CN216533254U - Hatching egg hatching conveyor line - Google Patents

Abstract

The utility model relates to the technical field of hatching egg conveying appliances, and aims to provide a hatching egg hatching conveying line. The adopted technical scheme is as follows: a hatching egg hatching conveyor line comprises an egg arranging machine, a cleaning and disinfecting machine, a transfer conveyor and a tray loading machine which are arranged in sequence; the egg arranging machine is used for carrying out egg tray conversion operation on the hatching eggs; the discharging end of the egg arranging machine is connected with the feeding end of the cleaning and disinfecting machine, and the cleaning and disinfecting machine is used for cleaning and disinfecting the hatching eggs; the discharge end of the cleaning and sterilizing machine is connected with the feed end of the upper disc machine through a transfer conveyor. The utility model can reduce the workload of manual operation of hatching eggs and hatching and reduce the labor cost.

Description

Hatching egg hatching conveyor line

Technical Field

The utility model relates to the technical field of hatching egg conveying appliances, in particular to a hatching egg hatching conveying line.

Background

At present, after the hatching eggs are purchased from the market, the disks of the hatching eggs are usually required to be changed, each tray of the hatching eggs is required to be cleaned after the disks are changed, then the cleaned hatching eggs are manually moved to a transfer window or a buffer room for spraying and disinfection, and finally the hatching eggs are manually moved to an incubator.

However, in the process of using the prior art, the inventor finds that at least the following problems exist in the prior art:

in the prior art, the hatching eggs are manually completed in the whole process from purchase to transportation to the incubator, operators bend down frequently, the labor intensity is high, the strain of lumbar muscles of the workers is easily caused, and the waste of human resources is caused.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem at least to a certain extent, the utility model provides an hatching egg hatching conveying line.

The technical scheme adopted by the utility model is as follows:

a hatching egg hatching conveyor line comprises an egg arranging machine, a cleaning and disinfecting machine, a transfer conveyor and a plate loading machine which are sequentially arranged; the egg arranging machine is used for carrying out egg tray switching operation on the hatching eggs; the discharging end of the egg arranging machine is connected with the feeding end of the cleaning and disinfecting machine, and the cleaning and disinfecting machine is used for cleaning and disinfecting the hatching eggs; the discharge end of the cleaning and sterilizing machine is connected with the feed end of the upper disc machine through a transfer conveyor.

In one possible design, the washer disinfector comprises a first rack, a first conveyor belt arranged on the first rack, and a spraying mechanism arranged above the first conveyor belt.

In one possible design, the spraying mechanism comprises a spraying pipe and a spraying head which is communicated with the spraying pipe; the cleaning and sterilizing machine further comprises a water collecting tank, a water tank, a filter screen, a water return pipe and a water pump, wherein the water collecting tank is arranged below the first conveying belt, the filter screen is arranged at a water outlet of the water collecting tank, a water inlet of the water return pipe is communicated with the water outlet of the water collecting tank, a water outlet of the water return pipe is communicated with the water inlet of the water tank, and a water outlet of the water tank is communicated with the spraying pipe through the water pump.

In one possible design, the discharge end of the cleaning and disinfecting machine is connected with a first transfer conveying line, and the first conveying belt and the first transfer conveying line are distributed in an L shape.

In one possible design, the egg arranging machine and the cleaning and disinfecting machine are arranged in the feeding chamber, and the upper disc machine is arranged in the discharging chamber; the transfer conveyor comprises a second rack, a sealing box arranged on the second rack and a second conveyor belt arranged in the sealing box, and the sealing box is arranged at the joint of the feeding chamber and the discharging chamber; the improved conveying device is characterized in that a pressurizer is arranged in the sealing box, a feeding port and a discharging port are formed in the two ends of the sealing box respectively, door plates are arranged on the sealing box in a matched mode and on the feeding port and the discharging port, and the second conveying belt can drive towards the discharging port along the feeding port of the shell.

In one possible design, the sealing box is provided with a door panel driver and an in-place detection device matched with the door panel; the hatching egg hatching conveyor line comprises a control unit, and the door plate driver, the in-place detection device and the pressurizer are all electrically connected with the control unit.

In one possible design, the sealing box is also provided with a baffle plate matched with the door plate, the baffle plate is provided with a sliding groove along the vertical direction, the end part of the door plate is provided with a sliding block matched with the baffle plate, and the sliding block is arranged in the sliding groove in a sliding manner; the driving direction of the door panel driver is vertical.

