CN216509233U

CN216509233U - Refractory material packing apparatus based on weight control

Info

Publication number: CN216509233U
Application number: CN202122305087.1U
Authority: CN
Inventors: 张文彬
Original assignee: Zhengzhou Sichuang Automation Equipment Co ltd
Current assignee: Zhengzhou Sichuang Automation Equipment Co ltd
Priority date: 2021-09-23
Filing date: 2021-09-23
Publication date: 2022-05-13
Anticipated expiration: 2031-09-23

Abstract

The utility model discloses a refractory material packing device based on weight control, which relates to the field of refractory material production lines and comprises a mounting frame packing barrel, a lifting mechanism, a discharging mechanism and a control system, wherein the packing barrel is arranged in a mounting frame, a butt joint ring is arranged above the packing barrel and corresponds to a discharging opening of the discharging mechanism, and a groove is formed in the bottom of the butt joint ring. The packing efficiency is improved.

Description

Refractory material packing apparatus based on weight control

Technical Field

The utility model belongs to the field of refractory material production lines, and particularly relates to a refractory material packing device based on weight control.

Background

The refractory material is a heat, pressure or chemical resistant material that retains its strength and shape at high temperatures. The refractory material is an inorganic non-metallic material having a porous and heterogeneous structure. They generally consist of oxides of the following materials: silicon, aluminum, magnesium, calcium, and zirconium.

The refractory material production line mainly comprises six parts, namely a feeding system, a conveying system, a storage system, a batching system, a mixing system and a packaging system.

Driven packing all needs the workman to hold the bale bag and stand in the below of unloading pipe and connect the material, then will connect the bale bag of full refractory material by the workman and place on the weighing machine and weigh to there is the deviation easily in the weight of bale bag, needs the workman to add the refractory material in the bale bag and subtracts, has so not only increased workman's the amount of labour, has still reduced refractory material's packing efficiency.

Therefore, we propose a refractory baling device based on weight control to solve the above problems.

SUMMERY OF THE UTILITY MODEL

Aiming at the problems that the packing is carried by workers and the workers stand below a discharging pipe to receive materials, then the workers place the packed bags filled with the refractory materials on a weighing device to weigh, the weight of the packed bags is prone to deviation, and the workers are required to add and subtract the refractory materials in the packed bags, so that the labor capacity of the workers is increased, and the packing efficiency of the refractory materials is reduced, the utility model provides the refractory material packing device based on weight control.

The technical scheme adopted by the utility model for solving the technical problems is as follows: a refractory material packing device based on weight control comprises a mounting frame packing barrel, a lifting mechanism, a discharging mechanism and a control system.

The packaging barrel is arranged in the mounting frame, the butt joint ring is arranged above the packaging barrel and corresponds to a feed opening of the feeding mechanism, the bottom of the butt joint ring is provided with a groove, the groove is matched with the top end of the packaging barrel, the electronic weighing device is arranged below the packaging barrel and is located on a base of the mounting frame.

Elevating system includes driving motor, electric putter, two sets of lifting rack, and two sets of lifting rack symmetry are installed on the both sides wall of a packing section of thick bamboo, and both sides all mesh the transmission around the lifting rack has the gear, and the gear is installed on the lateral wall of mounting bracket through the pivot, arbitrary the butt joint groove has been seted up in the pivot, installs many arriss axle on driving motor's the output shaft, and electric putter installs in the backup pad, and electric putter's flexible end is connected with driving motor and makes many arriss axle can dock with the butt joint groove.

The control system comprises a controller and a driving module, the driving module is respectively connected with a driving motor and an electric push rod, and the controller is respectively connected with the driving module, the electronic weighing device and the discharging mechanism.

As a preferred technical scheme of the utility model, the blanking mechanism comprises a blanking pipe, and an electric blanking valve is arranged on the blanking pipe.

