CN216513751U - Distillation conditioning system of garlic fruit - Google Patents
Distillation conditioning system of garlic fruit Download PDFInfo
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- CN216513751U CN216513751U CN202123201465.8U CN202123201465U CN216513751U CN 216513751 U CN216513751 U CN 216513751U CN 202123201465 U CN202123201465 U CN 202123201465U CN 216513751 U CN216513751 U CN 216513751U
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Abstract
The utility model relates to a distillation tempering system of garlic cloves, which comprises a tempering tower with an upper material area, a lower material area and a middle partition area; a heating device having a direct heating unit and an indirect heating unit; the stirring device is used for stirring the garlic bulbs in the upper material area and the lower material area; and the negative pressure type gas-liquid separation device is communicated with the middle layer partition, wherein the upper layer material area is provided with a feed inlet, the lower layer material area is provided with a discharge outlet, the bottom of the upper layer material area is a grid plate, a material transfer channel is formed on the grid plate, the material transfer channel penetrates through the middle layer partition and is communicated with the lower layer material area, the direct heating unit is used for directly introducing steam into the upper layer material area, and the indirect heating unit is used for heating the outer wall and/or the bottom of the tempering tower corresponding to the lower layer material area. The utility model adopts direct or indirect steam to carry out conditioning treatment on the garlic, thereby not only obtaining high-value volatile essential oil, but also being beneficial to regulating the temperature and the moisture of the garlic and being convenient for squeezing the grease of the garlic.
Description
Technical Field
The utility model belongs to the technical field of oil preparation, and particularly relates to a distillation tempering system for garlic cloves.
Background
The garlic fruits are also called as mallotus fruits and malan, are evergreen tree species, are plants of malan genus of dracaenaceae family, are listed as national secondary protection plants, are one of single species plants specific to China, and are important economic plants with dual purposes of oil and wood and good greening tree species.
The garlic fruit contains oil and fat, and its components are oleic acid, palmitic acid and stearic acid, etc., and is a good woody oil plant, can be used as raw material for lubricating oil and soap-making, also can be eaten, but is not suitable for eating too much, and its cake residue can be used as fertilizer, at the same time, the garlic fruit belongs to rare tree species, and its oil is one of the rare natural plants containing tetracosene-15-olefine acid.
At present, the volatile oil in the garlic fruits is extracted by water vapor extraction, solvent extraction, auxiliary microwave, ultrasonic extraction and the like, the volatile oil components in the garlic fruits mainly comprise aromatic and terpenoid components, the yield of the essential oil can reach 1.3% by other distillation methods, but the speed is low, the time is long, the solvent rule destroys the natural properties of the essential oil and the garlic fruit oil, the impurities are more, the separation is not easy, and other methods have the defects of being not beneficial to industrialization.
Therefore, the garlic is mainly processed by preparing volatile essential oil or squeezing garlic fruit oil for eating or industrial application, but the oil content of the garlic fruit is up to 65%, but only 30% of oil can be squeezed out by a folk wood squeezing method for the first time, so that after the garlic fruit is squeezed for the first time, oil residue is placed in a bamboo mat for 'exposure' for several days, then the garlic fruit is fried and hot in a pot and then squeezed again, and the process is repeated for three times, so that the oil contained in the garlic fruit is squeezed out as much as possible, and time and labor are wasted.
However, the by-products such as fruit cakes and the like in the process of preparing the essential oil are rich in grease, are used as fertilizers and are wasted, the added value of the garlic fruit oil prepared by squeezing is not high, high-value components contained in the garlic fruits cannot be fully utilized, and resources are wasted.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide a brand-new distillation conditioning system for garlic cloves.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a distillation tempering system of garlic cloves comprises a tempering tower with an upper material area, a lower material area and an upper separation area; a heating device having a direct heating unit and an indirect heating unit; the stirring device is used for stirring the garlic fruits in the upper material area and the lower material area; and the negative pressure type gas-liquid separation device is communicated with the middle layer partition, wherein the upper layer material area is provided with a feed inlet, the lower layer material area is provided with a discharge outlet, the bottom of the upper layer material area is a grid plate, a material transfer channel is formed on the grid plate, the material transfer channel penetrates through the middle layer partition and is communicated with the lower layer material area, the direct heating unit is used for directly introducing steam into the upper layer material area, and the indirect heating unit is used for heating the outer wall and/or the bottom of the tempering tower corresponding to the lower layer material area.
