screening device for silicon carbide production and processing to prevent leakage.
实用新型内容Utility model content
本实用新型的目的在于提供一种防止泄漏的碳化硅生产加工用筛分装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a screening device for silicon carbide production and processing that prevents leakage, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种防止泄漏的碳化硅生产加工用筛分装置,包括支腿、外仓、料仓和机盖,其特征在于:所述的支腿上方设置有外仓,所述的外仓底部设有电磁阀出料口Ⅰ,连接至外部吸料仓Ⅰ,所述的外仓右侧设置有电磁阀出料口Ⅱ,连接至外部吸料仓Ⅱ,所述的外仓内部固定设置有一组弹簧连接座,保证了上方设置的料仓在振动下的稳定性,所述的弹簧连接座上设置有震动器,所述的弹簧连接座上部设置有料仓,所述的料仓底部留有出料口Ⅲ,所述的出料口Ⅲ与电磁阀出料口Ⅰ之间通过软套管Ⅰ连接,所述的料仓内部设置有筛网固定架,所述的筛网固定架上设置有筛网,所述的筛网与筛网固定架之间通过一组螺栓固定连接,所述的料仓右侧设置有出料口Ⅳ,所述的出料口Ⅳ与电磁阀出料口Ⅱ之间通过软套管Ⅱ连接,所述的料仓上部设置有矩形铁环,所述的矩形铁环与料仓之间通过软套固定连接,所述的矩形铁环环绕设置有一组限位块,在得电的情况下不造成吸附错位的情况产生,所述的限位块与外仓之间固定连接,所述的外仓上设置有机盖,所述的机盖与外仓之间通过铰链活动连接,所述的机盖底部固定设置有矩形线圈,矩形线圈在通电的情况下能牢牢吸住矩形铁环,所述的机盖右侧设置有控制器,所述的控制器与矩形线圈出线端相连接,所述的机盖上设置有进料口和滤芯过滤器,所述的机盖上部固定设置有气包和送风机,所述的滤芯过滤器内部横向设置有电磁脉冲阀,所述的电磁脉冲阀与气包通过管道Ⅰ连通,所述的滤芯过滤器与送风机之间通过管道Ⅱ连通,所述的送风机左端设置有送风管,送风管与布袋除尘器相连接确保碳化硅粉体无泄漏至车间,保证整体装置的密闭性。In order to achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a screening device for preventing leakage of silicon carbide production and processing, comprising outriggers, an outer bin, a silo and a machine cover, and is characterized in that: above the outriggers There is an outer warehouse, the bottom of the outer warehouse is provided with a solenoid valve discharge port I, which is connected to the external suction bin I, and the right side of the outer bin is provided with a solenoid valve discharge port II, which is connected to the external suction bin II. A set of spring connecting seats are fixed inside the outer bin to ensure the stability of the material bin set above under vibration. The spring connecting seat is provided with a vibrator, and the upper part of the spring connecting seat is provided with There is a silo, a discharge port III is left at the bottom of the silo, the discharge port III and the solenoid valve discharge port I are connected by a soft sleeve I, and a screen mesh is arranged inside the silo to fix The screen mesh fixing frame is provided with a screen mesh, and the screen mesh and the screen mesh fixing frame are fixedly connected by a set of bolts. The right side of the silo is provided with a discharge port IV. The discharge port IV and the solenoid valve discharge port II are connected by a soft sleeve II, the upper part of the silo is provided with a rectangular iron ring, and the rectangular iron ring and the silo are fixedly connected by a soft sleeve, The rectangular iron ring is surrounded by a set of limit blocks, which will not cause adsorption and dislocation under the condition of electricity. The limit blocks are fixedly connected with the outer warehouse, and the outer warehouse is provided with organic The cover is movably connected with the outer compartment through hinges. The bottom of the cover is fixed with a rectangular coil. The rectangular coil can firmly absorb the rectangular iron ring under the condition of electrification. The right side is provided with a controller, the controller is connected with the outlet end of the rectangular coil, the cover is provided with a feed inlet and a filter element, and the upper part of the cover is fixedly provided with an air bag and a blower, The inside of the filter element filter is horizontally provided with an electromagnetic pulse valve, the electromagnetic pulse valve is communicated with the air bag through the pipeline I, the filter element filter and the blower are connected through the pipeline II, and the left end of the blower is provided with a The air supply pipe is connected with the bag filter to ensure that the silicon carbide powder does not leak into the workshop and to ensure the airtightness of the overall device.
