CN216502921U

CN216502921U - Concrete pipe jacking steel reinforcement cage welding device

Info

Publication number: CN216502921U
Application number: CN202122836339.3U
Authority: CN
Inventors: 胡磊; 桂爽
Original assignee: Foshan Panfeng Cement Products Co ltd
Current assignee: Foshan Panfeng Cement Products Co ltd
Priority date: 2021-11-18
Filing date: 2021-11-18
Publication date: 2022-05-13
Anticipated expiration: 2031-11-18

Abstract

The utility model provides a concrete pipe jacking reinforcement cage welding device which is provided with a reinforcement cage seam welder, the steel reinforcement cage seam welder comprises a base, an automatic welding machine, a rolling supporting structure arranged on the base, an auxiliary supporting seat structure arranged on the base and a clamping seat structure arranged on the base, wherein the clamping seat structure is connected with the base in a sliding mode, a driving structure is arranged on the base, a supporting seat structure is arranged at the rolling axis position of the rolling supporting structure and comprises a first supporting rod which is connected with the rolling axis position of the rolling supporting structure and is perpendicular to the supporting seat structure, a plurality of second supporting rods are arranged at opposite ends of the connecting ends of the first supporting rods and the supporting seat structure, supporting plates are arranged at opposite ends of the connecting ends of the second supporting rods and the first supporting rods, and the rolling supporting structure, the driving structure and the automatic welding machine are respectively connected with a control device in a signal mode. The utility model can effectively improve the processing efficiency and ensure the product quality.

Description

Concrete pipe jacking steel reinforcement cage welding device

Technical Field

The utility model belongs to the field of concrete jacking pipe production, and particularly relates to a concrete jacking pipe reinforcement cage welding device.

Background

The concrete pipe jacking is a blow-off pipe formed by stirring cement, reinforcing steel bars, sand, stones and the like serving as raw materials by a centrifugal machine, is mainly used for drainage tasks of urban rainwater, sewage, farmland irrigation and drainage and the like, and is a non-excavation tunneling type pipe jacking technology for municipal construction. The method has the advantages of no influence on the surrounding environment or less influence, small construction site and low noise. But also can be deeply operated underground, which is incomparable with the advantages of digging and burying pipes. In the production and processing process, the reinforcing steel bars are required to be made into a reinforcing cage according to the design. But the speed is slow if the processing is carried out in a manual processing mode in the processing process; if the steel reinforcement cage is machined by a steel reinforcement cage seam welder, the main reinforcement is small and is easy to deform to influence the quality and precision of products due to the fact that the main reinforcement rolls under high pressure during working. Therefore, a concrete pipe jacking reinforcement cage welding device is needed to meet the production requirements.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a concrete pipe jacking reinforcement cage welding device which can effectively improve the processing efficiency and ensure the product quality.

In order to realize the aim, the concrete pipe jacking reinforcement cage welding device is provided with a reinforcement cage seam welder, the reinforcement cage seam welder comprises a base, an automatic welding machine, a rolling support structure, an auxiliary support structure and a clamping seat structure, the rolling support structure is arranged on the base and used for positioning and supporting a main reinforcement and driving the main reinforcement in a rolling mode, the auxiliary support structure is arranged on the base and used for being matched with the rolling support structure to support the main reinforcement in a feeding mode, the clamping seat structure is arranged on the base and used for detachably clamping the main reinforcement, the clamping seat structure is slidably connected with the base, a driving structure used for driving the clamping seat structure to translate and drive is arranged on the base, a supporting seat structure used for supporting the main reinforcement when the main reinforcement is wound around the reinforcement is arranged at the rolling axis position of the rolling support structure, and the supporting seat structure comprises a first supporting rod, a second supporting rod and a third supporting rod, wherein the first supporting rod is connected with the rolling axis position of the rolling support structure and is perpendicular to the supporting seat structure, The automatic welding machine is arranged beside the supporting seat structure on the base, and the rolling supporting structure, the driving structure and the automatic welding machine are respectively in signal connection with a control device.

Preferably, a clamping groove for positioning the main rib is arranged on the supporting plate, and the depth of the clamping groove is not larger than the radius of the main rib.

Preferably, be provided with on the first bracing piece and be used for the second bracing piece male jack, still be provided with on the first bracing piece and be used for running through first bracing piece and stretch into the jack and be connected the locking lever with the locking of second bracing piece with the second bracing piece, the locking lever respectively with first bracing piece and second bracing piece threaded connection.

Preferably, the second support rod is further provided with a fixed support frame for fixedly supporting the support plate, and the fixed support frame is respectively connected with the second support rod and the support plate.

Preferably, the driving structure is a motor, and the driving structure is connected with the clamping seat structure through a screw rod structure.

