CN216477722U

CN216477722U - Energy-saving silent compressor

Info

Publication number: CN216477722U
Application number: CN202122882362.6U
Authority: CN
Inventors: 姚宾勇
Original assignee: Dongguan Leynow Electrical & Mechanical Technology Co ltd
Current assignee: Dongguan Leynow Electrical & Mechanical Technology Co ltd
Priority date: 2021-11-23
Filing date: 2021-11-23
Publication date: 2022-05-10
Anticipated expiration: 2031-11-23

Abstract

The utility model belongs to the technical field of air compressors, and particularly relates to an energy-saving mute compressor which comprises an energy-saving module, a mute module and an air compression module, wherein the energy-saving module, the mute module and the air compression module are respectively fixed on a shell, the energy-saving module comprises an energy-saving manager and a sensing module, and the sensing module and the mute module are respectively arranged corresponding to the air compression module. The utility model has flexible operation and stable and reliable installation, and simultaneously has better energy-saving and silencing effects, thereby not only ensuring good coordination of all parts, but also effectively improving the operation efficiency of the equipment.

Description

Energy-saving silent compressor

Technical Field

The utility model belongs to the technical field of air compressors, and particularly relates to an energy-saving silent compressor.

Background

An air compressor is a device capable of converting mechanical energy of a prime mover (usually an electric motor) into gas pressure energy, and can be classified into a positive displacement compressor, a reciprocating compressor, and a centrifugal compressor according to its operation principle.

However, the existing compressor has poor working stability, low controllability, short service life, poor energy-saving and silencing effects, and cannot meet the requirements of energy conservation, environmental protection, high operating efficiency and strong universality. Therefore, a new technical solution is needed to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to: aiming at the defects of the prior art, the energy-saving mute compressor is provided, the installation stability is good, the operation is flexible, the coordination of all the parts is good, the energy-saving and mute effects are good, and the operation efficiency of equipment is effectively improved.

In order to achieve the purpose, the utility model adopts the following technical scheme:

an energy-saving silent compressor comprises a shell, an energy-saving module, a silent module and an air compression module are respectively fixed on the shell, the energy-saving module comprises an energy-saving manager and a sensing module, the sensing module is correspondingly arranged with the air compression module, the sensing module is electrically connected with the energy-saving manager, the silent module is correspondingly arranged with the air compression module, the air compression module comprises a double-shaft motor, a deflection seat, a bearing, a connecting rod, a cylinder, a limiting disc, a piston and a valve plate, the double-shaft motor is electrically connected with the energy-saving manager, the shell is provided with a sound-absorbing cover corresponding to the double-shaft motor, the deflection seat is arranged on an output shaft of the double-shaft motor, the bearing sleeve is arranged on the deflection seat, the bottom of the connecting rod is sleeved on the bearing, and the top of the connecting rod extends into the cylinder from the bottom of the cylinder, the limiting disc is arranged at the top of the connecting rod, the piston is arranged on the limiting disc, and the valve plate cover is arranged at the top of the cylinder.

As an improvement of the energy-saving silent compressor of the present invention, the silent module includes a resistive muffler and a reactive muffler, and the resistive muffler and the reactive muffler are arranged in parallel and in communication.

As an improvement of the energy-saving silent compressor of the present invention, the sensing module includes a pressure sensor and a noise sensor, and the pressure sensor and the noise sensor are respectively electrically connected to the energy-saving manager.

As an improvement of the energy-saving silent compressor, an output shaft of the dual-shaft motor is provided with a fan, the fan is arranged inside the shell, the shell is provided with a heat dissipation cover corresponding to the fan, and the heat dissipation cover is provided with a plurality of heat dissipation grooves.

As an improvement of the energy-saving silent compressor of the present invention, a sealing cover is disposed on the top of the valve plate, a sealing ring is disposed on the bottom of the valve plate, and the valve plate is hermetically connected to the cylinder through the sealing ring.

