CN216481870U - Intelligent continuous tipping bucket dehydrator - Google Patents
Intelligent continuous tipping bucket dehydrator Download PDFInfo
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- CN216481870U CN216481870U CN202122975991.3U CN202122975991U CN216481870U CN 216481870 U CN216481870 U CN 216481870U CN 202122975991 U CN202122975991 U CN 202122975991U CN 216481870 U CN216481870 U CN 216481870U
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- 230000007246 mechanism Effects 0.000 claims abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 230000007306 turnover Effects 0.000 claims abstract description 28
- 230000018044 dehydration Effects 0.000 claims abstract description 16
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 24
- 238000000926 separation method Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000009825 accumulation Methods 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- Centrifugal Separators (AREA)
Abstract
The utility model is suitable for the technical field of separation, and provides an intelligent continuous tipping bucket dehydrator which comprises a feeding mechanism, a dehydrating mechanism, a turnover mechanism and a lifting mechanism, wherein the feeding mechanism comprises a rotating roller and a feeding belt, the rotating roller is connected with a feeding motor, and a plurality of baffles are arranged on the feeding belt; the dehydration mechanism comprises a centrifugal barrel and a rotating motor, the centrifugal barrel comprises an inner container and an outer shell, water outlet holes are uniformly distributed on the inner container, and a water guide pipe is arranged on the outer shell; the turnover mechanism comprises a rack and a turnover motor, a rotating shaft is arranged on the shell, and the output end of the turnover motor is fixedly connected with the rotating shaft; the lifting mechanism comprises a lifting belt and a lifting roller, the lifting belt is located under the centrifugal barrel, and the lifting belt is sleeved with the lifting roller. Therefore, the utility model can effectively realize the dehydration of materials, improve the dehydration effect, effectively realize dry and wet conveying and improve the working efficiency.
Description
Technical Field
The utility model relates to the technical field of dewatering equipment, in particular to an intelligent continuous tipping bucket dewatering machine.
Background
The industrial dehydrator is generally of a three-foot swing type structure, and springs are arranged on three feet, so that vibration caused by unbalanced load can be avoided. The inner container shell is refined by stainless steel plates, and is firm and durable. The brake is generally installed by adopting a brake opening and closing arm, and has good brake performance, safety and reliability. The triangular rubber belt is adopted for transmission, the motor drives the starting wheel to slowly start to a normal rotating speed, and the running is stable without vibration.
The existing centrifugal dehydrator is mainly a three-foot centrifugal dehydrator, is not suitable for continuous processing line operation, and increases potential safety hazard because the manual operation is needed for feeding and discharging materials every time.
In view of the above, the prior art is obviously inconvenient and disadvantageous in practical use, and needs to be improved.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned drawbacks, the present invention provides an intelligent continuous skip dehydrator, which can effectively achieve continuous dehydration, ensure skip quality, and improve the overall efficiency of the operation before and after dehydration.
In order to achieve the purpose, the utility model provides an intelligent continuous tipping bucket dehydrator which comprises a feeding mechanism, a dehydrating mechanism, a turnover mechanism and a lifting mechanism, wherein the feeding mechanism comprises a rotating roller and a feeding belt sleeved with the rotating roller, the rotating roller is connected with a feeding motor, and a plurality of baffles are arranged on the feeding belt; the dehydration mechanism comprises a centrifugal barrel and a rotating motor connected with the centrifugal barrel, the centrifugal barrel comprises an inner container and a shell, water outlet holes are uniformly distributed in the inner container, the rotating motor penetrates through the shell to be connected with the bottom of the inner container, and a water guide pipe is arranged on the shell; the turnover mechanism comprises a rack and a turnover motor, a rotating shaft is arranged on the shell and is movably connected with the rack, and the output end of the turnover motor is fixedly connected with the rotating shaft; the lifting mechanism comprises a lifting belt and a lifting roller wheel, the lifting belt is located under the centrifugal barrel, the lifting belt is sleeved with the lifting roller wheel, and the lifting roller wheel is connected with a lifting motor.
According to the intelligent continuous skip dehydrator, the baffle is fixedly connected with the feeding belt, and the width of the baffle is 5 cm.
According to the intelligent continuous tipping bucket dehydrator, the rotating wheel is mounted on the inner side of the shell and abutted against the outer side of the inner container, and the diameter of the rotating wheel is 15 cm.
