CN216462894U - Shell mounting device - Google Patents
Shell mounting device Download PDFInfo
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- CN216462894U CN216462894U CN202122721786.4U CN202122721786U CN216462894U CN 216462894 U CN216462894 U CN 216462894U CN 202122721786 U CN202122721786 U CN 202122721786U CN 216462894 U CN216462894 U CN 216462894U
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- shell
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- pressure
- pressure detection
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Abstract
The present invention provides a housing mounting device, comprising: the clamping device comprises a pressure detection mechanism, a buckle clamping mechanism and a shell mounting mechanism; the pressure detection mechanism and the buckle clamping mechanism are arranged on the shell mounting mechanism; the pressure detection mechanism is used for detecting the pressure value applied to the target shell in the installation process; the buckle clamping mechanism is used for clamping a corresponding position where a buckle part of the target shell is inserted into a target product; the shell installation mechanism is used for moving the target shell to the target product and installing the target shell. The shell installation device provided by the utility model uses the pressure detection mechanism to obtain the pressure value applied when the target shell is installed on the target product, and detects whether the shell is correctly inserted or not by judging whether the pressure value is within the range of the rated pressure value or not, the implementation mode is simple, complex data processing such as image recognition is not needed, and the efficiency in the production and assembly process is effectively improved.
Description
Technical Field
The utility model relates to the technical field of automatic assembly, in particular to a shell mounting device.
Background
In modern production assembly, whether the assembly is incorrect or not needs to be detected in the assembly process, and measures need to be taken in time, so that possible losses are reduced. In the prior art, an image recognition mode is usually adopted to monitor the assembly condition in time, and the method has the problems of complex data processing process, low processing efficiency, low accuracy and the like, and is not beneficial to improving the production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of complex processing process and low accuracy when an error occurs in assembly detection by using image recognition in the prior art, and provides a shell mounting device.
The utility model solves the technical problems through the following technical scheme:
the present invention provides a housing mounting device, comprising: the clamping device comprises a pressure detection mechanism, a buckle clamping mechanism and a shell mounting mechanism;
the pressure detection mechanism and the buckle clamping mechanism are arranged on the shell mounting mechanism;
the pressure detection mechanism is used for detecting the pressure value applied to the target shell in the installation process;
the buckle clamping mechanism is used for clamping a corresponding position where a buckling part of the target shell is inserted into a target product;
the shell installation mechanism is used for moving the target shell to the target product and installing the target shell.
Preferably, the pressure detection mechanism comprises a suction head, a connecting plate, an elastic component and a pressure sensor;
the suction head is used for sucking the target shell;
the suction head is arranged at the bottom end of the connecting plate, and the top end of the connecting plate is connected with the elastic assembly;
the elastic component is connected to the pressure sensor, and the pressure sensor is used for acquiring the current pressure value of the elastic component.
Preferably, the pressure detection mechanism further comprises a stroke adjuster;
the bottom end of the stroke regulator is fixedly connected with the top end of the connecting plate, and the length of the stroke regulator is adjustable;
the top end of the stroke regulator is arranged at the corresponding position of the elastic component according to a preset pressure value so as to control the maximum elastic deformation value of the elastic component.
Preferably, the resilient assembly comprises a spring.
Preferably, the buckle clamping mechanism comprises a buckle clamping jaw, a stroke cylinder, a stroke sensor, a slide block guide rail and a track fixing plate;
the buckle clamping jaw is used for clamping a buckle on the target shell;
the buckle clamping jaw is connected with the bottom end of the stroke cylinder, and the stroke sensor is connected with the top end of the stroke cylinder;
the stroke cylinder is used for controlling the buckle clamping jaw to displace on the slide block guide rail, and the slide block guide rail is fixed on the track fixing plate;
the stroke sensor is used for acquiring the current displacement of the clamping jaw.
Preferably, the snap jaws comprise threaded plungers for adjusting the jaw spacing of the snap jaws.
Preferably, the housing mounting device further comprises a visual detection mechanism, wherein the visual detection mechanism comprises an image acquisition device;
the image acquisition device is used for acquiring image information of positions of the target shell and the target product.
Preferably, the visual inspection mechanism further comprises a light source for providing illumination for the image acquisition device.
Preferably, the image capture device comprises an industrial camera.
Preferably, the housing installation apparatus further includes a wireless communication module, the wireless communication module is connected to the pressure detection mechanism, and the wireless communication module is configured to output the pressure value received from the pressure detection mechanism to an external terminal device.