In one possible design, a second transfer conveyor line is arranged between the transfer conveyor and the disc loading machine.

The utility model has the beneficial effects of reducing the workload of manual hatching egg hatching operation and reducing the labor cost. In the implementation process, the egg tray conversion operation can be carried out on the hatching eggs through the egg sorting machine, and then the hatching eggs subjected to egg tray conversion are conveyed into the cleaning and disinfecting machine to be cleaned and disinfected; and then, the disinfected hatching eggs can be conveyed into the plate feeding machine through the transfer conveyor, so that the plate feeding machine can push the hatching eggs into a hatching trolley arranged at the discharge end of the plate feeding machine, and the hatching trolley can be manually pushed away after the hatching trolley is fully placed, so that hatching operation of the hatching eggs is realized. In the process, operations such as tray changing, cleaning and sterilizing of the hatching eggs are all executed through a machine, so that the problem of high labor intensity caused by manual operation is avoided, and the personnel cost for hatching eggs in hatching operation is reduced.

Drawings

FIG. 1 is a schematic structural diagram of an hatching egg hatching conveyor line, a feeding chamber and a discharging chamber in the utility model;

FIG. 2 is a plan view of the hatching egg hatching conveyor line in the configuration shown in FIG. 1;

FIG. 3 is a schematic structural view of the egg processing machine of the present invention;

FIG. 4 is a schematic view of the cleaning and sterilizing machine and the first transfer line of the present invention;

FIG. 5 is a schematic view of the structure of FIG. 4 from another perspective;

FIG. 6 is a schematic view of the construction of the transfer conveyor and a second transfer conveyor line of the present invention;

fig. 7 is a schematic structural view of a disc loading machine in the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.

In the description of the embodiments of the present invention, the terms "disposed," "mounted," and "connected" should be understood broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.

The utility model is further described with reference to the following figures and specific embodiments.

Example 1:

the embodiment provides a hatching egg hatching conveyor line, which comprises an egg arranging machine 1, a cleaning and disinfecting machine 2, a transfer conveyor 3 and a disc loading machine 4 which are sequentially arranged as shown in fig. 1 and 2; in this embodiment, the discharge end of the upper tray machine 4 can be connected with an incubation vehicle 9, so as to convey the processed hatching eggs to the incubation vehicle 9, and perform subsequent hatching operation of the hatching eggs; the egg arranging machine 1 is used for carrying out egg tray switching operation on hatching eggs; the discharge end of the egg arranging machine 1 is connected with the feed end of the cleaning and disinfecting machine 2, and the cleaning and disinfecting machine 2 is used for cleaning and disinfecting the hatching eggs; the discharge end of the cleaning and sterilizing machine 2 is connected with the feed end of the upper disc machine 4 through the transfer conveyor 3, and the upper disc machine 4 is used for transferring the hatching eggs.

In the prior art, the purchased logistic packaged eggs from the market are basically 30 eggs in one tray, and the eggs in the 42 egg trays are all high-temperature resistant, so that the 30 eggs in the egg trays need to be converted into the 42 egg trays in the production process, so as to facilitate the subsequent treatment of the eggs. In this embodiment, the egg arranging machine 1 is configured to transfer the logistic packaged eggs to a special egg processing tray, and a schematic structural diagram of the egg arranging machine 1 is shown in fig. 3, specifically, in this embodiment, the egg arranging machine 1 may be implemented by, but not limited to, an egg arranging system disclosed in chinese patent with publication number CN112794070A, so as to facilitate the switching operation of the eggs in the egg trays with different specifications.