Preferably, the base is provided with a guide groove which is parallel to the screw rod structure up and down and is connected with the clamping seat structure in a sliding manner for translational guiding of the clamping seat structure.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, the support seat structure is arranged in the reinforcement cage seam welder, and the main reinforcement is supported at the reinforcement winding position, so that the deformation of the main reinforcement caused by overlarge tension force during reinforcement winding can be effectively avoided, the processing efficiency can be effectively improved, and the product quality can be ensured. According to the utility model, the clamping seat structure is pulled through the driving structure and the screw rod structure, so that the spacing of the winding ribs can be controlled, and the position of the main winding rib is always on the supporting seat structure. According to the utility model, the base is provided with the guide groove, so that the motion stability of the support seat structure can be effectively ensured, and the product quality is improved.

Drawings

FIG. 1 is a schematic view of a vertical cross-section structure of the present invention;

FIG. 2 is a schematic view of a parallel cross-section structure according to the present invention;

FIG. 3 is a schematic structural diagram of a supporting seat structure according to the present invention.

Detailed Description

The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following.

As shown in figures 1-3, the utility model provides a concrete pipe jacking reinforcement cage welding device, which is provided with a reinforcement cage seam welder, wherein the reinforcement cage seam welder comprises a base 1, an automatic welding machine 8, a rolling support structure 2 arranged on the base 1 and used for positioning support and rolling drive of a main reinforcement 100, an auxiliary support structure 4 arranged on the base 1 and used for matching with the rolling support structure 2 to support the main reinforcement 100 in a feeding manner, and a clamping seat structure 3 arranged on the base 1 and used for detachably clamping the main reinforcement 100, the clamping seat structure 3 is in sliding connection with the base 1, the base 1 is provided with a drive structure 6 used for translational drive of the clamping seat structure 3, a support seat structure 5 used for supporting the main reinforcement 100 during reinforcement winding is arranged at the rolling axial center of the rolling support structure 2, and the support seat structure 5 comprises a first support rod 51 connected with the axial center of the rolling support structure 2 and vertical to the support seat structure 5, The automatic welding machine comprises a plurality of second support rods 52 arranged at the opposite ends of the connecting ends of the first support rods 51 and the support seat structure 5 and support plates 53 arranged at the opposite ends of the connecting ends of the second support rods 52 and the first support rods 51 and used for positioning and supporting the main ribs 100 when the main ribs are wound around the ribs, the automatic welding machine 8 is arranged beside the support seat structure 5 on the base 1, and the rolling support structure 2, the driving structure 6 and the automatic welding machine 8 are respectively in signal connection with a control device.

In this embodiment, the control device may be an industrial personal computer. The rolling supporting structure 2 is driven by a rolling motor 22, the positioning pipe 21 used for the main rib 100 to penetrate through of the rolling supporting structure 2 is set to be a pipeline with an adjustable caliber, so that the diameter of the main rib 100 can be adjusted, the shaking of the main rib 100 during rolling is reduced, the stability of the rear work is improved, and the supporting seat structure 5 is used for improving the stability of the positioning of the main rib 100 and the rib winding effect. The auxiliary support structure 4 is provided with support pipes for the main bars 100 to pass through. The clamping seat structure 3 is provided with a fixing clamp for clamping the main reinforcement bar 100. A winding rib feeding and conveying device 9 used for guiding the winding rib feeding is further arranged beside the supporting seat structure 5.

The support plate 53 is provided with a clamping groove 531 for positioning the main rib 100, and the depth of the clamping groove 531 is not greater than the radius of the main rib 100. The first support rod 51 is provided with an insertion hole for inserting the second support rod 52, the first support rod 51 is further provided with a locking rod 55 for penetrating through the first support rod 51 and extending into the insertion hole to be connected with the second support rod 52 to lock the second support rod 52, and the locking rod 55 is in threaded connection with the first support rod 51 and the second support rod 52 respectively. The second support bar 52 is further provided with a fixing support 54 for fixing and supporting the support plate 53, and the fixing support 54 is connected with the second support bar 52 and the support plate 53 respectively. The number of the second support rods 52 is the same as the number of the main bars 100 which can be fixed on the reinforcement cage seam welder.

In this embodiment, the clamping groove 531 is arranged on the supporting plate 53, so that the main rib 100 can be effectively positioned, and meanwhile, the depth of the clamping groove 531 is not greater than the radius of the main rib 100, so that the influence on rib winding and welding can be effectively avoided. The second support rod 52 is detachably connected with the first support rod 51 through a locking rod 55, so that the second support rod 52 can be selected according to the inner diameter of the steel reinforcement cage, the use requirement is met, and the working stability is improved. The fixing support 54 makes it possible to effectively improve the stability of the support plate 53 and improve the stability of the work.