As a preferred technical scheme of the utility model, a material distribution box is arranged above the blanking pipe, the material distribution box is arranged at the top of the two supporting plates, a sieve plate which is arranged in an inclined mode is arranged in the material distribution box, the material distribution box is divided into an upper chamber and a lower chamber by the sieve plate, the blanking pipe is arranged at the bottom of the material distribution box, a material discharge pipe communicated with the upper chamber is arranged on the side wall of the material distribution box, the material discharge pipe corresponds to the lowest end of the sieve plate, and a material feed hopper corresponding to the highest end of the sieve plate is arranged at the top of the material distribution box.

As a preferred technical scheme, the two sides of the bottom of the packaging barrel are respectively provided with a sliding block, the two side walls of the mounting frame are respectively provided with a sliding groove, and the sliding blocks can axially slide along the sliding grooves.

As a preferable technical scheme of the utility model, an arc-shaped opening is formed in the barrel body of the packaging barrel, a limiting belt is arranged on the front side of the arc-shaped opening, one end of the limiting belt is connected with one side wall of the packaging barrel, and the other end of the limiting belt is connected with the other side wall of the packaging barrel through a butt joint piece.

As a preferred technical scheme of the utility model, the butt joint piece comprises a butt joint sleeve and a butt joint rod, the butt joint sleeve is arranged on the side wall of the packaging barrel, the butt joint rod is connected with the other end of the limiting belt, and the butt joint rod is inserted in the butt joint sleeve.

As a preferred technical scheme of the utility model, the butt joint piece comprises a male buckle and a female buckle, the female buckle is arranged on the side wall of the packaging barrel, the male buckle is connected with the other end of the limiting belt, and the male buckle is inserted into the female buckle.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the open end of the packaging bag is turned outwards to be in contact with the outer edge of the top of the packaging barrel, then the packaging barrel moves upwards and is in butt joint with the butt joint ring through the matching of the driving motor, the gear, the lifting rack, the sliding chute and the sliding block, and then the turned edge of the packaging bag is clamped through the butt joint ring, so that the stability of the packaging bag in the material receiving process is ensured, and therefore, a worker does not need to lift the packaging bag all the time, the labor capacity of the worker is reduced, and the packaging efficiency can be improved by operating several devices by one worker.

2. According to the utility model, the driving motor and the multi-edge shaft move to the left through the extension of the electric push rod, so that the multi-edge shaft is separated from the butt joint groove, the lifting gear is not supported by the gear any more, the refractory material in the packaging bag can be weighed through the electronic weighing device, and when the refractory material in the packaging bag does not reach the set weight, a signal is transmitted to the electric discharging valve through the controller, so that a small amount of discharging is carried out on the discharging pipe until the refractory material in the packaging bag reaches the set weight, and the discharging pipe does not discharge any more, so that the manual charging of workers is not needed, and the labor amount of the workers is further reduced.

3. According to the utility model, the limiting belt is arranged, so that the packaging bag can be supported and limited, the problem that the refractory material spills out due to accidental dumping of the packaging bag is avoided, and the limiting belt is opened, so that a worker takes out the packaging bag from the packaging barrel from the arc-shaped opening without lifting the packaging bag upwards, thus the labor capacity of the worker is reduced, and the packaging efficiency of the refractory material is improved.

Drawings

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic top view of the cross-sectional structure of the present invention;

FIG. 4 is a schematic perspective view of a packaging barrel according to the present invention;

FIG. 5 is a schematic view of a multi-prismatic shaft according to the present invention;

FIG. 6 is a perspective view of the rotating shaft according to the present invention;

FIG. 7 is a block diagram of a control system according to the present invention.