The positive progress effects of the utility model are as follows: the shell assembling device provided by the utility model uses the pressure detection mechanism to obtain the pressure value when the target shell is installed on the target product, and detects whether the shell is correctly inserted or not by judging whether the pressure value is within the range of the rated pressure value or not, the implementation mode is simple, complex data processing such as image recognition is not needed, and the efficiency in the production and assembly processes is effectively improved.
Drawings
Fig. 1 is a schematic structural view of a housing mounting device according to an exemplary embodiment of the present invention.
Fig. 2 is a schematic mechanism diagram of a housing mounting mechanism according to an exemplary embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a pressure detection mechanism according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a suction head of the pressure detection mechanism according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a target enclosure according to an embodiment of the utility model.
Fig. 6 is a schematic structural view of a buckle clamping mechanism according to an embodiment of the present invention.
Fig. 7 is a schematic structural view of a buckle jaw of the buckle clamping mechanism according to an embodiment of the present invention.
Fig. 8 is a schematic structural diagram of a visual inspection mechanism according to an embodiment of the utility model.
Detailed Description
The present invention will be more clearly and completely described in the following description of preferred embodiments, taken in conjunction with the accompanying drawings.
The embodiment discloses a shell installation device, it is used for the equipment of reagent check out test set, because the shell of reagent check out test set is unconventional product, uses standard shell installation device can't satisfy high-speed, the high accuracy demand of product production, so the shell installation device in this embodiment uses one kind to press from both sides and grabs the mechanism, applicable in special shell product and high-speed assembly demand.
It should be understood that the description of the use of the housing installation device in the present embodiment is for illustration only and not for the purpose of limiting the same.
Fig. 1 to 8 are schematic structural views showing the housing mounting means in the present embodiment. As shown in fig. 1, the housing mounting device includes: the clamping device comprises a pressure detection mechanism 1, a buckle clamping mechanism 2 and a shell mounting mechanism 3;
the pressure detection mechanism 1 and the buckle clamping mechanism 2 are arranged on the shell mounting mechanism 3, so that the pressure detection mechanism 1 and the buckle clamping mechanism 2 can move simultaneously along with the shell mounting mechanism 3;
the pressure detection mechanism 1 is used for detecting a pressure value applied to a target shell in the installation process and determining whether the current shell installation process is accurately finished or not based on the detected pressure value;
the buckle clamping mechanism 2 is used for clamping a buckling part of the target shell to be inserted into a corresponding position of the target product, so that the target shell can be fixed on the target product;
the housing mounting mechanism 3 is used to move the target housing to the target product and mount it.
In the installation implementation process, the pressure detection mechanism 1 and the buckle clamping mechanism 2 both move relative to the shell installation mechanism 3 so as to realize the suction and release of articles and the buckle installation. The specific structure of the housing installation mechanism 3 is shown in fig. 2, and the housing installation mechanism moves through a stroke cylinder and a slide block guide rail set so as to take materials and install the materials.
Specifically, when the target product has been placed at the preset installation position, the pressure detection mechanism 1 is first moved to the current position of the target housing under the drive of the housing installation mechanism 3 to suck the target housing, and the buckle clamping mechanism 2 clamps the clamping portion of the sucked target housing, and then moves the housing installation device as a whole to the preset installation position.
Subsequently, the pressure detection mechanism 1 is matched with the buckle clamping mechanism 2, and the target shell is aligned with the target product and pressed in, so that the buckling part of the target shell is inserted into the corresponding position of the target product, and the target shell is installed.
It should be noted that, in the present embodiment, the number of the target products and the target housings does not need to correspond to one another, and a plurality of target housings may be installed in one target product, or a plurality of target products may be included in one target housing. In the specific implementation process, if a plurality of target shells need to be installed on one target product, the same shell installation device can be used for installing the target shell for the next time, and a plurality of shell installation devices can be used for sucking a sufficient number of target shells and then installing a plurality of to-be-installed positions of the target product.
In a preferred embodiment, as shown in fig. 3, the pressure detecting mechanism 1 includes a suction head 11, a connection plate 12, a resilient member 13, and a pressure sensor 14;
the suction head 11 is used for sucking a target shell or a target product;
the suction head 11 is arranged at the bottom end of the connecting plate 12, and the top end of the connecting plate 12 is connected with the elastic component 13;
the elastic assembly 13 is connected to a pressure sensor 14, and the pressure sensor 14 is used for acquiring the current pressure value of the elastic assembly.
