CN216493231U - System for be used for broken homogenate of organic tealeaves and enzymatic oxidation - Google Patents

Abstract

The utility model belongs to the technical field of tea production, and discloses a system for organic tea crushing, homogenate and enzymatic oxidation, which comprises a tank body, wherein an oxygen conveying pipe is fixed at the top of the tank body, a motor is installed at the top of the tank body, a rotating pipe is rotatably installed in the tank body, an output shaft of the motor is in transmission connection with the rotating pipe, horizontal plates are fixed on two sides of the rotating pipe, a cylinder body is fixed at the top of the horizontal plates, a piston is slidably installed in the cylinder body, a reciprocating assembly for driving the piston to horizontally move is arranged on the horizontal plates, a conveying pipe is fixed between the cylinder body and the rotating pipe, an air inlet pipe is fixed at the top of one end, close to the rotating pipe, of the cylinder body, and a one-way valve I is arranged on the air inlet pipe; according to the utility model, oxygen is conveyed into the material, and is matched with stirring, so that the oxygen is uniformly contacted with the material, the contact is sufficient, the oxidation speed is increased, the production efficiency is improved, and the popularization is easy.

Description

System for be used for broken homogenate of organic tealeaves and enzymatic oxidation

Technical Field

The utility model relates to the technical field of tea production, in particular to a system for crushing, homogenizing and enzymatic oxidation of organic tea.

Background

Tea polyphenol and polyphenol oxidase in fresh tea leaves can generate enzymatic oxidation reaction in the presence of oxygen to generate theaflavin and other effective components. According to the traditional black tea production process, fresh tea leaves are firstly rolled or crushed, then the rolled or crushed fresh tea leaves are contacted with gaseous oxygen, so that tea polyphenol in the fresh tea leaves is subjected to enzymatic oxidation under the catalysis of polyphenol oxidase, but the contact area of the tea polyphenol and the polyphenol oxidase with the gaseous oxygen is limited due to relatively thin gaseous oxygen, so that the enzymatic oxidation speed of the tea leaves is slow, insufficient and low in efficiency, and therefore a system for crushing, homogenizing and enzymatically oxidizing the organic tea leaves is provided.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model provides a system for crushing, homogenizing and enzymatically oxidizing organic tea, overcomes the defects of the prior art and aims to solve the problems in the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: a system for organic tea crushing, homogenate and enzymatic oxidation comprises a tank body, an oxygen pipe is fixed at the top of the tank body, the top of the tank body is provided with a motor, the tank body is internally and rotatably provided with a rotating pipe, an output shaft of the motor is in transmission connection with the rotating pipe, horizontal plates are fixed on two sides of the rotating tube, a cylinder is fixed on the top of the horizontal plate, a piston is arranged in the cylinder body in a sliding way, a reciprocating component for driving the piston to move horizontally is arranged on the horizontal plate, a delivery pipe is fixed between the cylinder body and the rotating pipe, an air inlet pipe is fixed at the top of one end of the cylinder body close to the rotating pipe, be equipped with check valve one in the intake pipe, install check valve two on the conveyer pipe, the both sides of rotating tube are fixed with the agitator tube, a plurality of ventholes have been seted up on the agitator tube, the inlet pipe is installed to one side of the jar body.

As a preferable technical scheme of the utility model, the bottom of the rotating pipe is of a sealing structure, the rotating pipe is communicated with the stirring pipe, and one end of the stirring pipe is of a sealing structure.

As a preferred technical scheme of the utility model, the bottom of the tank body is provided with a discharge pipe, and the discharge pipe is provided with a valve.

As a preferred technical scheme of the utility model, the reciprocating assembly comprises a reciprocating block which is slidably mounted at the top of a horizontal plate, a cross rod is fixed between the reciprocating block and a piston, a groove is formed in the top of the horizontal plate, a reciprocating screw rod is mounted in the groove, the reciprocating block is slidably connected with the inner wall of the groove, the reciprocating screw rod is connected with the reciprocating block, and a servo motor which drives the reciprocating screw rod to rotate is arranged on the horizontal plate.

As a preferable technical scheme of the utility model, supporting plates are fixedly arranged on both sides of the bottom of the tank body.

