CN216473994U

CN216473994U - Dip dyeing device for jean processing

Info

Publication number: CN216473994U
Application number: CN202122373314.4U
Authority: CN
Inventors: 崔红奇; 邵雪峰
Original assignee: Changzhou Zhuosheng Textile Co ltd
Current assignee: Changzhou Zhuosheng Textile Co ltd
Priority date: 2021-09-29
Filing date: 2021-09-29
Publication date: 2022-05-10
Anticipated expiration: 2031-09-29

Abstract

The utility model discloses a dip dyeing device for denim processing, which comprises a base, wherein a dip dyeing box is fixedly connected to the surface of the base, a material receiving machine and a material discharging machine are respectively arranged on two sides of the dip dyeing box, the material receiving machine and the material discharging machine are both fixed to the surface of the base, and strip-shaped openings are respectively formed in two side walls, close to the material receiving machine and the material discharging machine, of the dip dyeing box. According to the utility model, through the arrangement of the material collecting machine, the material placing machine, the guide roller set, the ultrasonic vibration plate and the heating plate, continuous dip dyeing is conveniently carried out, the dip dyeing effect can be improved through heating, meanwhile, the pigment in the dip dyeing box can be subjected to medium vibration through the ultrasonic vibration plate, so that the pigment can rapidly permeate into denim fabric, the dip dyeing efficiency is improved, through the arrangement of the first dust suction head, the second dust suction head and the telescopic exhaust pipe, larger lint can be cleaned through the first dust suction head, and the dust attached to the surface can be cleaned through the second dust suction head which is tightly attached to the fabric, so that the cleaning effect is improved, and the denim fabric can be better dip dyed.

Description

Dip dyeing device for jean processing

Technical Field

The utility model relates to the technical field of dip dyeing devices for denim processing, in particular to a dip dyeing device for denim processing.

Background

Denim is thick yarn-dyed warp-faced twill, the warp yarn is dark in color and is generally indigo, and the weft yarn is light in color and is generally light grey or boiled white yarn. The denim fabric is also called indigo-blue working fabric, and the denim fabric needs to be dip-dyed in the processing process so as to form different colors.

The existing dip-dyeing equipment is low in dip-dyeing efficiency and inconvenient to continuously dip-dye, a large amount of dust and catkins exist on the surface of the produced denim, and if the existing dip-dyeing equipment is directly dip-dyed, the dip-dyeing effect is easily influenced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defect of a dip-dyeing device for denim processing in the prior art and provides the dip-dyeing device for denim processing. The dip-dyeing device for jean processing has the characteristics of high dip-dyeing efficiency, good dip-dyeing effect, continuous dip-dyeing and the like.

In order to achieve the purpose, the utility model provides the following technical scheme: a dip-dyeing device for denim processing comprises a base, wherein the surface of the base is fixedly connected with a dip-dyeing box, a material receiving machine and a material discharging machine are respectively arranged on two sides of the dip-dyeing box, the material receiving machine and the material discharging machine are both fixed with the surface of the base, strip-shaped openings are formed in the two side walls of the dip dyeing box, which are close to the material receiving machine and the material discharging machine, guide rollers are respectively arranged on the two sides of the interior of the dip dyeing box, which are close to the strip-shaped openings, a guide roller set is arranged inside the dip-dyeing box, a sealing switch door is arranged on the surface of the dip-dyeing box, one side of the dip dyeing box close to the discharging machine is fixedly connected with a cleaning box, the top end of the cleaning box is provided with a telescopic exhaust pipe joint, the inside that one end of flexible convulsions pipe joint extended to the clean case is provided with clean mechanism, the inner diapire of dip-dyeing case is provided with the ultrasonic wave and shakes the board, and the two symmetrical inner walls of dip-dyeing case all are fixed with the hot plate.

Preferably, the bottom end of the cleaning box and one side close to the discharging machine are both provided with openings, so that the inside of the cleaning box can be conveniently operated, the air draft plate can be lifted upwards to place the denim fabric between the supporting roller and the material pressing roller,

preferably, the cleaning mechanism comprises an air draft plate, a first dust suction head and a second dust suction head, wherein the first dust suction head and the second dust suction head are both located at the bottom end of the air draft plate and communicated with the air draft plate, so that the first dust suction head and the second dust suction head can simultaneously suck dust.

