CN216525680U - Device for monitoring and controlling concentration of metal wire drawing lubricating liquid - Google Patents
Device for monitoring and controlling concentration of metal wire drawing lubricating liquid Download PDFInfo
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- CN216525680U CN216525680U CN202122916753.5U CN202122916753U CN216525680U CN 216525680 U CN216525680 U CN 216525680U CN 202122916753 U CN202122916753 U CN 202122916753U CN 216525680 U CN216525680 U CN 216525680U
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Abstract
The utility model discloses a device for monitoring and controlling the concentration of metal wire drawing lubricating liquid, which comprises a liquid distribution box, a fixed box and a plurality of raw material boxes, wherein the raw material boxes are arranged inside the fixed box, measuring cylinders corresponding to the raw material boxes are arranged on the lower surface of the fixed box and the upper surface of the liquid distribution box, and a first feeding pipe and a second feeding pipe are respectively arranged on the upper surface and the lower surface of each measuring cylinder. This monitoring and lubricated liquid concentration's of control metal wire drawing device, at the in-process of in-service use, when adding the raw materials, can open first solenoid valve earlier and make the raw materials get into the graduated flask in, when the raw materials that gets into in the graduated flask reaches the dedicated level sensor position of this raw materials in the graduated flask, level sensor gives the PLC controller with the signal transmission, the first solenoid valve of PLC controller automatic control is closed, second solenoid valve opens, thereby make the accurate joining of raw materials join in marriage the liquid incasement, the purpose that the quantity of raw materials carries out accurate control when realizing the lubricated liquid configuration of metal wire drawing.
Description
Technical Field
The utility model relates to the technical field of metal wire drawing lubricating liquid preparation, in particular to a device for monitoring and controlling the concentration of metal wire drawing lubricating liquid.
Background
Metal wire drawing lubricants, i.e., drawing lubricants, are lubricants used in drawing metal wires, and are generally classified into two types: dry wire drawing lubricants and wet wire drawing lubricants (water tank wire drawing lubricants).
In the process of production, the metal wire drawing lubricating liquid needs to be accurately monitored and controlled according to the amount of raw material addition in order to improve the quality of a wire drawing lubricating liquid finished product, the traditional preparation method mostly adopts a mode of observing scales by naked eyes to perform addition of the raw material, the addition amount of the raw material cannot be accurately monitored and controlled, and certain errors exist in the proportioning of the raw material.
Therefore, we propose a device for monitoring and controlling the concentration of a metal drawing lubricant.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a device for monitoring and controlling the concentration of a metal wire drawing lubricating fluid, so as to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a device of lubricated liquid concentration of monitoring and control metal wire drawing, including joining in marriage liquid case, fixed case and a plurality of raw material tank, a plurality of the raw material tank sets up in the inside of fixed case, the lower surface of fixed case and the upper surface of joining in marriage liquid case are provided with the graduated flask corresponding with the raw material tank, and the upper surface and the lower surface of graduated flask are provided with first inlet pipe and second inlet pipe respectively, the top of first inlet pipe extends to the inside of raw material tank, the bottom of second inlet pipe extends to the inside of joining in marriage liquid case, and the surface of first inlet pipe and second inlet pipe is provided with first solenoid valve and second solenoid valve respectively, the side of joining in marriage liquid case is provided with control box and fixed frame respectively, and the inside of control box is provided with control panel and PLC controller respectively, the side of joining in marriage liquid case is provided with the sampling tube that extends to the inside of joining in marriage liquid case.
Preferably, the inside of graduated flask is provided with level sensor, and level sensor, first solenoid valve and second solenoid valve all with PLC controller electric connection.
Preferably, the inner wall of the liquid distribution box is rotatably connected with a rotating rod, the surface of the rotating rod is provided with a stirring blade, and the left side surface of the liquid distribution box is respectively provided with a stirring motor used for driving the rotating rod to rotate and a discharging pipe used for discharging.
Preferably, the inner bottom of the liquid distribution box is provided with a heating component and a temperature sensor respectively, and the heating component and the temperature sensor are both electrically connected with the PLC.
Preferably, the rectangular channel has been seted up to the inner diapire of fixed frame, and the inner wall of rectangular channel rotates and is connected with the lead screw, and the side of fixed frame is provided with and is used for driving lead screw pivoted rotating electrical machines.
