CN216479691U

CN216479691U - Mechanical equipment fault monitoring equipment

Info

Publication number: CN216479691U
Application number: CN202121327216.0U
Authority: CN
Inventors: 武军亮
Original assignee: Changchun Aichi Mechanical Equipment Co ltd
Current assignee: Changchun Aichi Mechanical Equipment Co ltd
Priority date: 2021-06-15
Filing date: 2021-06-15
Publication date: 2022-05-10
Anticipated expiration: 2031-06-15

Abstract

The utility model belongs to the technical field of fault monitoring, in particular to mechanical equipment fault monitoring equipment, and provides a scheme aiming at the problems of low monitoring efficiency and the like of the existing fault monitoring equipment provided by the background technology. According to the utility model, through the arrangement of the horizontal adjusting mechanism and the vertical adjusting mechanism, the moving range of the fault monitor is increased, monitoring personnel do not need to manually monitor and search, the monitoring efficiency is improved, the labor burden of the monitoring personnel is reduced, the dismounting efficiency of the fault monitor is improved through the mounting mechanism, and the moving performance of the monitoring equipment is improved through the walking mechanism.

Description

Mechanical equipment fault monitoring equipment

Technical Field

The utility model relates to the technical field of fault monitoring, in particular to a fault monitoring device for mechanical equipment.

Background

Mechanical equipment can go wrong after using a period of time, leads to mechanical equipment can not normal operating, and some problems of mechanical equipment can't monitor through people's eye, need monitor through special trouble monitoring facilities, just so need use trouble monitoring facilities.

However, when monitoring is performed by the existing fault monitoring equipment, monitoring personnel often need to hold the fault monitoring instrument by hand to perform monitoring and searching little by little, the monitoring efficiency is low, the labor burden of the monitoring personnel is increased, and a large amount of manpower and material resources are consumed once the number of mechanical equipment to be monitored is large. Therefore, a fault monitoring device for mechanical equipment is provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the defects in the prior art and provides a fault monitoring device for mechanical equipment.

In order to achieve the purpose, the utility model adopts the following technical scheme:

a mechanical equipment fault monitoring device comprises a base and a mounting box, wherein the base is provided with a walking mechanism, a U-shaped mounting frame is welded on the outer wall of the top of the base, a horizontal adjusting mechanism and a vertical adjusting mechanism are arranged on the U-shaped mounting frame, the horizontal adjusting mechanism comprises a lead screw, a chute arranged on the inner wall of the bottom of the U-shaped mounting frame, a T-shaped slide block screwed on the lead screw, a first servo motor fixed on the side wall of the U-shaped mounting frame through a bolt, a driving gear sleeved on an output shaft of the first servo motor and a driven gear sleeved on the lead screw, the vertical adjusting mechanism comprises a vertical frame welded on the outer wall of the top of the T-shaped slide block, a second servo motor fixed on the outer wall of the top of the vertical frame through a bolt, a screw connected with an output shaft of the second servo motor through a coupler, a moving block screwed on the screw and a slide rail arranged on the inner wall of one side of the vertical frame, the fault monitor is fixed in the mounting box through a mounting mechanism, an alarm is fixed on the side wall of the fault monitor through a bolt, and the mounting mechanism comprises a T-shaped pull rod inserted into the inner wall of one side of the mounting box, a pressing plate welded on the outer wall of one end of the T-shaped pull rod and a spring sleeved on the T-shaped pull rod.

Preferably, running gear includes that the four areas that install in base bottom four corners position in proper order through the bolt are stopped the universal wheel and are welded the pushing handle at the base lateral wall.

Preferably, the lead screw passes through two bearings respectively with the both sides inner wall connection of U type mounting bracket, and the outer wall of T type slider and the inner wall sliding connection of spout, driving gear and driven gear intermeshing, and the number of effective teeth of driving gear is less than driven gear's the number of effective teeth.

Preferably, the outer wall of the moving block is slidably connected with the inner wall of the sliding rail, and the screw rod is respectively connected with the inner wall of the top and the inner wall of the bottom of the vertical frame through two bearings.

Preferably, the outer walls of the two ends of the spring are respectively welded on the outer wall of one side of the pressing plate and the inner wall of one side of the mounting box, and the outer wall of the other side of the pressing plate is in contact with the surface of the fault monitor.

Preferably, first servo motor and second servo motor all are connected with the switch of reversing through the wire, and the switch of reversing is connected with the power cord.