Preferably, the stirring device comprises a stirring shaft which is positioned in the middle of the tempering tower and traverses the upper material area, the lower material area and the middle partition area; the stirring paddle is arranged on the stirring shaft; and the stirring power device comprises a stirring paddle and a stirring power device, wherein the stirring paddle comprises an upper paddle and a lower paddle which are fixed on the stirring shaft, the upper paddle is positioned in the upper material area, and the lower paddle is positioned in the lower material area. Thus, the garlic cloves in the upper material area and the lower material area are relatively stirred under the same power output.
Furthermore, the stirring shaft is respectively arranged in a rotating and sealing way with the upper material area, the lower material area and the middle partition area, an isolation shaft sleeve sleeved on the periphery of the stirring shaft is formed in the middle partition area, and the stirring shaft is freely and rotatably arranged in the isolation shaft sleeve. Further protect the stirring shaft, and avoid the damage of the stirring shaft caused by oil water or steam.
According to a specific embodiment and preferred aspect of the present invention, the middle partition forms a gas-liquid outlet at a side of the tempering tower, and the distillation tempering system further comprises a baffle plate disposed in the middle partition, wherein liquid droplets produced by direct contact of the garlic cloves with the steam flow along the baffle plate toward the gas-liquid outlet. Under the arrangement of the baffle plate, the formed liquid drops can conveniently flow into the gas-liquid separation device, so that the volatile matters can be effectively collected, the conditioning of the garlic fruits can be further improved, the high-value volatile essential oil can be obtained, and the product value is improved.
Preferably, the baffle plate is obliquely arranged in the middle partition from top to bottom and comprises a baffle plate body which is positioned in the material transferring channel and forms a garlic clove unloading channel and a guide plate body which obliquely extends from the lower part of the baffle plate body to the gas-liquid outlet, wherein the baffle plate body divides the material transferring channel into an upper channel and a lower channel, and a gas-liquid through hole communicated with the middle partition is formed in the upper channel. The device can effectively mix distilled or generated oil-water mixture with steam, and is convenient for separating the mixture from the garlic cloves in the material transferring channel.
According to still another embodiment and preferred aspect of the present invention, the unloading passage is formed in a mesh shape, and the diameter of each mesh is at least 1.5 to 3.0 times the average diameter of the garlic cloves. Therefore, under the power provided by the stirring paddle, the garlic fruits can fall very smoothly.
Preferably, the feeding hole and the discharging hole are respectively positioned at the top and the bottom of the tower, and the feeding hole, the material transferring channel and the discharging hole are positioned at the same side and are aligned up and down. By the arrangement, the even tempering of the garlic cloves in the upper layer material area and the lower layer material area can be fully implemented.
In addition, a steam inlet is arranged at the top of the tower, and the direct heating unit comprises a steam supply part communicated with the steam inlet, wherein the steam entering from the steam inlet flows from top to bottom to directly heat the garlic cloves and carry away the heated hot gas or generate volatile matters.
Preferably, the indirect heating unit comprises a jacket which is positioned at the periphery of the tempering tower and is arranged corresponding to the lower material area, and a heating cavity which is positioned at the bottom of the tower, wherein the jacket and the heating cavity are both communicated with the steam supply component. This enables indirect heating and adjustment of moisture.
Preferably, the gas-liquid separation device comprises a condenser communicated with the middle partition, a vacuum extractor for providing negative pressure and an oil-water separator communicated with the condenser.