According to the intelligent continuous skip dehydrator, the distance between the bottom of the shell and the inner container is twice of the diameter of the rotating wheel, the shell is provided with a fixing hole for accommodating the rotating motor, and a sealing gasket is arranged between the shell and the fixing hole.
According to the intelligent continuous skip dehydrator, the bottom of the shell is arranged in a conical shape, the water guide pipe is positioned at the bottom of the conical shell, and the water guide pipe is provided with the filter screen.
According to the intelligent continuous skip dehydrator, the bearings are arranged between the rotating shaft and the frame, and at least two bearings are arranged.
The utility model provides an intelligent continuous tipping bucket dehydrator which comprises a feeding mechanism, a dehydrating mechanism, a turnover mechanism and a lifting mechanism, wherein the feeding mechanism comprises a rotating roller and a feeding belt sleeved with the rotating roller, the rotating roller is connected with a feeding motor, the feeding belt is provided with a plurality of baffles, the stability of the material in the feeding and lifting process is realized through the baffles, and the phenomena of excessive unevenness and falling are avoided; the dehydration mechanism comprises a centrifugal barrel and a rotating motor connected with the centrifugal barrel, the centrifugal barrel comprises an inner container and a shell, water outlet holes are uniformly distributed in the inner container, the rotating motor penetrates through the shell to be connected with the bottom of the inner container, a water guide pipe is arranged on the shell, and separated water is guided and output through the water guide pipe, so that the phenomenon of accumulation of the separated water is avoided; the turnover mechanism comprises a rack and a turnover motor, a rotating shaft is arranged on the shell and movably connected with the rack, the output end of the turnover motor is fixedly connected with the rotating shaft, the angle of the centrifugal barrel is adjusted by utilizing the rotation of the turnover motor, the material after centrifugal separation is ensured to be toppled, and the working efficiency is improved; the lifting mechanism comprises a lifting belt and a lifting roller wheel, the lifting belt is located under the centrifugal barrel, the lifting belt is sleeved with the lifting roller wheel, the lifting roller wheel is connected with a lifting motor, secondary conveying is achieved through the lifting mechanism, conveying of materials after separation is guaranteed, and continuous work is achieved. The utility model has the beneficial effects that: realize carrying the material loading of material through feed mechanism, the dewatering mechanism of being convenient for realizes effectively dehydrating to this guarantees the work continuity, utilizes the rotatory pouring that realizes the material after the separation of centrifugation bucket simultaneously, when guaranteeing work efficiency, improves work quality.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a schematic structural view of the centrifugal barrel of the present invention.
In the figure, 1-a feeding mechanism, 21-a centrifugal barrel, 211-a shell, 212-an inner container, 22-a rotating motor, 23-a water guide pipe, 24-a rotating wheel, 31-a rack, 32-a turnover motor and 4-a lifting mechanism.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and embodiments, it being understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
It should be noted that in the description of the present invention, the terms of direction or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, which are only for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1-2, the utility model provides an intelligent continuous tipping bucket dehydrator, which comprises a feeding mechanism 1, a dehydrating mechanism, a turnover mechanism and a lifting mechanism 4, wherein the feeding mechanism 1 comprises a rotating roller and a feeding belt sleeved with the rotating roller, the rotating roller is connected with a feeding motor, the feeding belt is provided with a plurality of baffles, the stability of the material in the feeding and lifting process is realized through the baffles, and the phenomena of excessive unevenness and falling are avoided; the dehydration mechanism comprises a centrifugal barrel 21 and a rotating motor 22 connected with the centrifugal barrel 21, the centrifugal barrel 21 comprises an inner container 212 and an outer shell 211, water outlet holes are uniformly distributed in the inner container 212, the rotating motor 22 penetrates through the outer shell 211 to be connected with the bottom of the inner container 212, a water guide pipe 23 is arranged on the outer shell 211, separated water is guided and output through the water guide pipe 23, and the accumulation phenomenon of the separated water is avoided; the turnover mechanism comprises a rack 31 and a turnover motor 32, a rotating shaft is arranged on the shell 211 and is movably connected with the rack 31, the output end of the turnover motor 32 is fixedly connected with the rotating shaft, the angle of the centrifugal barrel 21 is adjusted by utilizing the rotation of the turnover motor 32, the material after centrifugal separation is ensured to be toppled, and the working efficiency is improved; hoist mechanism 4 is including promoting the belt and promoting the running roller, it is located under centrifugal bucket 21 to promote the belt, it cup joints the promotion running roller to promote the belt, just it connects the promotion motor to promote the running roller, realizes the secondary through hoist mechanism 4 and carries, guarantees the transport of the material after the separation to this realizes continuous operation.
