CN216506628U

CN216506628U - Rubber tube production line unloader

Info

Publication number: CN216506628U
Application number: CN202123076527.7U
Authority: CN
Inventors: 包继全
Original assignee: Hebei Tianyouli Auto Parts Co ltd
Current assignee: Hebei Tianyouli Auto Parts Co ltd
Priority date: 2021-12-09
Filing date: 2021-12-09
Publication date: 2022-05-13
Anticipated expiration: 2031-12-09

Abstract

The utility model discloses a blanking device of a rubber tube production line, which comprises a numerical control box, and a separator, a traction cutting machine and a rubber tube collecting tank which are sequentially arranged behind a rubber tube extruder according to rubber tube processing procedures, wherein universal wheels for realizing the movement of corresponding equipment are respectively arranged at the bottoms of the separator, the traction cutting machine and the rubber tube collecting tank; the traction cutting machine comprises a cabinet body, and a positioning mechanism, a traction mechanism and a cutting mechanism are sequentially arranged on the upper surface of the cabinet body according to the rubber pipe processing procedure; the feeding end of the positioning mechanism is erected at the discharging end of the isolation machine, and the discharging end of the positioning mechanism is pivoted with the traction mechanism; the traction mechanism is detachably arranged on the upper surface of the cabinet body; and the controlled ends of the traction mechanism and the cutting mechanism are connected with the output end of the numerical control box. The utility model is convenient to disassemble and assemble, is matched with each other to be convenient to adjust, can further greatly improve the processing efficiency, and has high quality of the cut rubber tube products.

Description

Rubber tube production line unloader

Technical Field

The utility model relates to the technical field of rubber tube production lines, in particular to a blanking device for a rubber tube production line.

Background

Rubber tubes are tubular rubber products used for conveying gas, liquid, slurry or granular materials, and are widely applied to various fields of daily life.

In the production process of the rubber tube, after the rubber tube is extruded by a rubber tube extruder, a series of equipment is further needed to form a blanking device, and the processing from extrusion to cutting of the rubber tube is completed. However, the existing blanking device is usually fixedly arranged, and when the blanking device needs to be adjusted due to the matching problem, the blanking device is not convenient to adjust and also affects the processing efficiency. Therefore, the blanking device which is convenient to adjust and high in rubber tube processing efficiency can be provided, and the technical personnel need to solve the problem in the prior art.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a blanking device for a rubber tube production line, which is convenient to adjust and high in processing efficiency.

In order to solve the technical problems, the technical scheme adopted by the utility model is as follows.

The blanking device for the rubber tube production line comprises a numerical control box, and a separator, a traction cutting machine and a rubber tube collecting tank which are sequentially arranged behind a rubber tube extruder according to rubber tube processing procedures, wherein universal wheels used for realizing movement of corresponding equipment are respectively arranged at the bottoms of the separator, the traction cutting machine and the rubber tube collecting tank; the traction cutting machine comprises a cabinet body, and a positioning mechanism, a traction mechanism and a cutting mechanism are sequentially arranged on the upper surface of the cabinet body according to the rubber tube processing procedure; the feeding end of the positioning mechanism is erected at the discharging end of the separator, and the discharging end of the positioning mechanism is pivoted with the traction mechanism; the traction mechanism is detachably arranged on the upper surface of the cabinet body; and the controlled ends of the traction mechanism and the cutting mechanism are connected with the output end of the numerical control box.

Preferably, the isolation machine comprises an isolation frame and an isolation agent groove arranged on the isolation frame; the isolating agent groove is a rectangular groove, the isolating agent is contained in the isolating agent groove, and the rubber tube is suspended in the isolating agent groove along the length direction of the isolating agent groove and is soaked by the isolating agent.

Preferably, the traction mechanism comprises a belt pulley group support detachably connected with the cabinet body, the belt pulley group support comprises a portal frame, the bottom of a longitudinal body of the portal frame penetrates through the cabinet body, and a connecting seat with a blind hole at the bottom is fixedly arranged on the upper surface of the middle part of a transverse body of the portal frame; a threaded rod which is vertically downwards arranged and is provided with threads on the outer wall is fixedly connected inside the connecting seat, the threaded rod penetrates through the middle part of the transverse body of the portal frame and can rotate in the transverse body of the portal frame, and the bottom end of the threaded rod penetrates through the cabinet body and is in threaded connection with the cabinet body; and a hand wheel for driving the threaded rod to rotate to realize the ascending and descending of the belt pulley group support is arranged at the top of the connecting seat.