Specifically, the egg arranging machine 1 performs the egg tray switching operation of the hatching eggs by the following steps:

1) firstly, manually placing 30 egg trays on 30 egg tray conveying lines 11, arranging the 30 egg trays into 5 rows and 6 columns, discharging the egg trays according to scales on the 30 egg tray conveying lines 11 when placing the egg trays, and placing the egg trays at intervals to prevent the two egg trays from being too tight. When the egg tray is conveyed to the detection position of the first in-place sensor, the 30 egg tray conveying lines 11 stop, the suction cup manipulator A12 descends, absorbs 30 eggs in 6 rows and 5 columns, ascends, then the suction cup manipulator A12 mechanism drives the eggs to the middle transition line 13 through the servo motor, descends again and puts in place, so that the suction cup manipulator A12 places 30 eggs, and finally the suction cup manipulator A12 descends to the original point position to wait. When the empty tray moves to the tail end, the second detection switch detects 30 paper trays and then performs automatic tray falling operation;

2) the middle transition line 13 is moved by a fixed distance through a servo motor so as to move the eggs loaded with 30 eggs to a position to be grabbed to wait. Then, the sucker manipulator B14 descends, the sucker manipulator B14 can absorb 42 eggs in 6 rows and 7 columns to ascend, the eggs are driven to the 42 egg tray conveyor line 15 to rotate and descend in place, the sucker places 42 eggs, and finally the sucker manipulator B14 descends to the original point position to wait, wherein the 42 egg trays are arranged in 6 rows and 7 columns;

3) manually placing 42 empty trays on the 42 egg tray conveyor lines 15, stopping the 42 egg tray conveyor lines 15 after the trays are conveyed to the position of the second position sensor by the 42 egg tray conveyor lines 15, waiting for the sucker manipulator B14 to place eggs, and after the eggs are fully placed, moving the 42 egg tray conveyor lines 15 so as to convey the 42 trays to the cleaning and sterilizing machine 2, so that the egg arranging machine 1 is finished.

The embodiment can reduce the workload of manual hatching egg hatching operation and reduce the labor cost. Specifically, in the implementation process of the embodiment, the hatching eggs can be subjected to egg tray conversion operation through the egg cleaning machine 1, and then the hatching eggs subjected to egg tray conversion are conveyed into the cleaning and disinfecting machine 2 to be subjected to cleaning and disinfecting operation; subsequently, the disinfected hatching eggs can be conveyed into the plate feeding machine 4 through the transfer conveyor 3, so that the plate feeding machine 4 can push the hatching eggs into the hatching trolley 9 arranged at the discharge end of the plate feeding machine 4, and after the hatching trolley 9 is fully placed, the hatching trolley 9 can be manually pushed away, thereby realizing the hatching operation of the hatching eggs. In the process, operations such as tray changing, cleaning and sterilizing of the hatching eggs are all executed through a machine, so that the problem of high labor intensity caused by manual operation is avoided, and the personnel cost for hatching eggs in hatching operation is reduced.

As shown in fig. 4 and 5, the washer disinfector 2 comprises a first frame 21, a first conveyor belt 22 arranged on the first frame 21, and a spraying mechanism arranged above the first conveyor belt 22. It should be noted that the spraying mechanism is used to wash and sterilize the hatching eggs transferred to the first conveyor 22 in the form of a spray.

In this embodiment, the spraying mechanism includes a spraying pipe 23 and a spraying head 24 communicated with the spraying pipe 23; cleaning and disinfecting machine 2 still includes water catch bowl 25, water tank 26, filter screen, wet return and water pump 27, water catch bowl 25 sets up the below at first conveyer belt 22, the filter screen sets up the delivery port at water catch bowl 25, the water inlet of wet return and the delivery port intercommunication setting of water catch bowl 25, the delivery port of wet return and the water inlet intercommunication setting of water tank 26, the delivery port of water tank 26 passes through water pump 27 and spray pipe 23 intercommunication setting. It should be noted that, the water tank 26 is used for storing disinfection liquid, the disinfection liquid can pass through the water pump 27 spray pipe 23 and the spray header 24, and spray the hatching eggs on the first conveyor belt 22, so as to realize the cleaning and disinfection operation on the hatching eggs, the used disinfection liquid can flow back into the water tank 26 through the water collection tank 25, the filter screen can filter the disinfection liquid, and then the disinfection liquid can be used for cleaning and disinfection on the hatching eggs again, so as to realize the recycling of the disinfection liquid, and thus, the resource is saved.

In order to increase the distribution density of the mechanisms in the hatching egg hatching conveyor line, in this embodiment, the discharge end of the cleaning and sterilizing machine 2 is connected with a first transfer conveyor line 5, and the first conveyor belt 22 and the first transfer conveyor line 5 are distributed in an L shape. The first transfer conveyor line 5 can convey the hatching eggs cleaned and sterilized on the first conveyor belt 22 to the transfer conveyor line.