Preferably, the surface of the lead screw is in threaded connection with two moving blocks, the upper surfaces of the two moving blocks are provided with concentration detectors, and the upper surfaces of the concentration detectors are provided with detection heads.
Advantageous effects
The utility model provides a device for monitoring and controlling the concentration of a metal wire drawing lubricating liquid, which has the following beneficial effects:
1. the device for monitoring and controlling the concentration of the metal wire drawing lubricating liquid comprises a measuring cylinder, a first feeding pipe, a second feeding pipe, a first electromagnetic valve, a second electromagnetic valve and a PLC (programmable logic controller) inlet and liquid level sensor, wherein in the process of actual use of the device, when raw materials are added, the first electromagnetic valve can be opened to enable the raw materials to enter the measuring cylinder, when the raw materials entering the measuring cylinder reach the position of the liquid level sensor special for the raw materials in the measuring cylinder, the liquid level sensor transmits signals to the PLC, the PLC automatically controls the first electromagnetic valve to be closed and the second electromagnetic valve to be opened, so that the raw materials are accurately added into a liquid distribution box, the purpose of accurately controlling the consumption of the raw materials in the process of metal wire drawing lubricating liquid distribution is achieved, meanwhile, by arranging a sampling pipe, a fixing frame, a lead screw, a moving block and a concentration detector, after the metal wire drawing lubricating liquid is completely distributed, can drive the lead screw through rotating electrical machines's rotation earlier and rotate, the rotation of lead screw makes concentration detection appearance move left to detect the head and correspond the back with the sampling tube through the movable block, opens the sampling tube, makes the appearance liquid drip and carries out the measuring of concentration on detecting the head, realizes carrying out the purpose monitored to the lubricated liquid production in-process concentration of metal wire drawing.
2. This monitoring and device of lubricated liquid concentration of control metal wire drawing, through setting up the dwang, the stirring page or leaf, agitator motor, heating element, temperature sensor and PLC controller, make the device when mixing the raw materials, can make the stirring page or leaf carry out the intensive mixing to the raw materials of joining in marriage the liquid incasement through agitator motor's rotation on the one hand and mix, on the other hand, can heat the mixture to the raw materials through heating element, the sufficiency of mixing has been improved, and when the temperature of joining in marriage the liquid incasement is higher or lower, temperature sensor gives the PLC controller with signal transmission, PLC controller automatic control heating element closes or opens, the realization carries out the purpose of accurate control to the temperature.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
fig. 3 is a schematic perspective view of the measuring cylinder of the present invention.
In the figure: the device comprises a liquid distribution box 1, a fixed box 2, a raw material box 3, a measuring cylinder 4, a first feeding pipe 5, a second feeding pipe 6, a first electromagnetic valve 7, a second electromagnetic valve 8, a control panel 9, a PLC 10, a sampling pipe 11, a liquid level sensor 12, a stirring blade 13, a stirring motor 14, a heating assembly 15, a temperature sensor 16, a lead screw 17, a rotating motor 18, a moving block 19, a concentration detector 20, a detection head 21 and a fixed frame 22.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a device of lubricated liquid concentration of monitoring and control metal wire drawing, includes liquid distribution box 1, fixed case 2 and a plurality of raw material tank 3, and 1 inner wall of liquid distribution box rotates and is connected with the dwang, and the surface of dwang is provided with stirring page or leaf 13, and the left surface of liquid distribution box 1 is provided with respectively and is used for driving dwang pivoted agitator motor 14 and is used for the discharging pipe of the ejection of compact.
A plurality of raw material tanks 3 are arranged inside the fixed tank 2, measuring cylinders 4 corresponding to the raw material tanks 3 are arranged on the lower surface of the fixed tank 2 and the upper surface of the liquid distribution tank 1, and the upper surface and the lower surface of the measuring cylinder 4 are respectively provided with a first feeding pipe 5 and a second feeding pipe 6, the top end of the first feeding pipe 5 extends to the interior of the raw material box 3, the bottom end of the second feeding pipe 6 extends to the interior of the liquid distribution box 1, and the surfaces of the first feeding pipe 5 and the second feeding pipe 6 are respectively provided with a first electromagnetic valve 7 and a second electromagnetic valve 8, the side surface of the liquid distribution box 1 is respectively provided with a control box and a fixed frame 22, and the control box is internally provided with a control panel 9 and a PLC 10 respectively, the measuring cylinder 4 is internally provided with a liquid level sensor 12, and the liquid level sensor 12, the first electromagnetic valve 7 and the second electromagnetic valve 8 are all electrically connected with the PLC 10.