Preferably, through holes matched with the outer diameter of the portal frame longitudinal body are formed in the positions, corresponding to the portal frame longitudinal body, of the upper surface of the cabinet body respectively, an annular cavity base communicated with the inner cavity of the cabinet body is arranged in the positions, corresponding to the threaded rods, of the upper surface of the cabinet body, and internal threads in threaded connection with the threaded rods are formed in the inner wall of the annular cavity base.

Preferably, the traction mechanism further comprises two groups of belt pulleys, the front sides and the rear sides of the two groups of belt pulleys are provided with shells, the two groups of belt pulleys are arranged on the side wall of the longitudinal body of the belt pulley bracket and are arranged up and down, and the interval between the two groups of belt pulleys is smaller than the outer diameter of the rubber tube; the driving wheels of the two sets of belt wheel sets are respectively connected with a traction motor for driving the corresponding belt wheel sets to rotate, and the controlled ends of the traction motors are respectively connected with the output end of the numerical control box.

Preferably, the positioning mechanism comprises a long strip-shaped rotating plate, the front end of the rotating plate is pivoted with the rear side shell of the belt pulley group arranged below, and the rear end of the rotating plate bends downwards.

Preferably, a U-shaped guide pipe, a guide wheel and a positioning assembly which are respectively perpendicular to the front side wall of the rotating plate are sequentially arranged on the front side wall of the rotating plate along the running direction of the rubber pipe; the U-shaped guide pipe is arranged at the rear end of the rotating plate, and sleeves for reducing friction with the rubber pipe are sleeved on the transverse body and the longitudinal body of the U-shaped guide pipe; the guide wheel is arranged close to the positioning assembly; the positioning assembly is arranged at the front end of the rotating plate and comprises a positioning plate and two positioning rods which are arranged on the positioning plate at intervals of the outer diameter distance of the rubber tube; the positioning plate is provided with a waist-shaped hole, the bottom of the positioning rod is provided with an insertion rod with the outer diameter matched with the width of the waist-shaped hole, the outer wall of the insertion rod is provided with a thread, the insertion rod is inserted in the waist-shaped hole, and the bottom of the insertion rod is screwed with a bolt for fixing the positioning rod on the positioning plate.

Preferably, the discharge end of the cutting mechanism is provided with a discharge hopper which is arranged in a downward inclined manner and the bottom end of which is abutted to the edge of the cabinet body.

Preferably, the rubber tube collecting tank comprises a collecting rack and a collecting tank arranged on the collecting rack; a pushing handle is arranged on the collecting rack; the collecting groove is provided with the collecting groove of curb plate and highly is less than the bottom of hopper for both sides.

Preferably, the universal wheel is provided with a brake pad.

Due to the adoption of the technical scheme, the technical progress of the utility model is as follows.

The universal wheels are arranged on all the components of the utility model, so that the disassembly and assembly are convenient, the universal wheels are mutually matched and are convenient to adjust, the processing efficiency can be greatly improved, and the universal wheels can be discharged according to the site requirements of a production workshop when the production is stopped; the traction cutting machine can realize the positioning, traction and cutting of the rubber tube, and the quality of the cut rubber tube product is high.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the positioning mechanism and the pulling mechanism of the present invention;

FIG. 3 is a schematic diagram of a positioning plate structure according to the present invention;

FIG. 4 is a schematic view of the positioning rod of the present invention.