Due to the implementation of the technical scheme, compared with the prior art, the utility model has the following advantages:
the utility model adopts direct or indirect steam to carry out conditioning treatment on the garlic, thereby not only obtaining high-value volatile essential oil, but also being beneficial to regulating the temperature and the moisture of the garlic and being convenient for squeezing the grease of the garlic.
Drawings
FIG. 1 is a schematic view of the distillation conditioning system according to the present embodiment;
FIG. 2 is a schematic top view of the baffle of FIG. 1;
wherein: 1. a tempering tower; 10. a material loading area; 10a, a feed inlet; 10b, a grid plate; 10c, a material transfer channel; c1, upper channel; c2, lower channel; 10d, a steam inlet; 11. a middle partition; 11a, a gas-liquid outlet; 12. a lower layer material area; 12a, a discharge hole;
2. a heating device; 2a, a direct heating unit; 2b, an indirect heating unit; 20b, a jacket; 21b, a heating cavity;
3. a stirring device; 30. a stirring shaft; 31. a stirring paddle; 310. an upper paddle; 311. a lower paddle; 32. a stirring power device; 33. an isolation shaft sleeve;
4. a gas-liquid separation device; 40. a condenser; 41. vacuumizing device; 42. an oil-water separator;
5. a baffle plate; 50. a choke plate body; 500. an unloading channel; 51. a deflector body.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, a detailed description is given below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and that modifications may be made by one skilled in the art without departing from the spirit and scope of the application and it is therefore not intended to be limited to the specific embodiments disclosed below.
As shown in FIG. 1, the present embodiment relates to a distillation tempering system for garlic cloves, which comprises a tempering tower 1 having an upper material area 10, a middle partition area 11 and a lower material area 12; a heating device 2 having a direct heating unit 2a and an indirect heating unit 2 b; the stirring device 3 is used for stirring the garlic bulbs in the upper material area 10 and the lower material area 12; and a negative pressure type gas-liquid separation device 4 communicated with the middle layer partition 11.
The upper material zone 10 is provided with a feeding hole 10a, the middle partition 11 forms a gas-liquid outlet 11a at the side part of the tempering tower 1, and the lower material zone 12 is provided with a discharging hole 12 a.
Specifically, the bottom of the upper material region 10 is a grid plate 10b, a material transfer passage 10c is formed on the grid plate 10b, and the material transfer passage 10c passes through the middle material region 11 and is communicated with the lower material region 12.
The feed inlet 10a and the discharge outlet 12a are respectively positioned at the top and the bottom of the tower, and the feed inlet 10a, the material transfer channel 10c and the discharge outlet 12a are positioned at the same side and aligned up and down. By the arrangement, the even tempering of the garlic cloves in the upper layer material area and the lower layer material area can be fully implemented.
The direct heating unit 2a is used for directly introducing steam into the upper material zone 10, and the indirect heating unit 2b is used for heating the outer wall and/or the bottom of the tempering tower corresponding to the lower material zone 12.
Specifically, a steam inlet 10d is further provided at the top of the tower, and the direct heating unit 2a includes a steam supply part communicated with the steam inlet 10d, wherein the steam entering from the steam inlet 10a flows from top to bottom to directly heat the garlic cloves and carry away the heated hot gas or generate volatile matters.
The indirect heating unit 2b comprises a jacket 20b which is positioned on the periphery of the tempering tower 1 and is arranged corresponding to the lower material area 12, and a heating cavity 21b which is positioned at the bottom of the tower, wherein the jacket and the heating cavity are both communicated with a steam supply component. This enables indirect heating and adjustment of moisture.
The stirring device 3 comprises a stirring shaft 30 which is positioned in the middle of the tempering tower 1 and traverses the upper material area 10, the lower material area 12 and the middle partition area 11; a stirring paddle 31 provided on the stirring shaft 30; and a stirring power device 32, wherein the stirring paddle 31 comprises an upper blade 310 and a lower blade 311 which are fixed on the stirring shaft 30, the upper blade 310 is positioned in the upper material zone 10, and the lower blade 311 is positioned in the lower material zone 12. Thus, the garlic cloves in the upper material area and the lower material area are relatively stirred under the same power output.