The driving structure 6 is a motor, and the driving structure 6 is connected with the clamping seat structure 3 through a screw rod structure 7. The base 1 is provided with a guide groove 11 which is parallel to the screw rod structure 7 up and down and is connected with the clamping seat structure 3 in a sliding manner for translational guiding of the clamping seat structure 3. In this embodiment, the driving structure 6 drives the clamping seat structure 3 to move through the screw rod structure 7, so that the moving stability can be effectively improved, and the product quality is improved.

In this embodiment, according to the processing requirement, the positioning and fixing heights of the main ribs 100 on the rolling support structure 2, the auxiliary support structure 4 and the clamping seat structure 3 are adjusted, and the second support rod 52 meeting the length requirement is selected to form the support seat structure 5. Main muscle 100 loops through auxiliary stay structure 4, rolls bearing structure 2 and draw-in groove 531 and fixes on pressing from both sides tight seat structure 3, and the winding muscle is welded at main muscle 100 through winding muscle feeding conveyor 9, starts to carry out automatic winding welding through controlling means control, cuts down to remove the product and just can carry out next round of processing until the winding is accomplished. The utility model can effectively improve the processing efficiency and ensure the product quality.

The foregoing is merely a preferred embodiment of the utility model, it is to be understood that the utility model is not limited to the forms disclosed herein, but is not intended to be exhaustive or to limit the utility model to other embodiments, and to various other combinations, modifications, and environments and may be modified within the scope of the inventive concept as expressed herein, by the teachings or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims

1. A concrete pipe jacking reinforcement cage welding device is provided with a reinforcement cage seam welder, the reinforcement cage seam welder comprises a base (1), an automatic welding machine (8), a rolling supporting structure (2) arranged on the base (1) and used for positioning and supporting a main reinforcement (100) and rolling driving, an auxiliary supporting structure (4) arranged on the base (1) and used for being matched with the rolling supporting structure (2) to support the main reinforcement (100) in a feeding manner, and a clamping seat structure (3) arranged on the base (1) and used for detachably clamping the main reinforcement (100), and the concrete pipe jacking reinforcement cage welding device is characterized in that the clamping seat structure (3) is in sliding connection with the base (1), a driving structure (6) used for horizontally driving the clamping seat structure (3) is arranged on the base (1), and a supporting seat structure (5) used for supporting the main reinforcement (100) during reinforcement winding is arranged at the rolling axial center of the rolling supporting structure (2), the supporting seat structure (5) comprises a first supporting rod (51) which is connected with the rolling axis position of the rolling supporting structure (2) and is perpendicular to the supporting seat structure (5), a plurality of second supporting rods (52) which are arranged at opposite ends of the connecting ends of the first supporting rod (51) and the supporting seat structure (5), and supporting plates (53) which are arranged at opposite ends of the connecting ends of the second supporting rod (52) and the first supporting rod (51) and are used for positioning and supporting when main ribs (100) are wound around the ribs, automatic welding machines (8) are arranged beside the supporting seat structure (5) on the base (1), and the rolling supporting structure (2), a driving structure (6) and the automatic welding machines (8) are respectively connected with a control device through signals.

2. The concrete pipe jacking reinforcement cage welding device according to claim 1, wherein the support plate (53) is provided with a clamping groove (531) for positioning the main reinforcement (100), and the depth of the clamping groove (531) is not greater than the radius of the main reinforcement (100).

3. The concrete pipe jacking reinforcement cage welding device according to claim 1 or 2, wherein the first support rod (51) is provided with an insertion hole for inserting the second support rod (52), the first support rod (51) is further provided with a locking rod (55) for penetrating through the first support rod (51) and extending into the insertion hole to be connected with the second support rod (52) to lock the second support rod (52), and the locking rod (55) is in threaded connection with the first support rod (51) and the second support rod (52) respectively.

4. The concrete pipe jacking reinforcement cage welding device according to claim 1 or 2, wherein the second support bar (52) is further provided with a fixed support frame (54) for fixedly supporting the support plate (53), and the fixed support frame (54) is respectively connected with the second support bar (52) and the support plate (53).

5. The concrete pipe jacking reinforcement cage welding device of claim 1, wherein the driving structure (6) is a motor, and the driving structure (6) is connected with the clamping seat structure (3) through a screw rod structure (7).

6. The concrete pipe jacking reinforcement cage welding device of claim 1 or 5, wherein the base (1) is provided with a guide groove (11) which is vertically parallel to the screw rod structure (7) and is slidably connected with the clamping seat structure (3) for translational guiding of the clamping seat structure (3).