Wherein: 1. the device comprises an isolation machine, 11 parts of an isolation machine frame, 12 parts of an isolation agent groove, 2 parts of a traction cutting machine, 21 parts of a positioning mechanism, 211 parts of a rotating plate, 212 parts of a U-shaped guide pipe, 213 parts of a sleeve, 214 parts of a guide wheel, 215 parts of a positioning assembly, 2151 parts of a positioning plate, 2152 parts of a positioning rod, 22 parts of a traction mechanism, 221 parts of a belt pulley group, 222 parts of a belt pulley group support, 2221 parts of a portal frame, 2222 parts of a threaded rod, 2223 parts of a connecting seat, 2224 parts of a hand wheel, 23 parts of a cutting mechanism, 24 parts of a discharge hopper, 25 parts of a numerical control box, 26 parts of a cabinet body, 3 parts of a rubber pipe collecting groove, 31 parts of a collecting machine frame and 32 parts of a collecting groove.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

The utility model provides a rubber tube production line unloader, combines shown in figure 1, include according to rubber tube manufacturing procedure set gradually the separator 1 in rubber tube extruder rear, pull cutting machine 2 and rubber tube collecting vat 3, the separator 1, the bottom of pulling cutting machine 2 and rubber tube collecting vat 3 is provided with the universal wheel respectively, the universal wheel is used for realizing the removal of corresponding equipment to make things convenient for the adjustment between each component of whole unloader, when stopping production, also can discharge according to the place demand of workshop.

The isolating machine 1 comprises an isolating rack 11 and an isolating agent groove 12, wherein the isolating agent groove 12 is arranged on the isolating rack 11, the isolating agent groove 12 is a rectangular groove and contains isolating agent, a rubber pipe extruded by a rubber pipe extruder is arranged along the length direction of the isolating agent groove 12, the rubber pipe is suspended in the isolating agent groove 12 and is soaked by the isolating agent by the supporting force provided by the rubber pipe extruder and the traction cutting machine 2, so that the isolating agent on the rubber pipe can be adhered uniformly, and the rubber pipe is not easy to adhere.

The traction cutting machine 2 comprises a cabinet body 26, and a positioning mechanism 21, a traction mechanism 22 and a cutting mechanism 23 are sequentially arranged on the upper surface of the cabinet body 26 according to a rubber tube processing procedure, wherein a feeding end of the positioning mechanism 21 is erected at a discharging end of the separator 1, and the discharging end of the positioning mechanism 21 is pivoted with the traction mechanism 22; the traction mechanism 22 is detachably arranged on the upper surface of the cabinet 26; the controlled ends of the pulling mechanism 22 and the cutting mechanism 23 are connected to a numerical control box 25.

As shown in fig. 2, the positioning mechanism 21 includes an elongated rotating plate 211, and a U-shaped guide tube 212, a guide wheel 214 and a positioning assembly 215 disposed on the rotating plate 211, wherein the front end of the rotating plate 211 is pivotally connected to the traction mechanism 22, and the rear end of the rotating plate 211 is bent downward, so that the applicability of the positioning mechanism 21 can be improved, and a good lap joint with the isolation machine 1 can be achieved.

The U-shaped guide pipe 212, the guide wheel 214 and the positioning assembly 215 are sequentially arranged on the front side wall of the rotating plate 211 along the walking direction of the rubber hose and are perpendicular to the front side wall of the rotating plate 211, wherein the U-shaped guide pipe 212 is arranged at the rear end of the rotating plate 211, a U opening of the U-shaped guide pipe 212 is arranged upwards, sleeves 213 are sleeved on the transverse body and the longitudinal body of the U-shaped guide pipe 212, the rubber hose penetrates through the U opening sleeved with the sleeves 213, and the friction resistance in the walking process of the rubber hose can be reduced through the rotation of the sleeves 213; meanwhile, the U-shaped guide pipe 212 is extended into the separant groove 12 under the action that the rear end of the rotating plate 211 bends downwards, so that the traction force of the traction mechanism 22 for drawing the rubber pipe can be greatly reduced.

The guide wheel 214 is disposed adjacent to the positioning assembly 215, and the guide wheel 214 guides the rubber tube.

As shown in fig. 3 to 4, the positioning assembly 215 includes a positioning plate 2151 and two positioning rods 2152, wherein the positioning plate 2151 is provided with a waist-shaped hole; the bottom of positioning rod 2152 is provided with the inserted bar, and the external diameter of inserted bar and the width looks adaptation in waist shape hole, the outer wall of inserted bar is seted up threadedly, and the inserted bar is inserted and is established in waist shape hole. Two locating rods 2152 interval sets up to establish the bolt through screwing in the bottom of inserted bar and fix locating rod 2152 on locating plate 2151, the distance between two locating rods 2152 just can pass through the rubber tube, thereby realizes the location to the rubber tube.