In the figure: the automatic feeding device comprises a base 1, an electronic weighing device 2, a packaging barrel 3, a sliding block 4, an electric push rod 5, a driving motor 6, a gear 7, a rotating shaft 8, a butt joint groove 81, a lifting rack 9, a supporting plate 10, a fixing block 11, a butt joint ring 12, an electric discharge valve 13, a discharge pipe 14, a discharge pipe 15, a material distribution box 16, a sieve plate 17, a feed hopper 18, a multi-edge shaft 19, a limiting belt 20, a butt joint rod 21 and a butt joint sleeve 22.

Detailed Description

The utility model is further illustrated with reference to the following figures and examples.

Referring to fig. 1-7, the present invention provides a weight control-based refractory packaging apparatus, comprising:

the first embodiment is as follows:

as shown in fig. 1-7, the device comprises a mounting rack packaging barrel 3, a lifting mechanism, a discharging mechanism and a control system.

The mounting frame comprises a base 1 and two support plates 10 which are arranged on the base 1 in parallel.

Packing section of thick bamboo 3 sets up in the mounting bracket, be provided with docking ring 12 in packing section of thick bamboo 3's top, docking ring 12 passes through fixed block 11 and two backup pad 10 fixed connection, docking ring 12 corresponds with the feed opening of unloading mechanism, unloading mechanism includes unloading pipe 14, be provided with electronic baiting valve 13 on the unloading pipe 14, unloading pipe 14 can be directly be connected with the unloading pipe of refractory material storage silo in this embodiment one, docking ring 12 bottom is seted up flutedly, the recess matches with packing section of thick bamboo 3's top, packing section of thick bamboo 3's below is provided with electronic weighing device 2, electronic weighing device 2 is located the base 1 of mounting bracket.

The lifting mechanism comprises a driving motor 6, an electric push rod 5 and two groups of lifting racks 9, wherein two sides of the bottom of a packaging barrel 3 are respectively provided with a sliding block 4, two supporting plates 10 are respectively provided with a sliding groove, the sliding blocks 4 can slide along the axial direction of the sliding grooves, the packaging barrel 3 is limited by arranging the sliding grooves and the sliding blocks 4 so as to ensure the stability of the packaging barrel 3 in the lifting process, the two groups of lifting racks 9 are symmetrically arranged on two side walls of the packaging barrel 3, gears 7 are respectively meshed with the front side and the rear side of the lifting racks 9, a rotating shaft 8 is sleeved in the gears 7, a bearing is sleeved at the outer end of the rotating shaft 8 and arranged on the supporting plates 10, the packaging barrel 3 is moved upwards and butted with a butting ring 12 through the matching of the driving motor 6, the gears 7, the lifting racks 9, the sliding grooves and the sliding blocks 4, then the flanging edges of the packaging bag are clamped through the butting ring 12 so as to ensure the stability of the packaging bag in the material receiving process, thereby do not need the workman to carry the packing bag all the time, not only alleviate workman's amount of labour like this, can also several devices of workman's operation, improve packing efficiency, it has butt joint groove 81 to open in arbitrary pivot 8, install many arriss axle 19 on driving motor 6's the output shaft, electric putter 5 installs on backup pad 10, electric putter 5's flexible end is connected with driving motor 6 makes many arriss axle 19 can dock with butt joint groove 81, extension through electric putter 5 makes driving motor 6 and many arriss axle 19 remove left, then make many arriss axle 19 and butt joint groove 81 separation, and then make gear 7 no longer support lifting gear 7, can weigh the refractory material in the packing bag through electronic weighing device 2.

The arc opening has been seted up on packing section of thick bamboo 3's barrel, arc open-ended front side is provided with spacing area 20, the one end and the 3 a lateral wall of packing section of thick bamboo of spacing area 20 are connected, the other end of spacing area 20 passes through the butt joint piece and is connected with another lateral wall of packing section of thick bamboo 3, the butt joint piece includes butt joint cover 22 and docking rod 21, butt joint cover 22 is installed on the lateral wall of packing section of thick bamboo 3, docking rod 21 is connected with the other end of spacing area 20, docking rod 21 cartridge is in butt joint cover 22, through setting up spacing area 20, can support the restriction to the packing bag, avoid the problem that the packing bag spills because of unexpected empting causes refractory material, through opening spacing area 20, the workman then takes out the packing bag from packing section of thick bamboo 3 from the arc opening part, do not need the workman upwards propose the packing bag, so not only alleviate workman's the amount of labour, refractory material's packing efficiency has still been improved.

