CN216463990U

CN216463990U - Water cutting equipment

Info

Publication number: CN216463990U
Application number: CN202122778626.3U
Authority: CN
Inventors: 康壮; 陈勇; 史永利
Original assignee: Qinhuangdao Great Wall Glass Industry Co ltd
Current assignee: Qinhuangdao Great Wall Glass Industry Co ltd
Priority date: 2021-11-15
Filing date: 2021-11-15
Publication date: 2022-05-10
Anticipated expiration: 2031-11-15

Abstract

The utility model discloses water cutting equipment, which comprises an operation water tank, wherein a water cutting head is arranged at the upper part of the operation water tank, and a profiling mould corresponding to the water cutting head is arranged on a cross beam in the operation water tank; wherein one side of the operation water tank is provided with a waste sand settling tank, a water pipe is introduced into the waste sand settling tank and is connected with a submersible pump placed in the operation water tank, and waste sand and operation water in the operation water tank are pumped into the waste sand settling tank to be settled and cooled and then return to the operation water tank; the explorator is a V-shaped special explorator, a convex part is arranged on the special explorator, the top of the convex part is a plane, and a cutting waste blanking hole is formed in the plane; the cutting device is provided with a supporting plate, the supporting plate is arranged at the bottom of the operation water tank and corresponds to a blanking hole in the profiling mold, and the cutting waste is supported and does not sink into the operation water tank. Therefore, the manual cleaning of waste sand and cooling are eliminated, and the problem that the water in the three-dimensional space cuts glass products is solved.

Description

Water cutting equipment

Technical Field

The utility model relates to water cutting equipment, in particular to water cutting equipment for glass products.

Background

The existing water cutting equipment mainly comprises a water tank, wherein a water cutting head is arranged on the water tank equipment, and a positioning clamp is arranged on the water tank. During operation, the glass product is placed in the positioning card and is fixed, and then the water cutting head is used for cutting. Water after the water cutting, waste material and the waste sand that are cut fall into the basin, treat to process the completion back, need clear up waste material, waste sand, still need simultaneously to empty the deposit water in the basin, then go into the basin by the manual work and clear up the basin with waste sand, take time and take a lot of work, still have the potential safety hazard of certain personnel and equipment simultaneously. In addition, the water cutting equipment can generate the phenomenon of overhigh water temperature every 2 to 3 hours in the cutting process, the high-pressure generator alarms and stops, water with the temperature in the operation water tank needs to be discharged, water with the normal temperature is added again, and the operation rate of the equipment is seriously influenced. In addition, the water cutting equipment is operated in a two-dimensional space, only the plane of a water cutting product can be processed, if the position of a cutting hole of the water cutting product is in a three-dimensional space, namely the cutting surface of the product is a plane, the corresponding reference surface is a non-plane, and when the non-plane reference surface is installed on a plane fixture on a water tank beam, the cutting surface of the product becomes an inclined surface, so that the direct cutting operation cannot be realized. Therefore, the problems of the existing water cutting apparatus in use must be solved and perfected.

Disclosure of Invention

In view of the above, the present invention provides an improved water cutting apparatus, which eliminates the process of manually cleaning waste sand and waste materials, and also solves the problem of water cutting glass products in a three-dimensional space.

The technical solution of the utility model is as follows: a water cutting device comprises an operation water tank, wherein a water cutting head is arranged at the upper part of the operation water tank, and a profiling mould corresponding to the water cutting head is arranged on a cross beam in the operation water tank; wherein:

a waste sand settling tank is arranged on one side of the operation water tank, a water pipe is introduced into the waste sand settling tank and is connected with a submersible pump placed in the operation water tank, and waste sand and operation water in the operation water tank are pumped into the waste sand settling tank through the submersible pump to be settled and cooled and then return to the operation water tank;

the profile modeling is a special-shaped profile modeling, a convex part matched with the cutting part of the glass product is arranged on the special-shaped profile modeling, the top of the convex part is a plane, and a cutting waste blanking hole is formed in the plane;

the cutting device is provided with a supporting plate which is arranged at the bottom of the operation water tank and corresponds to a blanking hole in the explorator, and the cutting device supports the cut waste materials and does not sink into the operation water tank.

In the novel, waste sand settling tank upper end is equipped with the overflow launder, through overflow launder and operation basin intercommunication.