The inner bottom of the liquid distribution box 1 is provided with a heating component 15 and a temperature sensor 16 respectively, and the heating component 15 and the temperature sensor 16 are both electrically connected with the PLC 10.
Through setting up the dwang, stirring page or leaf 13, agitator motor 14, heating element 15, temperature sensor 16 and PLC controller 10, make the device when mixing the raw materials, on the one hand can make stirring page or leaf 13 carry out the intensive mixing and mix to the raw materials in joining in marriage liquid box 1 through agitator motor 14's rotation, on the other hand, can heat the raw materials through heating element 15 and mix, the sufficiency of mixing has been improved, and when the temperature in joining in marriage liquid box 1 is higher or lower, temperature sensor 16 gives PLC controller 10 with signal transmission, PLC controller 10 automatic control heating element 15 closes or opens, the realization carries out the purpose of accurate control to the temperature.
The side of the liquid distribution box 1 is provided with a sampling tube 11 extending to the interior of the liquid distribution box 1.
A rectangular groove is formed in the inner bottom wall of the fixed frame 22, a lead screw 17 is rotatably connected to the inner wall of the rectangular groove, and a rotary motor 18 for driving the lead screw 17 to rotate is arranged on the side surface of the fixed frame 22.
Two moving blocks 19 are connected to the surface of the screw 17 through threads, a concentration detector 20 is arranged on the upper surfaces of the two moving blocks 19, and a detection head 21 is arranged on the upper surface of the concentration detector 20.
By arranging the measuring cylinder 4, the first feeding pipe 5, the second feeding pipe 6, the first electromagnetic valve 7, the second electromagnetic valve 8 and the liquid level sensor 12, when the device is used in practice and adding raw materials, the first electromagnetic valve 7 can be opened to enable the raw materials to enter the measuring cylinder 4, when the raw materials entering the measuring cylinder 4 reach the position of the liquid level sensor 12 special for the raw materials in the measuring cylinder 4, the liquid level sensor 12 transmits signals to the PLC 10, the PLC 10 automatically controls the first electromagnetic valve 7 to be closed and the second electromagnetic valve 8 to be opened, so that the raw materials are accurately added into the liquid distribution box 1, the purpose of accurately controlling the consumption of the raw materials during the preparation of the metal wire drawing lubricating liquid is realized, meanwhile, by arranging the sampling pipe 11, the fixed frame 22, the lead screw 17, the movable block 19 and the concentration detector 20, after the preparation of the metal wire drawing lubricating liquid is finished, can drive lead screw 17 through the rotation of rotating electrical machines 18 earlier and rotate, the rotation of lead screw 17 makes concentration detection appearance 20 move to left through movable block 19 and detects head 21 and sampling tube 11 and correspond the back, opens sampling tube 11, makes the appearance liquid drip and carries out the detection of concentration on detecting head 21, realizes carrying out the purpose of monitoring to the metal wire drawing lubricant production in-process concentration.