As an improvement of the energy-saving silent compressor of the present invention, a control switch is disposed on a side portion of the housing, and the energy-saving manager and the dual-shaft motor are respectively electrically connected to the control switch.

As an improvement of the energy-saving silent compressor of the present invention, the control switch is provided with an energy-saving regulation switch unit and an air compression switch unit.

As an improvement of the energy-saving silent compressor of the present invention, a plurality of locking seats are disposed on a side portion of the housing, and the locking seats are fixedly connected to each other by a limiting shaft.

As an improvement of the energy-saving silent compressor of the present invention, the bottom of the housing is provided with casters and a foot cup.

As an improvement of the energy-saving silent compressor of the present invention, the energy-saving manager is provided with an MCU processor or an ARM processor.

The utility model has the beneficial effects that: the energy-saving air compressor comprises an energy-saving module, a mute module and an air compression module, wherein the energy-saving module comprises an energy-saving manager and a sensing module, the sensing module and the mute module are respectively arranged corresponding to the air compression module, the sensing module is electrically connected with the energy-saving manager, the energy-saving manager is electrically connected with a double-shaft motor of the air compression module, the energy-saving manager can flexibly adjust the running performance of the double-shaft motor according to the feedback of the sensing module, so that the purpose of energy-saving running is achieved, the mute module has a good noise reduction effect on the running of the air compression module, and the compressor has the effects of energy saving and muting.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of an energy-saving module and an air compression module according to the present invention.

FIG. 3 is an exploded view of the air compression module of the present invention.

Wherein: 1-a shell; 2-an energy-saving module; 3-a mute module; 4-an air compression module; 5-sound absorbing cover; 6, a fan; 7-a heat dissipation cover; 8-sealing the cover; 9-sealing ring; 10-a control switch; 11-a locking seat; 12-a limiting shaft; 13-a caster; 14-a foot cup; 21-energy saving manager; 22-a sensing module; 31-resistive muffler; 32-reactive muffler; 41-a two-shaft motor; 42-biased seat; 43-a bearing; 44-a connecting rod; 45-cylinder; 46-a limiting disc; 47-a piston; 48-valve plate.

Detailed Description

As used in this specification and the appended claims, certain terms are used to refer to particular components, and it will be appreciated by those skilled in the art that a manufacturer may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, and a person skilled in the art can solve the technical problem within a certain error range to substantially achieve the technical effect.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", horizontal ", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, detachable connections, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

The present invention will be described in further detail with reference to the accompanying drawings 1 to 3 and specific examples, but the present invention is not limited thereto.

Example 1

The utility model provides an energy-conserving silent compressor, as shown in fig. 1 ~ 2, including casing 1, energy-conserving module 2, silence module 3 and air compression module 4 are fixed in casing 1 respectively, and energy-conserving module 2 includes energy-conserving manager 21 and sensing module 22, and sensing module 22 corresponds the setting with air compression module 4, and sensing module 22 electricity is connected in energy-conserving manager 21, and silence module 3 corresponds the setting with air compression module 4.

Specifically, the air compression module 4 includes a double-shaft motor 41, a deflection seat 42, a bearing 43, a connecting rod 44, a cylinder 45, a limiting disc 46, a piston 47 and a valve plate 48, the double-shaft motor 41 is electrically connected to the energy-saving manager 21, the housing 1 is provided with a sound-absorbing cover 5 corresponding to the double-shaft motor 41, the deflection seat 42 is arranged on an output shaft of the double-shaft motor 41, the deflection seat 42 is sleeved with the bearing 43, the bearing 43 is sleeved with the bottom of the connecting rod 44, the top of the connecting rod 44 extends into the inside of the cylinder 45 from the bottom of the cylinder 45, the limiting disc 46 is arranged on the top of the connecting rod 44, the piston 47 is arranged on the limiting disc 46, and the valve plate 48 covers the top of the cylinder 45.