Preferably, the baffle is fixedly connected with the feeding belt, and the width of the baffle is 5cm, so that the materials are centrally blocked, and the materials are prevented from falling in the feeding process, so that the feeding quality and the feeding efficiency are influenced.
In addition, as shown in fig. 3, the rotator 24 is installed inside the housing 211, the rotator 24 is abutted against the outer side of the inner container 212, the diameter of the rotator 24 is 15cm, the position of the inner container 212 is limited by the rotator 24, and meanwhile, the friction force between the inner container 212 and a contact object is reduced, the service life of each component is prolonged, the manufacturing and maintenance cost is reduced, and the working efficiency is improved.
Furthermore, the distance between the bottom of the outer shell 211 and the inner container 212 is twice the diameter of the rotating wheel 24, the outer shell 211 is provided with a fixing hole for accommodating the rotating motor 22, a sealing gasket is arranged between the outer shell 211 and the fixing hole, and the separated moisture is effectively blocked by the sealing gasket, so that the phenomenon that the moisture leaks into the rotating motor 22 to cause line loss and influence on the working efficiency and the working quality is avoided.
Preferably, the bottom of the outer shell 211 is arranged in a conical shape, the water guide pipe 23 is positioned at the bottom of the conical outer shell 211, the water guide pipe 23 is provided with the filter screen, water can be effectively collected through the conical arrangement, effective discharge is facilitated, meanwhile, impurities are collected and filtered through the filter screen, and the cleanliness of discharged water quality is improved.
In the implementation process of the utility model: the material carries out the material loading through feed mechanism 1 and carries to this carries the material to dehydration mechanism and carries out dehydration, and in the dehydration processing process, adopts rotating electrical machines 22 to drive the rotation of centrifugation bucket 21, realizes centrifugal dehydration separation, and the moisture of separation is got rid of the shell 211 inboard through the apopore, then assembles the aqueduct 23 of shell 211 bottom along the shell 211 inboard and derives, realizes the effective discharge of moisture with this. During the discharging process, the liner 212 is supported by the rotating wheel 24 abutting against the liner 212, and the friction force is reduced, wherein the rotating wheel 24 is fixedly connected with the inner wall of the shell 211 to realize position limitation.
Inside the material after the dehydration is located 11 centrifugal buckets, after the dehydration is accomplished the moisture discharge of separation back, the rotation axis and the centrifugal bucket 21 that are connected with it through the drive of upset motor 32 realize the upset, and then realize pouring down to the interior material of centrifugal bucket 21, it is carried on lifting mechanism 4 to pour down to carry can. The bearings are arranged between the rotating shaft and the rack 31, at least two bearings are arranged, and the friction between the rotating shaft and the rack 31 is reduced through the bearings, so that the service life of the rotating shaft is prolonged.
In conclusion, the utility model provides an intelligent continuous tipping bucket dehydrator which comprises a feeding mechanism, a dehydrating mechanism, a turnover mechanism and a lifting mechanism, wherein the feeding mechanism comprises a rotating roller and a feeding belt sleeved with the rotating roller, the rotating roller is connected with a feeding motor, the feeding belt is provided with a plurality of baffles, the stability of the material in the feeding and lifting process is realized through the baffles, and the phenomena of excessive unevenness and falling are avoided; the dehydration mechanism comprises a centrifugal barrel and a rotating motor connected with the centrifugal barrel, the centrifugal barrel comprises an inner container and a shell, water outlet holes are uniformly distributed in the inner container, the rotating motor penetrates through the shell to be connected with the bottom of the inner container, a water guide pipe is arranged on the shell, and separated water is guided and output through the water guide pipe, so that the phenomenon of accumulation of the separated water is avoided; the turnover mechanism comprises a rack and a turnover motor, a rotating shaft is arranged on the shell and movably connected with the rack, the output end of the turnover motor is fixedly connected with the rotating shaft, the angle of the centrifugal barrel is adjusted by utilizing the rotation of the turnover motor, the material after centrifugal separation is ensured to be toppled, and the working efficiency is improved; the lifting mechanism comprises a lifting belt and a lifting roller wheel, the lifting belt is located under the centrifugal barrel, the lifting belt is sleeved with the lifting roller wheel, the lifting roller wheel is connected with a lifting motor, secondary conveying is achieved through the lifting mechanism, conveying of materials after separation is guaranteed, and continuous work is achieved. The utility model has the beneficial effects that: realize carrying the material loading of material through feed mechanism, the dewatering mechanism of being convenient for realizes effectively dehydrating to this guarantees the work continuity, utilizes the rotatory pouring that realizes the material after the separation of centrifugation bucket simultaneously, when guaranteeing work efficiency, improves work quality.