The working principle is as follows: in the process of actual use, when raw materials are added, a first electromagnetic valve 7 can be opened firstly to enable the raw materials to enter a measuring cylinder 4, when the raw materials entering the measuring cylinder 4 reach the position of a liquid level sensor 12 special for the raw materials in the measuring cylinder 4, the liquid level sensor 12 transmits signals to a PLC (programmable logic controller) 10, the PLC 10 automatically controls the first electromagnetic valve 7 to be closed, a second electromagnetic valve 8 is opened, so that the raw materials are accurately added into a liquid distribution box 1, the purpose of accurately controlling the consumption of the raw materials during the preparation of the metal wire drawing lubricating liquid is realized, meanwhile, by arranging a sampling tube 11, a fixed frame 22, a lead screw 17, a moving block 19 and a concentration detector 20, after the preparation of the metal wire drawing lubricating liquid is finished, the lead screw 17 can be driven to rotate by the rotation of a rotating motor 18 firstly, the rotation of the lead screw 17 enables the concentration detector 20 to move leftwards through the moving block 19 until a detection head 21 corresponds to the sampling tube 11, open sampling tube 11, make the sample liquid drip and carry out the detection of concentration on detecting head 21, the realization is to the lubricated liquid production in-process concentration of metal wire drawing carry out the purpose of monitoring, and the device is when mixing the raw materials, on the one hand can make stirring page 13 carry out intensive mixing to the raw materials in the liquid distribution box 1 through agitator motor 14's rotation, on the other hand, can heat the raw materials through heating element 15 and mix, the sufficiency of mixing has been improved, and when the temperature in the liquid distribution box 1 is higher or lower, temperature sensor 16 gives PLC controller 10 with signal transmission, PLC controller 10 automatic control heating element 15 closes or opens, the realization carries out accurate control's purpose to the temperature.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a device of lubricated liquid concentration of monitoring and control metal wire drawing, includes liquid distribution box (1), fixed case (2) and a plurality of raw material tank (3), its characterized in that: a plurality of raw material tanks (3) are arranged inside the fixed tank (2), measuring cylinders (4) corresponding to the raw material tanks (3) are arranged on the lower surface of the fixed tank (2) and the upper surface of the liquid distribution tank (1), the upper surface and the lower surface of the measuring cylinder (4) are respectively provided with a first feeding pipe (5) and a second feeding pipe (6), the top end of the first feeding pipe (5) extends to the interior of the raw material box (3), the bottom end of the second feeding pipe (6) extends to the interior of the liquid distribution box (1), the surfaces of the first feeding pipe (5) and the second feeding pipe (6) are respectively provided with a first electromagnetic valve (7) and a second electromagnetic valve (8), the side surface of the liquid distribution box (1) is respectively provided with a control box and a fixed frame (22), and the control box is internally provided with a control panel (9) and a PLC (programmable logic controller) controller (10) respectively, and the side surface of the liquid distribution box (1) is provided with a sampling tube (11) extending to the inside of the liquid distribution box (1).
2. The apparatus of claim 1 wherein the metal wiredrawing lubricant concentration monitoring and controlling means comprises: the inside of graduated flask (4) is provided with level sensor (12), and level sensor (12), first solenoid valve (7) and second solenoid valve (8) all with PLC controller (10) electric connection.
3. The apparatus of claim 1 wherein the metal wiredrawing lubricant concentration monitoring and controlling means comprises: the inner wall of the liquid distribution box (1) is rotatably connected with a rotating rod, the surface of the rotating rod is provided with a stirring blade (13), and the left side surface of the liquid distribution box (1) is respectively provided with a stirring motor (14) for driving the rotating rod to rotate and a discharging pipe for discharging.
4. The apparatus of claim 1 wherein the metal wiredrawing lubricant concentration monitoring and controlling means comprises: the inner bottom of the liquid distribution box (1) is provided with a heating component (15) and a temperature sensor (16) respectively, and the heating component (15) and the temperature sensor (16) are electrically connected with the PLC (10).
5. The apparatus of claim 1 wherein the metal wiredrawing lubricant concentration monitoring and controlling means comprises: the rectangular groove has been seted up to the inner diapire of fixed frame (22), and the inner wall of rectangular groove rotates and is connected with lead screw (17), and the side of fixed frame (22) is provided with and is used for driving lead screw (17) pivoted rotating electrical machines (18).
6. The apparatus of claim 5 wherein the metal wiredrawing lubricant concentration monitoring and controlling means comprises: the surface of the lead screw (17) is in threaded connection with two moving blocks (19), the upper surfaces of the two moving blocks (19) are provided with concentration detectors (20), and the upper surfaces of the concentration detectors (20) are provided with detection heads (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122916753.5U CN216525680U (en) | 2021-11-25 | 2021-11-25 | Device for monitoring and controlling concentration of metal wire drawing lubricating liquid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122916753.5U CN216525680U (en) | 2021-11-25 | 2021-11-25 | Device for monitoring and controlling concentration of metal wire drawing lubricating liquid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216525680U true CN216525680U (en) | 2022-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122916753.5U Active CN216525680U (en) | 2021-11-25 | 2021-11-25 | Device for monitoring and controlling concentration of metal wire drawing lubricating liquid |
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| Country | Link |
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| CN (1) | CN216525680U (en) |
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2021
- 2021-11-25 CN CN202122916753.5U patent/CN216525680U/en active Active
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