In the operation process of the compressor, the energy-saving manager 21 can flexibly adjust the operation performance of the double-shaft motor 41 according to the feedback of the sensing module 22, so that the purpose of energy-saving operation is achieved, the mute module 3 and the sound absorption cover 5 have a good noise reduction effect on the operation of the air compression module 4, and the quiet and efficient operation of the compressor is guaranteed.

Specifically, the mute module 3 is disposed on a side portion of the housing 1, the mute module 3 includes a resistive muffler 31 and a reactive muffler 32, the resistive muffler 31 and the reactive muffler 32 are disposed in parallel, and the resistive muffler 31 and the reactive muffler 32 can have a good noise reduction effect on the operation of the air compression module 4.

In the compressor of the present invention, the sensing module 22 includes a pressure sensor and a noise sensor, the pressure sensor and the noise sensor are respectively electrically connected to the energy saving manager 21, wherein the sensing module 22 is disposed corresponding to the air compression assembly 4, the pressure sensor can be connected to a pipeline input or output through the air cylinder 45, during the operation process, the energy saving manager 21 can flexibly adjust the operation performance of the dual-axis motor 41 according to the feedback of the sensing module 22, the energy saving manager 21 can adjust the operation performance of the dual-axis motor 41 according to the air pressure detected by the pressure sensor, and can also flexibly adjust the operation performance of the dual-axis motor 41 according to different decibels of the operation noise received by the noise sensor, so as to achieve the purpose of energy saving operation of the compressor.

In the compressor of the utility model, the fan 6 is arranged on the output shaft of the double-shaft motor 41, the fan 6 is arranged in the shell 1, the shell 1 is provided with the heat dissipation cover 7 corresponding to the fan 6, the heat dissipation cover 7 is provided with a plurality of heat dissipation grooves, and the service life of the compressor can be prolonged by the fan 6.

In the compressor of the utility model, as shown in fig. 2 to 3, a sealing cover 8 is arranged on the top of a valve plate 48, a sealing ring 9 is arranged on the bottom of the valve plate 48, the valve plate 48 is connected to a cylinder 45 in a sealing manner through the sealing ring 9, wherein a limiting disc 46 and a piston 47 are arranged inside the cylinder 45, the limiting disc 46 and the piston 47 are arranged between the top of a connecting rod 44 and the bottom of the valve plate 48, when a double-shaft motor 41 operates, a deflection seat 42 drives the connecting rod 44 to operate so as to enable the piston 47 to move in the cylinder 45, and the limiting disc 46 ensures the safety of the movement of the piston 47 in the cylinder 45, so that the mechanical energy of the motor is converted into gas pressure energy.

In the compressor of the present invention, a control switch 10 is disposed at a side portion of a housing 1, and an energy saving manager 21 and a dual-axis motor 41 are electrically connected to the control switch 10, respectively, wherein the control switch 10 is provided with an energy saving regulation switch unit and an air compression switch unit, both of which may be a key or a knob, and the energy saving regulation switch unit is electrically connected to the energy saving manager 21, and the air compression switch unit is electrically connected to the dual-axis motor 41.

In the compressor of the present invention, the side of the housing 1 is provided with a plurality of locking seats 11, the locking seats 11 are fixedly connected by a limiting shaft 12, and two ends of the limiting shaft 12 are respectively fixedly connected to a pair of locking seats 11 which are oppositely arranged, thereby effectively improving the operation stability of the compressor.

In the compressor of the present invention, the energy saving manager 21 is disposed inside the shell 1, the energy saving manager 21 is provided with an MCU processor or an ARM processor, and the MCU processor or the ARM processor can flexibly adjust the operation performance of the dual-shaft motor 41 according to the feedback of the sensing module 22, thereby achieving the purpose of energy saving operation.

Example 2

The present embodiment is different from embodiment 1 in that a caster 13 and a foot cup 14 are provided at the bottom of the casing 1 in order to improve the moving efficiency of the compressor.