The stirring shaft 30 is respectively arranged in a rotating and sealing way with the upper material area 10, the lower material area 12 and the middle partition 11, an isolation shaft sleeve 33 sleeved on the periphery of the stirring shaft 30 is formed in the middle partition 11, and the stirring shaft 30 is freely and rotatably arranged in the isolation shaft sleeve 33. Further protect the stirring shaft, and avoid the damage of the stirring shaft caused by oil water or steam.
The gas-liquid separation device 4 comprises a condenser 40 communicated with the middle partition 11, a vacuum extractor 41 providing negative pressure, and an oil-water separator 42 communicated with the condenser 40, wherein the oil-water separator 42 is used for separating oil and water in the condensed oil-water mixture.
Meanwhile, the distillation conditioning system also comprises a baffle plate 5 arranged in the middle layer partition 11, wherein liquid drops produced by direct contact of the garlic cloves and the steam flow to a gas-liquid outlet 11a along the baffle plate 5. Under the arrangement of the baffle plate, the formed liquid drops can conveniently flow into the gas-liquid separation device, so that the volatile matters can be effectively collected, the conditioning of the garlic fruits can be further improved, the high-value volatile essential oil can be obtained, and the product value is improved.
Referring to fig. 2, the baffle 5 is disposed in the middle partition 11 from top to bottom, and includes a baffle plate 50 disposed in the material transfer passage 10c and forming a garlic clove unloading passage 500, and a baffle plate 51 extending from the lower portion of the baffle plate 50 to the gas-liquid outlet 11a in an inclined manner, wherein the baffle plate 50 divides the material transfer passage 10c into an upper passage c1 and a lower passage c2, and the upper passage c1 is formed with a gas-liquid through hole communicated with the middle partition 11. The device can effectively mix distilled or generated oil-water mixture with steam, and is convenient for separating the mixture from the garlic cloves in the material transferring channel.
The unloading passage 500 is formed in a mesh shape, and the diameter of each mesh is at least 2 times the average diameter of the garlic cloves. Therefore, under the power provided by the stirring paddle, the garlic fruits can fall very smoothly.
To sum up, carry the garlic fruit evenly distributed in distilling quenching and tempering equipment, make superheated steam can pass the bed of material, should have certain space between bed of material surface and the upper strata to do benefit to steam and see through, this equipment should connect the cooler, make steam get into the cooler after passing the material, just so constituted the distillation cooling, and simultaneously, this equipment also can set up suitable indirect heating part, can heat the material, temperature regulation. The distillation modifying equipment introduces superheated steam from the lower part, keeps proper steam pressure, so that the steam penetrates through the garlic, volatile oil in the garlic is vaporized under the high-temperature action of the superheated steam, enters a cooler along with water vapor and is cooled into an oil-water mixture, oil-water separation is carried out to obtain an essential oil product of the garlic, and the superheated steam or indirect heating is utilized to adjust the temperature and the moisture of the garlic in the distillation process, so that the self state of the material meets the requirement of squeezing.
The present invention is described in detail, and it is intended that the present invention can be realized and implemented by those skilled in the art, and the present invention is not limited to the embodiments described above, and equivalent changes and modifications made according to the spirit of the present invention should be covered by the scope of the present invention.
Claims (10)
1. The utility model provides a distillation quenching and tempering system of garlic fruit which characterized in that: the distillation tempering system comprises a tempering tower with an upper material area, a lower material area and a middle partition area; a heating device having a direct heating unit and an indirect heating unit; the stirring device is used for stirring the garlic bulbs inside the upper material area and the lower material area; and the negative pressure type gas-liquid separation device is communicated with the middle layer partition and is provided with a feed inlet, the lower layer material area is provided with a discharge outlet, the bottom of the upper layer material area is provided with a grid plate, a material transfer channel is formed on the grid plate, the material transfer channel penetrates through the middle layer partition and is communicated with the lower layer material area, the direct heating unit directly introduces steam into the upper layer material area, and the indirect heating unit is used for heating the outer wall and/or the bottom of the tempering tower corresponding to the lower layer material area.