The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it should be understood that various changes and modifications can be effected therein by one skilled in the art without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (6)
1. An intelligent continuous tipping bucket dehydrator is characterized by comprising a feeding mechanism, a dehydrating mechanism, a turnover mechanism and a lifting mechanism, wherein the feeding mechanism comprises a rotating roller and a feeding belt sleeved with the rotating roller, the rotating roller is connected with a feeding motor, and a plurality of baffles are arranged on the feeding belt;
the dehydration mechanism comprises a centrifugal barrel and a rotating motor connected with the centrifugal barrel, the centrifugal barrel comprises an inner container and a shell, water outlet holes are uniformly distributed in the inner container, the rotating motor penetrates through the shell to be connected with the bottom of the inner container, and a water guide pipe is arranged on the shell;
the turnover mechanism comprises a rack and a turnover motor, a rotating shaft is arranged on the shell and is movably connected with the rack, and the output end of the turnover motor is fixedly connected with the rotating shaft;
the lifting mechanism comprises a lifting belt and a lifting roller wheel, the lifting belt is located under the centrifugal barrel, the lifting belt is sleeved with the lifting roller wheel, and the lifting roller wheel is connected with a lifting motor.
2. The intelligent continuous skip dehydrator according to claim 1, wherein the baffle is fixedly connected with a charging belt, and the width of the baffle is 5 cm.
3. The intelligent continuous skip dehydrator according to claim 1, wherein a rotating wheel is mounted on the inner side of the housing and is abutted to the outer side of the inner container, and the diameter of the rotating wheel is 15 cm.
4. The intelligent continuous skip dehydrator according to claim 3, wherein the distance between the bottom of the shell and the inner container is twice the diameter of the rotating wheel, the shell is provided with a fixing hole for accommodating the rotating motor, and a sealing gasket is arranged between the shell and the fixing hole.
5. The intelligent continuous skip dehydrator according to claim 1, wherein the bottom of the shell is arranged in a conical shape, the water guiding pipe is positioned at the bottom of the conical shell, and the water guiding pipe is provided with a filter screen.
6. The intelligent continuous skip dehydrator according to claim 1, wherein at least two bearings are installed between the rotating shaft and the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122975991.3U CN216481870U (en) | 2021-11-30 | 2021-11-30 | Intelligent continuous tipping bucket dehydrator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122975991.3U CN216481870U (en) | 2021-11-30 | 2021-11-30 | Intelligent continuous tipping bucket dehydrator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216481870U true CN216481870U (en) | 2022-05-10 |
Family
ID=81401853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122975991.3U Active CN216481870U (en) | 2021-11-30 | 2021-11-30 | Intelligent continuous tipping bucket dehydrator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216481870U (en) |
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2021
- 2021-11-30 CN CN202122975991.3U patent/CN216481870U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Intelligent continuous tipper dehydrator Effective date of registration: 20230117 Granted publication date: 20220510 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: SHANDONG JIAXIN INDUSTRIAL EQUIPMENT Co.,Ltd. Registration number: Y2023980031351 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231221 Granted publication date: 20220510 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: SHANDONG JIAXIN INDUSTRIAL EQUIPMENT Co.,Ltd. Registration number: Y2023980031351 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Intelligent continuous tipping bucket dewatering machine Effective date of registration: 20231225 Granted publication date: 20220510 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: SHANDONG JIAXIN INDUSTRIAL EQUIPMENT Co.,Ltd. Registration number: Y2023980074270 |