The utility model has the beneficial effects that:

1. the device is provided with a vertical adjusting mechanism, a second servo motor is utilized to drive a screw rod to rotate, and the screw rod rotates to drive a moving block in threaded connection to move in the vertical direction under the limit of a sliding rail, so that the monitoring range in the vertical direction is increased by the reciprocating motion of a fault monitor in the vertical direction;

2. the horizontal adjusting mechanism is arranged, the driving gear is driven to rotate by the aid of the first servo motor, the driven gear meshed with the driving gear drives the screw rod to rotate, the screw rod rotates to drive the T-shaped sliding block in threaded connection to move in the horizontal direction under the limiting of the sliding groove, accordingly, the monitoring range in the horizontal direction is enlarged by the aid of reciprocating motion of the fault monitor in the horizontal direction, and the number of effective teeth of the driving gear is smaller than that of the driven gear, so that sufficient time can be reserved for the fault monitor to move in the vertical direction;

3. in summary, the following steps: through horizontal adjustment mechanism and vertical adjustment mechanism's setting, increased the home range of trouble monitor, need not that monitoring personnel is manual to monitor and look for, improved monitoring efficiency, alleviateed monitoring personnel's work burden, simultaneously through running gear's setting, can increase monitoring facilities's mobility when the mechanical equipment quantity of monitoring is more, reduce the consumption of manpower and materials to can improve the dismouting efficiency of trouble monitor through installation mechanism.

Drawings

FIG. 1 is a schematic structural diagram of a fault monitoring device for mechanical equipment according to the present invention;

FIG. 2 is a schematic diagram of a partially enlarged three-dimensional structure of a fault monitoring device for mechanical equipment according to the present invention;

fig. 3 is a schematic perspective view of a mounting mechanism in a fault monitoring device for mechanical equipment according to the present invention.

In the figure: the device comprises a base 1, a 2U-shaped mounting frame, a 3 lead screw, a 4 sliding groove, a 5T-shaped sliding block, a 6 first servo motor, a 7 driving gear, an 8 driven gear, a 9 vertical frame, a 10 second servo motor, a 11 screw rod, a 12 moving block, a 13 mounting box, a 14 fault monitor, a 15 alarm, a 16T-shaped pull rod, a 17 pressing plate and a 18 spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-3, a mechanical equipment fault monitoring device, including base 1 and mounting box 13 that is equipped with running gear, running gear includes four universal wheels of stopping of area and the handle that pushes away of welding at base 1 lateral wall of installing in base 1 bottom four corners position in proper order through the bolt, when the mechanical equipment quantity of monitoring is great, traditional way often needs to use a large amount of monitoring workman, everyone carries a fault monitor 14 and monitors each mechanical equipment, however through the setting of running gear, can increase the mobility of monitoring device when the mechanical equipment quantity of monitoring is great, reduce the consumption of manpower and materials, the welding of the top outer wall of base 1 has U type mounting bracket 2, and install horizontal adjustment mechanism and vertical adjustment mechanism on U type mounting bracket 2, horizontal adjustment mechanism includes lead screw 3, spout 4, T type slider 5, the horizontal adjustment mechanism, A first servo motor 6, a driving gear 7 and a driven gear 8, wherein a chute 4 is arranged on the inner wall of the bottom of the U-shaped mounting frame 2, a T-shaped slider 5 is screwed on the screw rod 3, the screw rod 3 is respectively connected with the inner walls of two sides of the U-shaped mounting frame 2 through two bearings, the outer wall of the T-shaped slider 5 is slidably connected with the inner wall of the chute 4, the first servo motor 6 is fixed on the side wall of the U-shaped mounting frame 2 through bolts, the driving gear 7 is sleeved on the output shaft of the first servo motor 6, the driven gear 8 is sleeved on the screw rod 3, the driving gear 7 and the driven gear 8 are mutually meshed, the effective tooth number of the driving gear 7 is less than that of the driven gear 8, a horizontal adjusting mechanism is arranged, the driving gear 7 is driven to rotate by the first servo motor 6, the driven gear 8 meshed with the driving gear 7 drives the screw rod 3 to rotate, under the limit of the chute 4, the screw rod 3 rotates to drive the T-shaped sliding block 5 in threaded connection to move in the horizontal direction, so that the monitoring range in the horizontal direction is increased by reciprocating the fault monitor 14 in the horizontal direction, and the effective tooth number of the driving gear 7 is smaller than that of the driven gear 8, so that enough time can be reserved for the fault monitor 14 to move in the vertical direction;

the vertical adjusting mechanism comprises a vertical frame 9, a second servo motor 10, a screw rod 11, a moving block 12 and a slide rail, the vertical frame 9 is welded on the outer wall of the top of the T-shaped slide block 5, and the second servo motor 10 is fixed on the outer wall of the top of the vertical frame 9 through a bolt, the screw 11 is connected with the output shaft of the second servo motor 10 through a coupler, the screw 11 is respectively connected with the top inner wall and the bottom inner wall of the vertical frame 9 through two bearings, the moving block 12 is screwed on the screw 11, the slide rail is arranged on the inner wall of one side of the vertical frame 9, and the outer wall of the moving block 12 is connected with the inner wall of the slide rail in a sliding way, a vertical adjusting mechanism is arranged, a second servo motor 10 is utilized to drive the screw rod 11 to rotate, under the limit of the slide rail, the screw rod 11 rotates to drive the moving block 12 connected with the screw thread to move in the vertical direction, so that the monitoring range in the vertical direction is increased by the reciprocating motion of the fault monitor 14 in the vertical direction;