This is novel, the profiling is the heterotypic profiling that is the V font, and the bulge that has sets up on one of them inclined plane of V font profiling, is equipped with the mounting panel at V font profiling both ends, and this mounting panel passes through the bolt and fixes with the parallel assembly of operation basin.

This is novel, the supporting plate, including the layer board body, this layer board body is connected with the one end of pole setting, and the other end is equipped with the support, through support and operation bottom of the water tank fixed connection.

In this novel, the profiling is metal material, or plastics material makes.

In this novel, the supporting plate is metal material, or plastic materials makes.

The special-shaped profiling mould is a profiling mould with a three-dimensional space.

The utility model has the beneficial effects that: through the waste sand settling tank with the cooling and water returning functions, production stop treatment is not needed during cleaning, after monthly processing is completed, the waste sand settling tank is moved out and cleaned by a forklift, the cleaning period is prolonged, the labor intensity is reduced, and the cutting efficiency is greatly improved. Meanwhile, the cut waste material falls on the supporting plate and can be directly taken away, the problem that the original cut waste material falls into an operation water tank and needs manual fishing is solved, the waste material is cleaned to occupy the operation time of the equipment, the labor and the workload are saved, the waste material can be recycled on the same day, and the balanced supply of clinker in the melting furnace is guaranteed. In addition, the profiling mold is configured, so that the glass product in two-dimensional to three-dimensional space of the water cutting equipment is cut, and the application range of the cutting equipment is widened.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a diagram of the profile of FIG. 1;

fig. 3 is a schematic view of the glass article after cutting the aperture.

Detailed Description

The utility model will be further explained with reference to the embodiments of the drawings.

A water cutting apparatus shown in fig. 1 to 2 comprises a working water tank 1, a water cutting head 9 is arranged at the upper part of the working water tank 1, and a profiling 5 corresponding to the water cutting head 9 is arranged on a cross beam 8 in the working water tank 1. In the embodiment, a waste sand settling tank 12 is arranged on one side of the operation water tank 1, an overflow groove 13 is arranged at the upper end of the waste sand settling tank 12, and the waste sand settling tank 13 is embedded into the gap of the operation water tank 1 through the overflow groove 13, is introduced into the operation water tank 1, and is communicated with the operation water tank 1 through the overflow groove 13. A water pipe 11 is introduced into the waste sand settling tank 12, the water pipe 11 is connected with a submersible pump 10 placed in the operation water tank 1, and waste sand and operation water in the operation water tank 1 are pumped into the waste sand settling tank 12 through the submersible pump 10 to be settled and cooled and then return to the operation water tank 1. The profiling 5 is a V-shaped special-shaped profiling which is made of metal materials, one inclined surface of the V-shaped special-shaped profiling is provided with a protruding part 6 which is matched with a glass product cutting part, the top of the protruding part 6 is a plane, the plane is provided with a blanking hole 7 for cutting waste materials, two ends of the V-shaped profiling are provided with mounting plates 15, and the mounting plates 15 are assembled and fixed with a cross beam 8 of the operation water tank 1 in parallel through bolts. In this embodiment, a support plate 14 is provided at a position corresponding to the blanking hole 7 of the convex portion 6 on the special-shaped profiling, and the support plate 14 is mounted on the operation water tank 1. The support plate 14 is made of a metal material. In the above, the supporting plate 14 includes the plate body 2, the plate body 2 is connected with one end of the vertical rod 3, and the other end is provided with the support 4, and is fixedly connected with the bottom of the operation water tank 1 through the support 4. Therefore, the support supporting plate 14 corresponds to the blanking hole 6 in the die 5, and the cut waste is supported and does not sink into the operation water tank 1, so that the cut waste can be directly taken away from the support supporting plate 14 conveniently. In the cutting process, because the cutting can influence the reduction of the water yield and the improvement of the temperature, except that the waste sand settling tank 12 can play a role in cooling, certain water still needs to be supplemented, the water temperature is detected through manual contact, or when the water yield is reduced, water can be drained and supplemented through a water supply pipeline, and normal-temperature water is added, so that the purpose of replacing the high-temperature water of the water tank without stopping production is achieved while the normal operation liquid level is kept.

In the above, the master form may be made of a plastic material, in addition to a metal material.

In the above, the support plate 14 may be made of a plastic material, in addition to a metal material.