As a preferred technical scheme of the utility model, the top of the feeding pipe is hinged with a sealing cover, and a reinforcing rod is welded between the feeding pipe and the tank body.

The utility model has the beneficial effects that:

the material is added through the feeding pipe, the oxygen is added through the oxygen conveying pipe, the rotating pipe is driven to rotate through the motor, the stirring pipe is driven to rotate and hinge, the material is mixed, meanwhile, the reciprocating screw rod is driven to rotate through the servo fan, the reciprocating block is driven to move back and forth, the transverse rod and the piston are driven to move back and forth, the one-way valve I limits the external gas to enter the barrel only through the air inlet pipe, the gas in the barrel is limited only to enter the rotating pipe through the one-way valve II, when the piston moves to one side of the reciprocating block, the air inlet pipe absorbs the oxygen to enter the barrel, then the reciprocating block moves in the direction far away from the reciprocating block under the driving of the reciprocating block, the piston is driven to push the oxygen to enter the rotating pipe from the conveying pipe, then the oxygen enters the stirring pipe, the oxygen is conveyed to the material, the material is matched with stirring, and the oxygen is in uniform contact with the material, and the contact is sufficient, the oxidation speed is improved, and the production efficiency is improved.

According to the utility model, oxygen is conveyed into the material and is matched with stirring, so that the oxygen is uniformly contacted with the material, the contact is sufficient, the oxidation speed is increased, the production efficiency is improved, and the popularization is easy.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional view of the horizontal plate and cylinder of the present invention;

fig. 3 is an enlarged schematic view of a portion a in fig. 1.

In the figure: 1. a tank body; 2. an oxygen delivery tube; 3. a motor; 4. rotating the tube; 5. a horizontal plate; 6. A barrel; 7. a piston; 8. a delivery pipe; 9. an air inlet pipe; 10. a one-way valve I; 11. a second one-way valve; 12. a reciprocating block; 13. a cross bar; 14. a reciprocating screw rod; 15. a servo motor; 16. a stirring pipe; 17. an air outlet; 18. a discharge pipe; 19. and (4) feeding a pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, a system for organic tea crushing, homogenizing and enzymatic oxidation comprises a tank body 1, wherein supporting plates are fixedly arranged on two sides of the bottom of the tank body 1. The tank body 1 is supported by a support plate. The oxygen therapy pipe 2 is fixed with at the top of the jar body 1, motor 3 is installed at the top of the jar body 1, rotating tube 4 is installed to 1 internal rotation of the jar body, the output shaft and the 4 transmission of rotating tube of motor 3 are connected, rotating tube 4's both sides are fixed with horizontal plate 5, horizontal plate 5's top is fixed with and is fixed with barrel 6, slidable mounting has piston 7 in barrel 6, be equipped with the reciprocal subassembly that drives piston 7 horizontal migration on the horizontal plate 5, be fixed with conveyer pipe 8 between barrel 6 and the rotating tube 4, barrel 6 is close to the one end top of rotating tube 4 and is fixed with intake pipe 9, be equipped with check valve one 10 on the intake pipe 9, install check valve two 11 on the conveyer pipe 8, the both sides of rotating tube 4 are fixed with agitator tube 16, the bottom of rotating tube 4 is seal structure, rotating tube 4 and agitator tube 16 intercommunication, the one end of agitator tube 16 is seal structure. A plurality of air outlets 17 are arranged on the stirring pipe 16, and a feeding pipe 19 is arranged on one side of the tank body 1.

Referring to fig. 1, a discharge pipe 18 is installed at the bottom of a tank 1, and a valve is provided on the discharge pipe 18. The material is removed through the removal tube 18 by opening the valve.

Referring to fig. 2, the reciprocating assembly comprises a reciprocating block 12 slidably mounted on the top of a horizontal plate 5, a cross rod 13 is fixed between the reciprocating block 12 and a piston 7, a groove is formed in the top of the horizontal plate 5, a reciprocating screw rod 14 is mounted in the groove, the reciprocating block 12 is slidably connected with the inner wall of the groove, the reciprocating screw rod 14 is connected with the reciprocating block 12, and a servo motor 15 for driving the reciprocating screw rod 14 to rotate is arranged on the horizontal plate 5. The servo motor 15 drives the reciprocating screw rod 14 to rotate, the reciprocating block 12 is driven to move back and forth, and the cross rod 13 and the piston 7 are driven to move back and forth.