优选的,所述的一组弹簧连接座数量为4个,保证了上方设置的料仓在振动下的稳定性。Preferably, the number of the set of spring connecting seats is 4, which ensures the stability of the silo arranged above under vibration.
优选的,所述的软套管Ⅰ、软套管Ⅱ和软套的材质为聚四氟乙烯耐磨软性材料,保证在料仓在振动下与电磁阀出料口Ⅰ和电磁阀出料口Ⅱ的之间密封连接。Preferably, the soft sleeve I, the soft sleeve II and the soft sleeve are made of PTFE wear-resistant soft material to ensure that the material can be discharged from the discharge port I of the solenoid valve and the solenoid valve under the vibration of the silo. Sealing connection between ports II.
优选的,所述的筛网固定架与料仓底部之间的角度呈为35度,碳化硅自身存在重力在筛网跳动避免了堵塞网孔。Preferably, the angle between the screen fixing frame and the bottom of the silo is 35 degrees, and the silicon carbide itself has gravity to bounce on the screen to avoid clogging the mesh.
优选的,所述的筛网可根据所需的目数拆卸更换,据产品所需要的精细度更换所需的筛网。Preferably, the screen can be disassembled and replaced according to the required mesh number, and the required screen can be replaced according to the required fineness of the product.
优选的,所述的限位块的材料为铝材,保证矩形线圈在通电的情况下能牢牢吸住矩形铁环,不造成吸附错位的情况产生。Preferably, the material of the limit block is aluminum, which ensures that the rectangular coil can firmly absorb the rectangular iron ring under the condition of electrification, and does not cause the occurrence of adsorption dislocation.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)通过设计筛网,能够根据产品所需要的精细度更换所需不同直径孔洞的筛网,来确保的碳化硅颗粒生产的粉体料粒的大小。(1) By designing the screen, the screen with different diameter holes can be replaced according to the required fineness of the product to ensure the size of the powder particles produced by the silicon carbide particles.
(2)通过设计电磁脉冲阀和滤芯过滤器,根据脉冲振动的原理,电磁脉冲器保证了附着在滤芯过滤器上的碳化硅粉体落到料仓内,确保了滤芯过滤器一直具有通气功能,使得冲料工作具有连续性。(2) By designing the electromagnetic pulse valve and the filter element, according to the principle of pulse vibration, the electromagnetic pulser ensures that the silicon carbide powder attached to the filter element falls into the silo, ensuring that the filter element has the ventilation function all the time. , so that the punching work has continuity.
(3)通过设计矩形线圈和矩形铁环,矩形线圈在通电的情况下能牢牢吸住矩形铁环使得整个装置密闭,防止了碳化硅粉体泄漏的情况出现。(3) By designing the rectangular coil and the rectangular iron ring, the rectangular coil can firmly absorb the rectangular iron ring under the condition of electrification to make the whole device airtight, preventing the leakage of silicon carbide powder.
附图说明Description of drawings
图1为本实用新型的内部结构图;Fig. 1 is the internal structure diagram of the utility model;
图2为本实用新型的图1的A处局部放大图;Fig. 2 is the partial enlarged view of the A place of Fig. 1 of the utility model;
图3为本实用新型的图1的B处局部放大图;Fig. 3 is the partial enlarged view of the B place of Fig. 1 of the utility model;
图4为本实用新型的开盖状态下的结构图;4 is a structural diagram of the utility model in an open state;
图5为本实用新型的主视图。FIG. 5 is a front view of the utility model.