Fig. 3 shows a schematic view of the glass product after cutting the opening. The glass product 16 needs to be perforated with holes 17 (the glass product is a glass window of a washing machine door, clothes can be added in the middle of the perforation), because the installation reference surface of the glass product 16 is installed with a sealing rubber ring of the washing machine door, the convex surface and the reference surface of the installed glass product 16 are non-parallel surfaces and form a certain inclination angle.

In the above, the function of the waste sand settling tank 12, the explorator 5, the supporting plate 14 and the water charging system is as follows:

1. the waste sand settling tank 12 is used for pumping the waste sand and part of the operation water in the operation water tank 1 into the waste sand settling tank 12 for collection and cooling, and the operation water overflows back into the operation water tank 1. When clearing up waste sand setting tank 12, directly take away waste sand setting tank 12 with fork truck and empty can, need not stop production go on, also prolonged clearance cycle simultaneously, consuming time weak point, low in labor strength, reduced the potential safety hazard and fallen.

2. The profiling 5 is a special-shaped profiling designed according to the angles of three-dimensional planes of different products, and can be simultaneously carried out by matching two groups of (two-dimensional and three-dimensional) backrests of double-knife water cutting equipment, so that the problem that different glass products need to be shut down during installation is solved

3. The supporting plate 14 can directly support the cut waste materials not to sink into the operation water tank 1, so that the running time of equipment occupied by the cleaned waste materials is saved, the waste materials are convenient to collect and recycle, and the balanced supply of clinker in the melting furnace is ensured.

4. Water replenishing and auxiliary cooling, and water temperature or water quantity is detected through manual contact. When the water quantity is reduced, water can be discharged and supplemented through the water supply pipeline, normal-temperature water is added, the normal operation liquid level is kept, meanwhile, the purpose of replacing high-temperature water in the operation water tank 1 without stopping production is achieved, and the problem that normal processing is influenced due to overhigh water temperature is solved.

The specific implementation process comprises the following steps:

1. placing the concave circular cavity of the glass product 1 on the convex part 6 with the shape matched with the special-shaped profiling mold, embedding the concave circular cavity of the glass product 16 into the convex part 6 to form positioning, starting the water cutting head 9 to work, and cutting the glass product 16;

2. after the opening 17 on the glass product 16 is cut, the cut waste materials leak out of the cutting hole 7 on the convex part 6 of the special-shaped explorator and fall onto the supporting splint 14;

3. removing the waste material from the support pallet, repeating the above steps again, and repeating the above steps;

4. in the continuous cutting process, starting a submersible pump 10 in the operation water tank 1 to work, pumping the waste sand and the operation water into a waste sand settling tank 12 for settling and cooling, overflowing the settled operation water back into the operation water tank 1, and circulating the steps;

5. when the water temperature is too high after the cutting operation exceeds 2-3 hours, a water discharging system is opened to replenish water, normal temperature water is added to maintain the normal operation liquid level, an auxiliary cooling effect is achieved, and the purpose of replacing the replenishing water without stopping production is achieved.

Claims

1. A water cutting device comprises an operation water tank, wherein a water cutting head is arranged at the upper part of the operation water tank, and a profiling mould corresponding to the water cutting head is arranged on a cross beam in the operation water tank; the method is characterized in that:

2. The water cutting apparatus as set forth in claim 1, wherein: and the upper end of the waste sand settling tank is provided with an overflow groove which is communicated with the operation water tank through the overflow groove.

3. The water cutting apparatus as set forth in claim 1, wherein: the profiling is a V-shaped special-shaped profiling, a protruding part is arranged on one inclined surface of the V-shaped profiling, mounting plates are arranged at two ends of the V-shaped profiling, and the mounting plates are assembled and fixed in parallel with the operation water tank through bolts.

4. The water cutting apparatus as set forth in claim 1, wherein: the supporting plate comprises a supporting plate body, the supporting plate body is connected with one end of the vertical rod, a support is arranged at the other end of the supporting plate body, and the supporting plate is fixedly connected with the bottom of the operation water tank through the support.

5. The water cutting apparatus as set forth in claim 1, wherein: the profiling is made of metal materials or plastic materials.

6. The water cutting apparatus as set forth in claim 1, wherein: the supporting plate is made of metal materials or plastic materials.