Referring to fig. 1, the top of the feeding pipe 19 is hinged with a sealing cover, and a reinforcing rod is welded between the feeding pipe 19 and the tank body 1. By opening the sealing lid, the material is brought in through the feed pipe 19.

The working principle is as follows: materials are added through a feeding pipe 19, oxygen is added through an oxygen conveying pipe 2, a rotating pipe 4 is driven to rotate through a motor 3, a stirring pipe 16 is driven to rotate and hinge, the materials are mixed, meanwhile, a reciprocating screw rod 14 is driven to rotate through a servo fan 15, a reciprocating block 12 is driven to move back and forth, a cross rod 13 and a piston 7 are driven to move back and forth, a one-way valve 10 limits that outside air can only enter a cylinder 6 through an air inlet pipe 9, a one-way valve 11 limits that air in the cylinder 6 can only enter the rotating pipe 4 towards a conveying pipe 8, when the piston 7 moves towards one side of the reciprocating block 12, the air inlet pipe 9 absorbs oxygen to enter the cylinder 6, then the reciprocating block 7 moves towards a direction far away from the reciprocating block 12 under the driving of the reciprocating block 12, the piston 7 is driven to push the oxygen to enter the rotating pipe 4 from the conveying pipe 8, then the oxygen enters the stirring pipe 16, and the oxygen is conveyed to the materials, the cooperation stirring for oxygen and material even contact, the contact is abundant, promotes the oxidation rate, improves production efficiency.

Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The system for organic tea crushing, homogenate and enzymatic oxidation comprises a tank body (1) and is characterized in that an oxygen conveying pipe (2) is fixed at the top of the tank body (1), a motor (3) is installed at the top of the tank body (1), a rotating pipe (4) is installed in the tank body (1) in a rotating mode, an output shaft of the motor (3) is in transmission connection with the rotating pipe (4), horizontal plates (5) are fixed on two sides of the rotating pipe (4), a cylinder body (6) is fixed at the top of the horizontal plates (5), a piston (7) is installed in the cylinder body (6) in a sliding mode, reciprocating components for driving the piston (7) to move horizontally are arranged on the horizontal plates (5), a conveying pipe (8) is fixed between the cylinder body (6) and the rotating pipe (4), an air inlet pipe (9) is fixed at the top of one end, close to the rotating pipe (4), of the cylinder body (6), be equipped with check valve (10) on intake pipe (9), install two check valves (11) on conveyer pipe (8), the both sides of rotating tube (4) are fixed with stirred tube (16), a plurality of ventholes (17) have been seted up on stirred tube (16), inlet pipe (19) are installed to one side of the jar body (1).

2. The system for organic tea leaf crushing, homogenate and enzymatic oxidation according to claim 1, wherein the bottom of the rotating tube (4) is of a sealed structure, the rotating tube (4) is communicated with the stirring tube (16), and one end of the stirring tube (16) is of a sealed structure.

3. The system for organic tea leaf crushing, homogenizing and enzymatic oxidation according to claim 2, characterized in that a discharge pipe (18) is installed at the bottom of the tank body (1), and a valve is arranged on the discharge pipe (18).

4. The system for organic tea leaf crushing, homogenizing and enzymatic oxidation according to claim 1, wherein the reciprocating assembly comprises a reciprocating block (12) slidably mounted on the top of a horizontal plate (5), a cross rod (13) is fixed between the reciprocating block (12) and a piston (7), a groove is formed in the top of the horizontal plate (5), a reciprocating screw rod (14) is mounted in the groove, the reciprocating block (12) is slidably connected with the inner wall of the groove, the reciprocating screw rod (14) is connected with the reciprocating block (12), and a servo motor (15) for driving the reciprocating screw rod (14) to rotate is arranged on the horizontal plate (5).

5. The system for organic tea leaf crushing, homogenizing and enzymatic oxidation according to claim 1, characterized in that support plates are fixedly installed on both sides of the bottom of the tank body (1).

6. The system for organic tea leaf crushing, homogenizing and enzymatic oxidation according to claim 5, characterized in that the top of the feeding pipe (19) is hinged with a sealing cover, and a reinforcing rod is welded between the feeding pipe (19) and the tank body (1).

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