The traction mechanism 22 comprises two groups of pulley sets 221 and a pulley set support 222, wherein the pulley set support 222 is detachably connected with the cabinet 26, the pulley set support 222 comprises a portal frame 2221, the bottom of the longitudinal body of the portal frame 2221 is arranged in the cabinet 26 in a penetrating manner, and a connecting seat 2223 is fixedly arranged on the upper surface of the middle part of the transverse body of the portal frame 2221; a blind hole is formed in the bottom of the connecting seat 2223, and a threaded rod 2222 vertically arranged downwards is fixedly connected in the blind hole; the threaded rod 2222 passes through the middle of the cross body of the gantry 2221 and can rotate in the cross body of the gantry 2221. The outer wall of the threaded rod 2222 is threaded, and the bottom end of the threaded rod 2222 is inserted into the cabinet 26.

Through holes are respectively formed in the upper surface of the cabinet 26 and the positions corresponding to the longitudinal body of the portal frame 2221, the size of each through hole is matched with the outer diameter of the longitudinal body of the portal frame 2221, and each through hole can penetrate through the longitudinal body of the portal frame 2221. The upper surface of the cabinet body 26 and the corresponding position of the threaded rod 2222 are provided with an annular cavity base, the annular cavity base is communicated with the inner cavity of the cabinet body 26, the inner wall of the annular cavity base is provided with an internal thread, and the threaded rod 2222 is in threaded connection with the annular cavity base, so that the pulley group support 222 is arranged on the upper surface of the cabinet body 26, and cannot shake under the action of the longitudinal body of the portal frame 2221. A hand wheel 2224 is arranged at the top of the connecting seat 2223, a hand wheel handle is arranged on the hand wheel 2224, and an operator can drive the threaded rod 2222 to rotate by rotating the hand wheel handle, so that the belt pulley group support 222 can ascend and descend.

The front side and the rear side of pulley set 221 all are provided with the casing, and pulley set 221 is two sets of, and two sets of pulley sets 221 set up from top to bottom and all set up on the lateral wall of the belt pulley set support 222 indulges the body to the height of two sets of pulley sets 221 is adjusted to accessible pulley set support 222. The rear side shell of the lower belt pulley set 221 is pivoted with the front end of the positioning plate 2151, and the distance between the two belt pulley sets 221 is smaller than the outer diameter of the rubber pipe, so that the rubber pipe can be clamped. A traction motor is connected to a driving wheel of the upper belt pulley set 221, and the traction motor drives the upper belt pulley set 221 to rotate clockwise; the driving wheel of the lower pulley set 221 is connected with another traction motor, and the other traction motor drives the lower pulley set 221 to rotate anticlockwise; the traction motor and the other traction motor are both arranged on the belt pulley group support 222, and the traction motor and the other traction motor synchronously rotate, so that the clamped rubber tube is conveyed to the traction cutting machine 2.

The cutting knife of cutting mechanism 23 sets up down, and the cutting knife is connected with the cutting motor through transmission assembly, and the cutting motor passes through transmission assembly drive cutting knife up-and-down motion, realizes the cutting to the rubber tube. The discharge end of the cutting mechanism 23 is provided with a discharge hopper 24, the discharge hopper 24 is arranged in a downward inclined manner, and the bottom end of the discharge hopper 24 abuts against the edge of the cabinet 26, so that the cut rubber tube can be output from the traction cutting machine 2.

The cabinet 26 is further provided with a cabinet door, and some common tools can be put into the cabinet 26 through the cabinet door.

The rubber tube collecting tank 3 comprises a collecting rack 31 and a collecting tank 32, wherein a pushing handle is arranged on the collecting rack 31; the collecting groove 32 is arranged on the collecting rack 31 and is lower than the bottom end of the discharge hopper 24 in height, and the collecting groove 32 is a collecting groove with side plates arranged on two sides only, so that the collecting of rubber pipes with different lengths can be realized.