Preferably, the lower surface of aerofoil is provided with two nip rolls, two the nip roll contacts with two backing rolls respectively, all be provided with hold-down mechanism between aerofoil upper surface four corners and the clean case, can carry out fine support and location to the cloth, avoid taking out the too big cloth shake of messenger of dirt suction.

Preferably, hold-down mechanism includes compression spring, limiting plate and guide bar, the surface of guide bar is located to the compression spring cover, the one end and the convulsions board of guide bar are fixed, and the other end of guide bar runs through the top of clean case and extends to outside and the limiting plate is fixed, and the elasticity that uses compression spring is convenient for make nip roll and jean cloth compress tightly.

Preferably, the one end and the convulsions board intercommunication of flexible convulsions pipe joint, and the other end of flexible convulsions pipe joint connects the air exhauster, conveniently clears up denim fabric surface dust and batting through the negative pressure.

Preferably, the first dust collection head is in a horn shape, the second dust collection head is in a trapezoid shape with a large upper part and a small lower part, the distance from the first dust collection head to the denim fabric is 2-3cm, the second dust collection head is tightly attached to the denim fabric, the second dust collection head can better adsorb large flocks, and the second dust collection head is convenient for cleaning dust on the surface of the denim fabric.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the dyeing device, the collecting machine, the discharging machine, the guide roller set, the ultrasonic vibration plate and the heating plate are arranged, so that continuous dip dyeing is conveniently performed, the dip dyeing effect can be improved through heating, and meanwhile, the ultrasonic vibration plate can perform medium vibration on the pigment in the dip dyeing box, so that the pigment can quickly permeate into denim fabric, and the dip dyeing efficiency is improved.

2. According to the utility model, through the arrangement of the first dust collection head, the second dust collection head and the telescopic exhaust pipe, a large catkin can be cleaned through the first dust collection head, and the second dust collection head is tightly attached to a cloth and can clean dust attached to the surface of the second dust collection head, so that the cleaning effect is improved, and the second dust collection head can be better used for dip-dyeing.

3. According to the utility model, through the arrangement of the pressing mechanism, the supporting roller and the material pressing roller, the cloth can be supported and positioned, and the stability during cleaning is ensured.

Drawings

FIG. 1 is an overall schematic view of the present invention;

FIG. 2 is a partial main sectional view of the present invention;

fig. 3 is an enlarged view of the entire pressing mechanism of the present invention.

Reference numbers in the figures: 1. a base; 2. a dip-dyeing box; 3. a material receiving machine; 4. a feeding machine; 5. a cleaning tank; 6. a telescopic air draft pipe joint; 7. sealing the opening and closing door; 8. a guide roller; 9. a strip-shaped opening; 10. heating plates; 11. an ultrasonic oscillation plate; 12. a guide roller set; 13. a support roller; 14. An air draft plate; 15. a first dust suction head; 16. a second dust suction head; 17. a nip roll; 18. a hold-down mechanism; 1801. a compression spring; 1802. a limiting plate; 1803. a guide rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: a dip-dyeing device for denim processing comprises a base 1, wherein a dip-dyeing box 2 is fixedly connected to the surface of the base 1, a material receiving machine 3 and a material discharging machine 4 are respectively arranged on two sides of the dip-dyeing box 2, the material receiving machine 3 and the material discharging machine 4 are both fixed to the surface of the base 1, strip-shaped openings 9 are respectively formed in two side walls, close to the material receiving machine 3 and the material discharging machine 4, of the dip-dyeing box 2, guide rollers 8 are respectively arranged on two sides, close to the strip-shaped openings 9, of the interior of the dip-dyeing box 2, a guide roller set 12 is arranged inside the dip-dyeing box 2, a sealing switch door 7 is arranged on the surface of the dip-dyeing box 2, a cleaning box 5 is fixedly connected to one side, close to the material discharging machine 4, of the dip-dyeing box 2, a telescopic exhaust pipe connector 6 is arranged at the top end of the cleaning box 5, a cleaning mechanism is arranged by extending one end of the telescopic exhaust pipe connector 6 to the interior of the cleaning box 5, an ultrasonic vibration plate 11 is arranged on the inner bottom wall of the dip-dyeing box 2, heating plates 10 are fixed to two symmetrical inner walls of the dip-dyeing box 2, the bottom of cleaning box 5 all is the opening setting with the one side that is close to blowing machine 4.