The control system comprises a controller and a driving module, the driving module is respectively connected with a driving motor 6 and an electric push rod, the controller is respectively connected with the driving module, an electronic weighing device 2 and an electric discharge valve 13, when the packaging barrel 3 and the packaging bag are weighed, when the refractory material in the packaging bag does not reach the set weight, the controller transmits a signal to the electric discharge valve 13, so that the discharge pipe 14 carries out a little discharge, and the discharge pipe 14 does not discharge any more until the refractory material in the packaging bag reaches the set weight, thereby avoiding the manual feeding of workers and further reducing the labor amount of the workers.

When the weight control-based refractory material packing device is used, firstly, the weight of the refractory material to be weighed is set through a controller, the discharging time of an electric discharging valve 13 is set, then, the open end of a packing bag is turned outwards to be in contact with the outer edge of the top of a packing barrel 3, the controller controls a driving motor 6 to rotate forwards, the packing barrel 3 moves upwards and is in butt joint with a butt joint ring 12 through the matching of the driving motor 6, a gear 7, a lifting rack 9, a sliding groove and a sliding block 4, then, the turned edge of the packing bag is clamped through the butt joint ring 12, then, the electric discharging valve 13 is opened, a discharging pipe 14 automatically discharges materials, after the set time is up, the weight of the refractory material in the packing bag is about to reach a set value, then, the controller controls the driving motor 6 to rotate reversely, and the weight of the refractory material in the packing bag is about to reach the set value through the driving motor 6 and the gear 7, The lifting rack 9, the sliding groove and the sliding block 4 are matched, the bottom end of the packaging barrel 3 is in contact with the electronic weighing device 2, the driving motor 6 and the multi-edge shaft 19 move leftwards through the extension of the electric push rod 5, the multi-edge shaft 19 is separated from the butt joint groove 81, the gear 7 does not support the lifting gear 7 any more, the refractory materials in the packaging bag can be weighed through the electronic weighing device 2, when the refractory materials in the packaging bag do not reach the set weight, the signal is transmitted to the electric discharging valve 13 through the controller, a small amount of discharging is carried out on the discharging pipe 14 until the refractory materials in the packaging bag reach the set weight, the discharging pipe 14 does not discharge any more, the butt joint rod 21 is pulled out of the butt joint sleeve 22, and the packaging bag is taken out of the packaging barrel 3 by opening the limiting belt 20.

Example two:

on the basis of the first embodiment, the same parts of the present embodiment as those of the first embodiment are not described again, and the differences are as follows: the butt joint rod 21 and the butt joint sleeve 22 can be replaced by a male plug-in buckle and a female plug-in buckle, the butt joint piece comprises the male plug-in buckle and the female plug-in buckle, the female plug-in buckle is installed on the side wall of the packaging barrel 3, the male plug-in buckle is connected with the other end of the limiting belt 20, and the male plug-in buckle is inserted into the female plug-in buckle.

Example three:

on the basis of the first embodiment, the same parts of the present embodiment as those of the first embodiment are not described again, and the differences are as follows: as shown in fig. 1 and 2, a material distribution box 16 is arranged above the blanking pipe 14, the material distribution box 16 is arranged at the top of the two support plates 10, a sieve plate 17 which is obliquely arranged is arranged in the material distribution box 16, impurities and large particles in the refractory materials can be screened by arranging the sieve plate 17, so as to ensure the quality of the refractory materials in the packaging bag, the sieve plate 17 divides the material distribution box 16 into an upper chamber and a lower chamber, the blanking pipe 14 is arranged at the bottom of the material distribution box 16, a discharge pipe 15 which is communicated with the upper chamber is arranged on the side wall of the material distribution box 16, the discharge pipe 15 corresponds to the lowest end of the sieve plate 17, a feed hopper 18 which corresponds to the highest end of the sieve plate 17 is arranged at the top of the material distribution box 16, and the impurities and the large particles can obliquely slide into the discharge pipe 15 under the action of the sieve plate 17 by arranging the discharge pipe 15 and are discharged through the discharge pipe 15.