the fault monitor 14 is fixed in the mounting box 13 through a mounting mechanism, an alarm 15 is fixed on the side wall of the fault monitor 14 through a bolt, the mounting mechanism comprises a T-shaped pull rod 16 inserted into the inner wall of one side of the mounting box 13, a pressing plate 17 welded on the outer wall of one end of the T-shaped pull rod 16 and a spring 18 sleeved on the T-shaped pull rod 16, the outer walls of two ends of the spring 18 are respectively welded on the outer wall of one side of the pressing plate 17 and the inner wall of one side of the mounting box 13, the outer wall of the other side of the pressing plate 17 is in contact with the surface of the fault monitor 14, and the mounting and dismounting efficiency of the fault monitor 14 can be improved through the mounting mechanism;

in addition, the first servo motor 6 and the second servo motor 10 are both connected with a reversing switch through a conducting wire, and the reversing switch is connected with a power line.

The working principle is as follows: when monitoring is carried out, firstly, the whole monitoring device is moved to a designated place by using a walking mechanism, then all electrical components are powered on, at the moment, a first servo motor 6 drives a driving gear 7 to rotate, a driven gear 8 meshed with the driving gear 7 drives a lead screw 3 to rotate, the lead screw 3 rotates to drive a T-shaped slide block 5 in threaded connection to move in the horizontal direction under the limit of a sliding groove 4, so that a monitoring range in the horizontal direction is increased by reciprocating a fault monitor 14 in the horizontal direction, the effective tooth number of the driving gear 7 is smaller than that of the driven gear 8, enough time can be reserved for the fault monitor 14 to move in the vertical direction, a second servo motor 10 drives a screw rod 11 to rotate, under the limit of a sliding rail, the screw rod 11 rotates to drive a moving block 12 in threaded connection to move in the vertical direction, therefore, the fault monitor 14 reciprocates in the vertical direction to increase the monitoring range in the vertical direction, and when the fault monitor 14 monitors a fault, the alarm 15 gives an alarm to remind monitoring personnel.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims

1. The utility model provides a mechanical equipment trouble monitoring facilities, is including base (1) and mounting box (13) that are equipped with running gear, a serial communication port, the top outer wall welding of base (1) has U type mounting bracket (2), and installs horizontal adjustment mechanism and vertical adjustment mechanism on U type mounting bracket (2), horizontal adjustment mechanism includes lead screw (3), sets up spout (4), the T type slider (5) of spiro union on lead screw (3) of U type mounting bracket (2) bottom inner wall, through bolt fastening first servo motor (6) at U type mounting bracket (2) lateral wall, cup joints driving gear (7) on first servo motor (6) output shaft and cup joints driven gear (8) on lead screw (3), vertical adjustment mechanism is including welding in mullion (9) of T type slider (5) top outer wall, through bolt fastening second servo motor (10) at mullion (9) top outer wall, Screw rod (11) through shaft coupling and second servo motor (10) output shaft, movable block (12) of spiro union on screw rod (11) and set up the slide rail at mullion (9) one side inner wall, be fixed with fault monitor (14) through installation mechanism in mounting box (13), and the lateral wall of fault monitor (14) is fixed with alarm (15) through the bolt, installation mechanism is including inserting T type pull rod (16) of establishing mounting box (13) one side inner wall, welding clamp plate (17) and the cover of establishing on T type pull rod (16) spring (18) of T type pull rod (16) one end outer wall.

2. The mechanical equipment fault monitoring device according to claim 1, wherein the traveling mechanism comprises four universal wheels with brakes and push handles welded on the side walls of the base (1), wherein the four universal wheels with brakes are sequentially mounted at four corners of the bottom of the base (1) through bolts.

3. The mechanical equipment fault monitoring device according to claim 1, wherein the screw rod (3) is connected with the inner walls of two sides of the U-shaped mounting frame (2) through two bearings respectively, the outer wall of the T-shaped sliding block (5) is connected with the inner wall of the sliding groove (4) in a sliding mode, the driving gear (7) and the driven gear (8) are meshed with each other, and the number of effective teeth of the driving gear (7) is smaller than that of the driven gear (8).

4. The mechanical equipment fault monitoring device according to claim 1, characterized in that the outer wall of the moving block (12) is slidably connected with the inner wall of the sliding rail, and the screw (11) is connected with the top inner wall and the bottom inner wall of the vertical frame (9) through two bearings.

5. The mechanical equipment fault monitoring equipment according to claim 1, characterized in that the outer walls of two ends of the spring (18) are respectively welded on the outer wall of one side of the pressure plate (17) and the inner wall of one side of the mounting box (13), and the outer wall of the other side of the pressure plate (17) is in contact with the surface of the fault monitor (14).

6. The mechanical equipment fault monitoring equipment according to claim 1, characterized in that the first servo motor (6) and the second servo motor (10) are connected with a reversing switch through conducting wires, and the reversing switch is connected with a power line.