In this embodiment, as shown in fig. 1, the egg sorting machine 1 and the cleaning and disinfecting machine 2 are both arranged in the feeding chamber 6, and the upper disc machine 4 is arranged in the discharging chamber 7; as shown in fig. 6, the transfer conveyor 3 includes a second frame 31, a sealed box 32 disposed on the second frame 31, and a second conveyor belt disposed in the sealed box 32, wherein the sealed box 32 is disposed at a junction between the feeding chamber 6 and the discharging chamber 7 to isolate the feeding chamber 6 from the discharging chamber 7; the improved conveying device is characterized in that a pressurizer is arranged in the sealing box 32, a feeding hole and a discharging hole are formed in the two ends of the sealing box 32 respectively, door plates 33 are arranged on the sealing box 32 in a matched mode and on the feeding hole and the discharging hole, and the second conveying belt can drive towards the discharging hole along the feeding hole of the shell. Specifically, the feed inlet of the seal box 32 is located at the feed end of the second conveyor belt, and the discharge outlet of the seal box 32 is located at the discharge end of the second conveyor belt.

It should be noted that, in the implementation process of this embodiment, positive pressure is adopted in the discharging chamber 7 to ensure the cleanliness requirement of the air in the discharging chamber 7, negative pressure or normal pressure is adopted in the feeding chamber 6, and when negative pressure is adopted in the feeding chamber 6, the pressure value in the feeding chamber 6 can be ensured to be the lowest, and the air in the feeding chamber 6 is prevented from diffusing to other areas.

In this embodiment, the sealing box 32 is provided with a door panel driver 34 and an in-place detection device in cooperation with a door panel 33; the hatching egg hatching conveyor line comprises a control unit, and the door plate driver 34, the in-place detection device and the pressurizer are all electrically connected with the control unit.

Specifically, the door plate 33 is divided into a first door plate arranged at a feed port of the seal box 32 and a second door plate arranged at a discharge port of the seal box 32, a first driver and a first in-place detection device are arranged on the seal box 32 in a manner of being matched with the first door plate, the first driver is used for driving the first door plate to open or close the feed port, a second driver and a second in-place detection device are arranged on the seal box 32 in a manner of being matched with the second door plate, and the second driver is used for driving the second door plate to open or close the discharge port; the hatching egg hatching conveyor line comprises a control unit, and the first driver, the first in-place detection device, the second driver, the second in-place detection device and the pressurizer are all electrically connected with the control unit. It should be noted that, when the first in-place detecting device detects that an egg is input, a first in-place signal is sent to the control unit, so that the control unit sends a door opening signal to the first driver, and the first driver opens the first door plate, so that the egg is conveyed into the sealed box 32 through the second conveyor belt; after the hatching eggs enter the sealing box 32, the control unit sends a door closing signal to the first driver so as to realize the sealing of the environment in the sealing box 32, and then the control unit sends a pressurizing signal to the pressurizer so as to pressurize the air in the sealing box 32 by the pressurizer, so that pressure difference is generated inside and outside the sealing box 32; after the pressurization operation is completed, the control unit transmits a door opening signal to the second driver so that the second driver can open the second door plate and output the hatching eggs out of the sealing box 32 through the second conveyor belt, and then the transfer of the hatching eggs from the feeding chamber 6 to the discharging chamber 7 is realized.

In this embodiment, the sealing box 32 is further provided with a baffle 35 in cooperation with the door panel 33, the baffle 35 is provided with a chute 36 along the vertical direction, the end of the door panel 33 is provided with a slider 37 in cooperation with the baffle 35, and the slider 37 is slidably disposed in the chute 36; the driving direction of the door panel driver 34 is a vertical direction. It should be noted that, the baffle 35 is provided to increase the running stability of the door panel 33, and the first driver can push the door panel 33 up and down to prevent the door panel 33 from affecting the transportation of hatching eggs.

In this embodiment, a second transfer conveyor line 8 is disposed between the transfer conveyor 3 and the upper tray machine 4. In this embodiment, the second transfer conveyor line 8 is provided in an L-shape, so as to further increase the distribution density between the transfer conveyor 3 and the upper tray machine 4.