图中:1.支腿;2.外仓;3.电磁阀出料口Ⅰ;4.电磁阀出料口Ⅱ;5.弹簧连接座;6.震动器;7.料仓;8.出料口Ⅲ;9.软套管Ⅰ;10.筛网固定架;11.筛网;12.螺栓;13.出料口Ⅳ;14.软套管Ⅱ;15.矩形铁环;16.软套;17.限位块;18.机盖;19.铰链;20.矩形线圈;21.控制器;22.进料口;23.滤芯过滤器;24.气包;25.送风机;26.电磁脉冲阀;27.管道Ⅰ;28.管道Ⅱ;29.送风管。In the figure: 1. Outrigger; 2. Outer warehouse; 3. Solenoid valve outlet I; 4. Solenoid valve outlet II; 5. Spring connection seat; 6. Vibrator; 7. Silo; 8. Outlet Material port III; 9. Soft casing I; 10. Screen fixing frame; 11. Screen; 12. Bolt; 13. Discharge port IV; 14. Soft casing II; 15. Rectangular iron ring; 16. Soft Set; 17. Limit block; 18. Cover; 19. Hinges; 20. Rectangular coil; 21. Controller; 22. Feed inlet; 23. Filter element; 24. Air bag; 25. Blower; 26. Electromagnetic pulse valve; 27. Pipeline I; 28. Pipeline II; 29. Air supply pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-图5,本实用新型提供一种技术方案:一种防止泄漏的碳化硅生产加工用筛分装置,包括支腿1、外仓2、料仓7和机盖18,其特征在于:所述的支腿1上方设置有外仓2,所述的外仓2底部设有电磁阀出料口Ⅰ3,所述的外仓2右侧设置有电磁阀出料口Ⅱ4,所述的外仓2内部固定设置有一组弹簧连接座5,所述的一组弹簧连接座5数量为 4个,所述的弹簧连接座5上设置有震动器6,所述的弹簧连接座5上部设置有料仓7,所述的料仓7底部留有出料口Ⅲ8,所述的出料口Ⅲ8与电磁阀出料口Ⅰ3之间通过软套管Ⅰ 9连接,所述的料仓7内部设置有筛网固定架10,所述的筛网固定架10上设置有筛网11,所述的筛网固定架10与料仓7底部之间的角度呈为35度,所述的筛网11与筛网固定架 10之间通过一组螺栓12固定连接,所述的筛网11可根据所需的目数拆卸更换,所述的料仓7右侧设置有出料口Ⅳ13,所述的出料口Ⅳ13与电磁阀出料口Ⅱ4之间通过软套管Ⅱ14 连接,所述的料仓7上部设置有矩形铁环15,所述的矩形铁环15与料仓7之间通过软套 16固定连接,所述的软套管Ⅰ9、软套管Ⅱ14和软套16的材质为聚四氟乙烯耐磨软性材料,所述的矩形铁环15环绕设置有一组限位块17,所述的限位块17与外仓2之间固定连接,所述的限位块17的材料为铝材,所述的外仓2上设置有机盖18,所述的机盖18与外仓2之间通过铰链19活动连接,所述的机盖18底部固定设置有矩形线圈20,所述的机盖 18右侧设置有控制器21,所述的控制器21与矩形线圈20出线端相连接,所述的机盖18 上设置有进料口22和滤芯过滤器23,所述的机盖18上部固定设置有气包24和送风机25,所述的滤芯过滤器23内部横向设置有电磁脉冲阀26,所述的电磁脉冲阀26与气包24通过管道Ⅰ27连通,所述的滤芯过滤器23与送风机25之间通过管道Ⅱ28连通,所述的送风机25左端设置有送风管29。Please refer to FIG. 1-FIG. 5. The present utility model provides a technical solution: a screening device for silicon carbide production and processing to prevent leakage, comprising outriggers 1, an
本实用新型的工作原理及使用流程:在机盖18闭合情况下,控制器21使矩形线圈20得电,矩形线圈20吸附矩形铁环15使整个装置形成一个密闭状态,碳化硅粉体进入外部粉体仓过进料口22冲入料仓7内部,送风机25开启,电磁脉冲阀26使气包24对滤芯过滤器23脉冲振动工作使得滤芯过滤器23一直具有通气的能力,保证了碳化硅粉体冲料的连续性,弹簧连接座5上设置有震动器6,震动器6使得料仓7整体振动,内部筛网11振动过筛碳化硅粉体,打开外仓2底部电磁阀出料口Ⅰ3并且连接至外部吸料仓Ⅰ,得到相应的目数的碳化硅粉体,等待筛分工作完成后打开外仓2右侧的电磁阀出料口Ⅱ4并且连接至外部吸料仓Ⅱ,吸料仓Ⅱ对筛网11上的上一级目数的碳化硅粉体做吸料工作,如想得到不同目数的碳化硅粉体,只需打开机盖18,拧下螺栓12将筛网11更换即可,整个碳化硅粉体筛分过程连续高效,整个装置密封效果极佳值得推广和使用。The working principle and use process of the utility model: when the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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CN115383908A (en) * | 2022-09-20 | 2022-11-25 | 北新集团建材股份有限公司 | Clinker unloading is steady material system |
CN115383908B (en) * | 2022-09-20 | 2024-02-02 | 北新集团建材股份有限公司 | Clinker unloading steady material system |
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