2. The retort refining system of garlic cloves according to claim 1, wherein: the stirring device comprises a stirring shaft which is positioned in the middle of the tempering tower and transversely penetrates through the upper material area, the lower material area and the middle partition area; the stirring paddle is arranged on the stirring shaft; and the stirring power device comprises an upper paddle and a lower paddle which are fixed on the stirring shaft, the upper paddle is positioned in the upper material area, and the lower paddle is positioned in the lower material area.
3. The retort refining system of garlic cloves according to claim 2, wherein: the stirring shaft is respectively and hermetically arranged with the upper material area, the lower material area and the middle partition area in a rotating way, an isolation shaft sleeve sleeved on the periphery of the stirring shaft is formed in the middle partition area, and the stirring shaft is freely and rotatably arranged in the isolation shaft sleeve.
4. The retort refining system of garlic cloves according to claim 1, wherein: the middle layer partition forms a gas-liquid outlet at the side part of the tempering tower, the distillation tempering system also comprises a baffle plate arranged in the middle layer partition, and liquid drops produced by direct contact of the garlic cloves and steam flow to the gas-liquid outlet along the baffle plate.
5. The retort tempering system of garlic cloves of claim 4, wherein: the baffle plate is obliquely arranged in the middle partition from top to bottom and comprises a baffle plate body which is positioned in the material transferring channel and forms a garlic clove unloading channel and a guide plate body which obliquely extends from the lower part of the baffle plate body to the gas-liquid outlet, wherein the baffle plate body divides the material transferring channel into an upper channel and a lower channel, and a gas-liquid through hole communicated with the middle partition is formed in the upper channel.
6. The retort refining system of garlic cloves according to claim 5, wherein: the unloading channel is in a mesh shape, and the aperture of each mesh is at least 1.5-3.0 times of the average grain diameter of the garlic cloves.
7. The retort refining system of garlic cloves according to claim 1, wherein: the feed inlet, discharge gate are located the top of the tower and the bottom of the tower respectively, just the feed inlet the material reprints the passageway the discharge gate is located homonymy and aligns the setting from top to bottom.
8. The retort refining system of garlic cloves according to claim 1, wherein: the top of the tower is also provided with a steam inlet, and the direct heating unit comprises a steam supply part communicated with the steam inlet, wherein the steam entering from the steam inlet flows from top to bottom to directly heat the garlic cloves and carry away heated hot gas or generate volatile matters.
9. The retort refining system of garlic cloves according to claim 8, wherein: the indirect heating unit comprises a jacket which is positioned at the periphery of the tempering tower and is arranged corresponding to the lower material area, and a heating cavity which is positioned at the top, wherein the jacket and the heating cavity are both communicated with the steam supply component.
10. The retort refining system of garlic cloves according to claim 1, wherein: the gas-liquid separation device comprises a condenser communicated with the middle layer partition, a vacuum extractor for providing negative pressure and an oil-water separator communicated with the condenser.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123201465.8U CN216513751U (en) | 2021-12-17 | 2021-12-17 | Distillation conditioning system of garlic fruit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123201465.8U CN216513751U (en) | 2021-12-17 | 2021-12-17 | Distillation conditioning system of garlic fruit |
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| Publication Number | Publication Date |
|---|---|
| CN216513751U true CN216513751U (en) | 2022-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123201465.8U Active CN216513751U (en) | 2021-12-17 | 2021-12-17 | Distillation conditioning system of garlic fruit |
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| CN (1) | CN216513751U (en) |
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- 2021-12-17 CN CN202123201465.8U patent/CN216513751U/en active Active
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