The numerical control box 25 is arranged on the cabinet body 26, and the output end of the numerical control box 25 is respectively connected with the traction motor and the controlled end of the cutting electrical appliance; the numerical control box 25 controls the cutting length of the rubber tube by controlling the traction motor; the cutting number of the rubber tubes is controlled by controlling the cutting motor.

The universal wheel sets up respectively in the bottom of cabinet body 26, isolation frame 11 and collection frame 31, is provided with the brake block on the universal wheel to can be convenient lock isolator 1, pull cutting machine 2 and rubber tube collecting vat 3.

When the rubber tube collecting tank is used, the separator 1, the traction cutting machine 2 and the rubber tube collecting tank 3 are sequentially arranged behind the rubber tube extruder according to the rubber tube processing procedure; adjusting the distance between the isolation machine 1 and the traction cutting machine 2, rotating a positioning mechanism 21 on the traction cutting machine 2, putting the free end of the positioning mechanism 21 on the discharge end of the isolation machine 1, and locking the isolation machine 1 and the traction cutting machine 2 through a brake pad on a universal wheel; adjusting a pulley set bracket 222 of the traction mechanism 22 to adjust the pulley set 221 to a proper height; the adjusting and positioning component 251 is aligned with the feeding port of the traction mechanism 22; aligning the rubber tube collecting tank 3 to the discharge hopper 24 and abutting against the traction cutting machine 2, and locking the rubber tube collecting tank 3 through a brake pad on a universal wheel; the rubber tube extruded by the rubber tube extruder is inserted into the traction mechanism 22 through the separator 1 and the positioning mechanism 21 in sequence; the numerical control box 25 is used, the rotating speeds of the traction motor and the cutting electric appliance are selected according to the speed of the rubber tube extruder, the cutting length and the cutting quantity of the rubber tubes are set, the starting device is used, the rubber tubes extruded by the rubber tube extruder are isolated, oriented, pulled and cut under the matching of the isolating machine 1, the traction cutting machine 2 and the rubber tube collecting tank 3, the processing efficiency is high, the rubber tubes with different outer diameters can be processed, and the quality of processed products is high.

Because the thickness of the extruded hose is different, when the traction mechanism 22 cannot meet the requirement of traction on the hose, the traction mechanism 22 can be replaced.

Claims

1. Rubber tube production line unloader includes numerical control case (25) and sets gradually at isolator (1) of rubber tube extruder rear, pulls cutting machine (2) and rubber tube collecting vat (3) according to rubber tube manufacturing procedure, its characterized in that: universal wheels used for realizing movement of corresponding equipment are respectively arranged at the bottoms of the isolation machine (1), the traction cutting machine (2) and the rubber tube collecting tank (3); the traction cutting machine (2) comprises a cabinet body (26), and a positioning mechanism (21), a traction mechanism (22) and a cutting mechanism (23) are sequentially arranged on the upper surface of the cabinet body (26) according to the rubber pipe processing procedure; the feeding end of the positioning mechanism (21) is erected at the discharging end of the separator (1), and the discharging end of the positioning mechanism (21) is pivoted with the traction mechanism (22); the traction mechanism (22) is detachably arranged on the upper surface of the cabinet body (26); the controlled ends of the traction mechanism (22) and the cutting mechanism (23) are connected with the output end of the numerical control box (25).

2. The blanking device of the rubber tube production line according to claim 1, characterized in that: the separator (1) comprises a separator frame (11) and a separating agent groove (12) arranged on the separator frame (11); the isolating agent groove (12) is a rectangular groove, the isolating agent is contained in the isolating agent groove (12), and the rubber tube is suspended in the isolating agent groove (12) along the length direction of the isolating agent groove (12) and is soaked by the isolating agent.