In this embodiment, a schematic structural diagram of the upper tray machine 4 is shown in fig. 7, the upper tray machine 4 can be implemented by, but not limited to, an integrated egg tray transfer device disclosed in chinese patent with publication number CN210762699U, so as to transfer hatching eggs subjected to egg tray conversion, cleaning and sterilization to an incubation vehicle 9 preset at a discharge end of the upper tray machine 4, thereby ensuring high efficiency of egg tray transfer.

Specifically, the steps of the upper tray machine 4 when performing the egg tray changeover operation of the hatching eggs are as follows: receive hatching eggs and place it and buffer memory, when waiting for the full dish of hatching eggs of buffer memory, go up dish machine 4 can be under servo motor's drive, and the solid line rises and descends, upwards places hatching eggs in proper order from the lowermost floor of hatching car 9.

Finally, it should be noted that the above-mentioned embodiments should not be construed as limiting the scope of the utility model, which is defined in the claims, which are intended to be interpreted only in accordance with the purpose of the specification.

Claims (8)

1. A hatching egg hatching conveyor line is characterized in that: comprises an egg arranging machine (1), a cleaning and disinfecting machine (2), a transfer conveyor (3) and a plate loading machine (4) which are arranged in sequence; the egg arranging machine (1) is used for carrying out egg tray conversion operation on hatching eggs; the discharging end of the egg arranging machine (1) is connected with the feeding end of the cleaning and disinfecting machine (2), and the cleaning and disinfecting machine (2) is used for cleaning and disinfecting the hatching eggs.

2. The hatching egg hatching conveyor line according to claim 1, wherein: the cleaning and sterilizing machine (2) comprises a first rack (21), a first conveyor belt (22) arranged on the first rack (21) and a spraying mechanism arranged above the first conveyor belt (22).

3. The hatching egg hatching conveyor line according to claim 2, wherein: the spraying mechanism comprises a spraying pipe (23) and a spraying head (24) communicated with the spraying pipe (23); cleaning and disinfecting machine (2) still include water catch bowl (25), water tank (26), filter screen, wet return and water pump (27), water catch bowl (25) set up the below at first conveyer belt (22), the filter screen sets up the delivery port at water catch bowl (25), the water inlet of wet return and the delivery port intercommunication setting of water catch bowl (25), the delivery port of wet return and the water inlet intercommunication setting of water tank (26), the delivery port of water tank (26) passes through water pump (27) and shower (23) intercommunication setting.

4. The hatching egg hatching conveyor line according to claim 2, wherein: the discharging end of the cleaning and sterilizing machine (2) is connected with a first transfer conveying line (5), and the first conveying belt (22) and the first transfer conveying line (5) are distributed in an L shape.

5. The hatching egg hatching conveyor line according to claim 1, wherein: the egg arranging machine (1) and the cleaning and disinfecting machine (2) are both arranged in a feeding chamber (6), and the upper disc machine (4) is arranged in a discharging chamber (7); the transfer conveyor (3) comprises a second rack (31), a sealing box (32) arranged on the second rack (31) and a second conveyor belt arranged in the sealing box (32), wherein the sealing box (32) is arranged at the joint of the feeding chamber (6) and the discharging chamber (7); be provided with the presser in seal box (32), feed inlet and discharge gate have been seted up respectively to the both ends of seal box (32), cooperation feed inlet and discharge gate all are provided with door plant (33) on seal box (32), the feed inlet that the second conveyer belt can follow the casing is to the transmission of discharge gate direction.

6. The hatching egg hatching conveyor line according to claim 5, wherein: the sealing box (32) is provided with a door panel driver (34) and an in-place detection device in a matching way with the door panel (33); the hatching egg hatching conveying line comprises a control unit, and the door plate driver (34), the in-place detection device and the pressurizer are all electrically connected with the control unit.

7. The hatching egg hatching conveyor line according to claim 6, wherein: the sealing box (32) is further provided with a baffle (35) in a manner of being matched with the door plate (33), the baffle (35) is provided with a sliding groove (36) in the vertical direction, the end part of the door plate (33) is provided with a sliding block (37) in a manner of being matched with the baffle (35), and the sliding block (37) is arranged in the sliding groove (36) in a sliding manner; the driving direction of the door panel driver (34) is a vertical direction.

8. The hatching egg hatching conveyor line according to claim 1, wherein: and a second transfer conveying line (8) is arranged between the transfer conveyor (3) and the disc feeding machine (4).

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