Other structures of this embodiment are the same as those of embodiment 1, and are not described herein again.

Obviously, the utility model has the advantages of good installation stability, flexible operation, good coordination of all parts, good energy-saving and silencing effects, thereby effectively improving the operation efficiency of the compressor.

Variations and modifications to the above-described embodiments may also occur to those skilled in the art, which fall within the scope of the utility model as disclosed and taught herein. Therefore, the present invention is not limited to the above-mentioned embodiments, and any obvious improvement, replacement or modification made by those skilled in the art based on the present invention is within the protection scope of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

Claims

1. An energy-conserving silence compressor which characterized in that:

the energy-saving mute air compressor comprises a shell (1), wherein an energy-saving module (2), a mute module (3) and an air compression module (4) are respectively fixed on the shell (1);

the energy-saving module (2) comprises an energy-saving manager (21) and a sensing module (22), the sensing module (22) is arranged corresponding to the air compression module (4), and the sensing module (22) is electrically connected to the energy-saving manager (21);

the mute module (3) is arranged corresponding to the air compression module (4);

the air compression module (4) comprises a double-shaft motor (41), a deflection seat (42), a bearing (43), a connecting rod (44), a cylinder (45), a limiting disc (46), a piston (47) and a valve plate (48);

the double-shaft motor (41) is electrically connected to the energy-saving manager (21), and the shell (1) is provided with a sound absorption cover (5) corresponding to the double-shaft motor (41);

set up in eccentric seat (42) in the output shaft of double-shaft motor (41), bearing (43) cover is located eccentric seat (42), the bottom cover of connecting rod (44) is located bearing (43), the top of connecting rod (44) is followed the bottom of cylinder (45) stretches into the inside of cylinder (45), spacing dish (46) set up in the top of connecting rod (44), piston (47) set up in spacing dish (46), valve plate (48) lid is located the top of cylinder (45).

2. The energy saving silent compressor as claimed in claim 1, wherein: the silencing module (3) comprises a resistive silencer (31) and a reactive silencer (32), and the resistive silencer (31) and the reactive silencer (32) are communicated in parallel.

3. The energy saving silent compressor as claimed in claim 1, wherein: the sensing module (22) comprises a pressure sensor and a noise sensor, and the pressure sensor and the noise sensor are respectively and electrically connected to the energy-saving manager (21).

4. The energy saving silent compressor as claimed in claim 1, wherein: the output shaft of biax motor (41) is provided with fan (6), fan (6) set up in the inside of casing (1), casing (1) be provided with heat dissipation lid (7) that fan (6) correspond, heat dissipation lid (7) are provided with a plurality of radiating grooves.

5. The energy saving silent compressor as claimed in claim 1, wherein: the top of valve plate (48) is provided with closing cap (8), the bottom of valve plate (48) is provided with sealing washer (9), valve plate (48) pass through sealing washer (9) seal connection in cylinder (45).

6. The energy saving silent compressor as claimed in claim 1, wherein: the energy-saving control device is characterized in that a control switch (10) is arranged on the side portion of the shell (1), and the energy-saving manager (21) and the double-shaft motor (41) are electrically connected to the control switch (10) respectively.

7. The energy saving silent compressor as claimed in claim 6, wherein: the control switch (10) is provided with an energy-saving regulation switch unit and an air compression switch unit.

8. The energy saving silent compressor as claimed in claim 1, wherein: the side of casing (1) is provided with a plurality of locking seat (11), and is a plurality of locking seat (11) are through spacing axle (12) fixed connection between the.

9. The energy saving silent compressor as claimed in claim 1, wherein: the bottom of the shell (1) is provided with a caster (13) and a foot cup (14).

10. The energy saving silent compressor as claimed in claim 1, wherein: the energy-saving manager (21) is provided with an MCU processor or an ARM processor.