3. The blanking device of the rubber tube production line according to claim 1, characterized in that: the traction mechanism (22) comprises a pulley group support (222) detachably connected with the cabinet body (26), the pulley group support (222) comprises a portal frame (2221), the bottom of a longitudinal body of the portal frame (2221) is arranged in the cabinet body (26) in a penetrating mode, and a connecting seat (2223) with a blind hole formed in the bottom is fixedly arranged on the upper surface of the middle of a transverse body of the portal frame (2221); the interior of the connecting seat (2223) is fixedly connected with a threaded rod (2222) which is vertically arranged downwards and provided with threads on the outer wall, the threaded rod (2222) penetrates through the middle part of a transverse body of the portal frame (2221) and can rotate in the transverse body of the portal frame (2221), and the bottom end of the threaded rod (2222) penetrates through the cabinet body (26) and is in threaded connection with the cabinet body (26); the top of the connecting seat (2223) is provided with a hand wheel (2224) which is used for driving the threaded rod (2222) to rotate so as to realize the ascending and descending of the belt pulley set support (222).

4. The blanking device of the rubber tube production line as claimed in claim 3, wherein: the upper surface of the cabinet body (26) and the position corresponding to the longitudinal body of the portal frame (2221) are respectively provided with a through hole matched with the outer diameter of the longitudinal body of the portal frame (2221), the upper surface of the cabinet body (26) and the position corresponding to the threaded rod (2222) are provided with an annular cavity base communicated with the inner cavity of the cabinet body (26), and the inner wall of the annular cavity base is provided with an internal thread connected with the threaded rod (2222) in a threaded manner.

5. The blanking device of the rubber tube production line as claimed in claim 3, wherein: the traction mechanism (22) further comprises two groups of belt pulleys (221), the front sides and the rear sides of the two groups of belt pulleys (221) are respectively provided with a shell, the two groups of belt pulleys (221) are respectively arranged on the side wall of the longitudinal body of the belt pulley bracket (222) and are arranged up and down, and the interval is smaller than the outer diameter of the rubber pipe; the driving wheels of the two sets of belt pulley sets (221) are respectively connected with a traction motor for driving the corresponding belt pulley set (221) to rotate, and the controlled ends of the traction motors are respectively connected with the output end of the numerical control box (25).

6. The blanking device of the rubber tube production line as claimed in claim 5, wherein: the positioning mechanism (21) comprises a long strip-shaped rotating plate (211), the front end of the rotating plate (211) is pivoted with a rear side shell of a belt pulley group (221) arranged below, and the rear end of the rotating plate (211) bends downwards.

7. The blanking device of the rubber tube production line as claimed in claim 6, wherein: a U-shaped guide pipe (212), a guide wheel (214) and a positioning assembly (215) which are respectively perpendicular to the front side wall of the rotating plate (211) are sequentially arranged on the front side wall of the rotating plate (211) along the running direction of the rubber pipe; the U-shaped guide pipe (212) is arranged at the rear end of the rotating plate (211), and sleeves (213) used for reducing friction with rubber pipes are sleeved on the transverse body and the longitudinal body of the U-shaped guide pipe (212); the guide wheel (214) is arranged close to the positioning component (215); the positioning assembly (215) is arranged at the front end of the rotating plate (211) and comprises a positioning plate (2151) and two positioning rods (2152) which are arranged on the positioning plate (2151) at intervals of the outer diameter distance of the rubber tube; the positioning plate (2151) is provided with a waist-shaped hole, the bottom of the positioning rod (2152) is provided with an inserted bar, the outer diameter of the inserted bar is matched with the width of the waist-shaped hole, the outer wall of the inserted bar is provided with a thread, the inserted bar is inserted into the waist-shaped hole, and the bottom of the inserted bar is screwed with a bolt used for fixing the positioning rod (2152) on the positioning plate (2151).

8. The blanking device of the rubber tube production line according to claim 1, characterized in that: the discharge end of the cutting mechanism (23) is provided with a discharge hopper (24) which is arranged in a downward inclined way and the bottom end of which is propped against the edge part of the cabinet body (26).

9. The blanking device of the rubber tube production line according to claim 8, characterized in that: the rubber tube collecting tank (3) comprises a collecting rack (31) and a collecting tank (32) arranged on the collecting rack (31); a pushing handle is arranged on the collecting rack (31); the collecting groove (32) is provided with side plates at two sides and is lower than the bottom end of the discharge hopper (24).

10. The blanking device of the rubber tube production line according to claim 1, characterized in that: and the universal wheel is provided with a brake pad.