Clean mechanism includes suction plate 14, first dust absorption head 15 and second dust absorption head 16 all are located suction plate 14's bottom and communicate with suction plate 14, first dust absorption head 15 is the horn type setting, second dust absorption head 16 is the trapezoidal setting of big end, the one end and the suction plate 14 intercommunication of flexible exhaust column joint 6, and the air exhauster is connected to the other end of flexible exhaust column joint 6, suction plate 14's lower surface is provided with two nip rolls 17, two nip rolls 17 respectively with two backing rolls 13 contact, all be provided with hold-down mechanism 18 between suction plate 14 upper surface four corners and the clean case 5.

As shown in fig. 3, the pressing mechanism 18 includes a compression spring 1801, a limit plate 1802 and a guide rod 1803, the compression spring 1801 is sleeved on the outer surface of the guide rod 1803, one end of the guide rod 1803 is fixed with the air draft plate 14, and the other end of the guide rod 1803 penetrates through the top end of the cleaning box 5 and extends to the outside to be fixed with the limit plate 1802.

The working principle is as follows: during the use, blowing machine 4 and receipts material machine 3 so that the blowing so that receive the material so that remove and realize the dip-dyeing in succession, get into dip-dyeing case 2 inside preceding at the denim cloth, earlier through clean case 5, it is clean to its surperficial dust and batting through first dust absorption head 15 and second dust absorption head 16, later carry out the guide through guide roller set 12, make it dip-dye in soaking the dyestuff, heat through inside dyestuff in the hot plate 10 during dip-dyeing, shake board 11 through the ultrasonic wave and oscillate the dyestuff, so that efficiency and the effect of dip-dyeing are improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a denim processing is with dip-dyeing device, includes base (1), its characterized in that: the surface of the base (1) is fixedly connected with an impregnation box (2), two sides of the impregnation box (2) are respectively provided with a material receiving machine (3) and a material discharging machine (4), the material receiving machine (3) and the material discharging machine (4) are respectively fixed with the surface of the base (1), two side walls of the impregnation box (2) close to the material receiving machine (3) and the material discharging machine (4) are respectively provided with a strip-shaped opening (9), two sides of the inside of the impregnation box (2) close to the strip-shaped opening (9) are respectively provided with a guide roller (8), the inside of the impregnation box (2) is provided with a guide roller set (12), the surface of the impregnation box (2) is provided with a sealing switch door (7), one side of the impregnation box (2) close to the material discharging machine (4) is fixedly connected with a cleaning box (5), the top end of the cleaning box (5) is provided with a telescopic exhaust pipe joint (6), one end of the telescopic exhaust pipe joint (6) extends to the inside of the cleaning box (5) and is provided with a cleaning mechanism, the inner bottom wall of the dip-dyeing box (2) is provided with an ultrasonic vibration plate (11), and heating plates (10) are fixed on two symmetrical inner walls of the dip-dyeing box (2).

2. The dip dyeing device for denim processing according to claim 1, characterized in that: the bottom of cleaning box (5) and the one side that is close to blowing machine (4) all are the opening setting.

3. The dip dyeing device for denim processing according to claim 1, characterized in that: the cleaning mechanism comprises an air draft plate (14), a first dust suction head (15) and a second dust suction head (16), wherein the first dust suction head (15) and the second dust suction head (16) are both located at the bottom end of the air draft plate (14) and are communicated with the air draft plate (14).

4. The dip dyeing device for denim processing according to claim 3, characterized in that: the lower surface of the air draft plate (14) is provided with two material pressing rollers (17), the two material pressing rollers (17) are respectively contacted with the two supporting rollers (13), and pressing mechanisms (18) are arranged between four corners of the upper surface of the air draft plate (14) and the cleaning box (5).

5. The dip dyeing device for denim processing according to claim 4, characterized in that: hold-down mechanism (18) include compression spring (1801), limiting plate (1802) and guide bar (1803), the surface of guide bar (1803) is located in compression spring (1801) cover, the one end and the aerofoil (14) of guide bar (1803) are fixed, and the other end of guide bar (1803) runs through the top of cleaning box (5) and extends to outside and limiting plate (1802) are fixed.

6. The dip dyeing device for denim processing according to claim 4, characterized in that: one end of the telescopic exhaust pipe joint (6) is communicated with the exhaust plate (14), and the other end of the telescopic exhaust pipe joint (6) is connected with the exhaust fan.

7. The dip dyeing device for denim processing according to claim 3, characterized in that: the first dust collection head (15) is arranged in a horn shape, and the second dust collection head (16) is arranged in a trapezoid shape with a large upper part and a small lower part.