Claims

1. The utility model provides a refractory material packing apparatus based on weight control which characterized in that: the automatic feeding device comprises a mounting frame packaging barrel, a lifting mechanism, a discharging mechanism and a control system; the packaging barrel is arranged in the mounting frame, the butt joint ring is arranged above the packaging barrel and corresponds to a discharging opening of the discharging mechanism, a groove is formed in the bottom of the butt joint ring and is matched with the top end of the packaging barrel, and the electronic weighing device is arranged below the packaging barrel and is positioned on a base of the mounting frame; the lifting mechanism comprises a driving motor, an electric push rod and two groups of lifting racks, the two groups of lifting racks are symmetrically arranged on two side walls of the packaging barrel, gears are meshed with the front and rear sides of the lifting racks in a transmission mode, the gears are arranged on the side walls of the mounting rack through rotating shafts, a butt joint groove is formed in any one of the rotating shafts, a multi-edge shaft is arranged on an output shaft of the driving motor, the electric push rod is arranged on the supporting plate, and the telescopic end of the electric push rod is connected with the driving motor to enable the multi-edge shaft to be in butt joint with the butt joint groove; the control system comprises a controller and a driving module, the driving module is respectively connected with a driving motor and an electric push rod, and the controller is respectively connected with the driving module, the electronic weighing device and the discharging mechanism.

2. The weight control based refractory bagging apparatus of claim 1, wherein: the blanking mechanism comprises a blanking pipe, and an electric blanking valve is arranged on the blanking pipe.

3. The weight control based refractory bagging apparatus of claim 2, wherein: the top of unloading pipe is provided with the branch workbin, divides the workbin to install at the top of two backup pads, divides the sieve that the workbin was installed the slope and sets up, and the sieve will divide the workbin to become upper chamber and lower chamber, divides the bottom of workbin to install the unloading pipe, divides the lateral wall of workbin to be provided with the discharging pipe with the upper chamber intercommunication, and the discharging pipe is corresponding with the lower extreme of sieve, divides the top of workbin to be provided with the feeder hopper that corresponds with the sieve highest end.

4. The weight control based refractory bagging apparatus of claim 1, wherein: the slider is all installed to packing bobbin base portion both sides, the spout has all been seted up on the both sides wall of mounting bracket, and the spout endwise slip can be followed to the slider.

5. The weight control based refractory bagging apparatus of claim 1, wherein: the barrel of the packaging barrel is provided with an arc-shaped opening, the front side of the arc-shaped opening is provided with a limiting belt, one end of the limiting belt is connected with one side wall of the packaging barrel, and the other end of the limiting belt is connected with the other side wall of the packaging barrel through a butt joint piece.

6. The weight control based refractory bagging apparatus of claim 5, wherein: the butt joint piece comprises a butt joint sleeve and a butt joint rod, the butt joint sleeve is installed on the side wall of the packaging barrel, the butt joint rod is connected with the other end of the limiting belt, and the butt joint rod is inserted in the butt joint sleeve.

7. The weight control based refractory bagging apparatus of claim 5, wherein: the butt joint piece comprises a male plug-in buckle and a female plug-in buckle, the female plug-in buckle is installed on the side wall of the packaging barrel, the male plug-in buckle is connected with the other end of the limiting belt, and the male plug-in buckle is inserted into the female plug-in buckle.