For a target casing of an external shape as shown in fig. 5, the suction head 11 sucks in a profiling structure as shown in fig. 4 to fit a specific shape of the target casing, thereby improving efficiency of sucking the target casing and preventing damage to the target casing.
In the process of pressing the target shell into the target product to be assembled, if the target shell is not installed in place, the connecting plate 12 is caused to extrude the elastic component 13, and at the moment, the pressure sensor 14 determines the pressure value of the elastic component 13, so that whether the installation process is correct or not can be determined, and whether the target shell and the target product are damaged due to overlarge pressure value caused by wrong installation or not can be determined.
Specifically, different pressure rated values are preset for different installation requirements, and when the pressure value of the elastic component 13 is within the preset pressure rated value, which indicates that the installation is not obstructed, the target housing is correctly installed; when the pressure value is not within the preset pressure rated value, the installation is hindered, the shell is not correctly installed to the target product, and subsequent treatment is required.
In another preferred embodiment, the housing mounting device further includes a wireless communication module, the wireless communication module is connected to the pressure detection mechanism 1, and the wireless communication module is configured to output the pressure value received from the pressure detection mechanism 1 to an external terminal device.
In particular implementation, the wireless communication module is used to establish communication between the case mounting apparatus and the external terminal device. Through will be from pressure value transmission to external terminal equipment that pressure detection mechanism 1 department received, allow the user to use multiple terminal to come real-time supervision installation, be convenient for in time handle when discovering the installation and appearing hindering.
In a preferred embodiment, the pressure detection mechanism 1 further includes a stroke adjuster 15;
the bottom end of the stroke regulator 15 is fixedly connected with the top end of the connecting plate 12, and the length of the stroke regulator 15 is adjustable;
the top end of the stroke regulator 15 is set at a corresponding position of the elastic assembly 13 according to a preset pressure value to control the maximum elastic deformation value of the elastic assembly 13.
In different implementation processes, the length of the stroke adjuster 15 can be adjusted according to actual requirements, so as to meet the depth requirements when different target shells are pressed to corresponding target products. When the depth to which the target housing needs to be pressed is deep, the length of the stroke adjuster 15 can be reduced to increase the deformable range of the spring; conversely, when the target housing needs to be depressed to a shallow depth, the length of the stroke adjuster 15 may be increased to reduce the deformable range of the spring. Based on this, the length adjustment of the stroke adjuster 15 can meet the requirement for the pressing depth in the installation of different target housings, and further expands the application range of the housing installation device.
In another preferred embodiment, the elastic assembly 13 comprises a spring.
The spring can counteract the influence of the own weight of the suction head 11, the connecting plate 12 and the stroke regulator 15 in the pressure detection mechanism 1, and can feed back the pressing force applied in the mounting process more accurately. In addition, the force is conducted through the hard contact mode, the pressure value can be accurate to the precision of 0.01N, and the accuracy of depth control of pressing when the target shell is installed is further improved.
As shown in fig. 6, in another preferred embodiment, the snap gripper mechanism 2 includes a snap jaw 21, a stroke cylinder 22, a stroke sensor 23, a slider guide rail 24, and a rail fixing plate 25;
the clamping jaw 21 is used for clamping a clamp on the target shell;
the buckling clamping jaw 21 is connected with the bottom end of the stroke cylinder 22, and the stroke sensor 23 is connected with the top end of the stroke cylinder 22;
the stroke cylinder 22 is used for controlling the buckle clamping jaw 21 to displace on the slide block guide rail 24, and the slide block guide rail 24 is fixed on the track fixing plate 25;
the stroke sensor 23 is used to acquire the current displacement amount of the snap jaw 21.
Specifically, the snapping claw 21 grips the snapping portion on the target housing as shown in fig. 4, and moves up and down after the snapping portion is gripped, so as to insert the snapping portion into a corresponding position of the product, and then the snapping claw 21 is released, the snapping is in place, and the assembling work of the snapping is completed.
During the insertion process, the stroke cylinder 22 moves up and down to drive the snap jaws 21 to move up and down, and the stroke sensor 23 acquires the current displacement of the snap jaws 21 to determine whether the snap jaws 21 are in place and complete the installation.
In a preferred embodiment, as shown in fig. 7, snap jaw 21 comprises a threaded plunger 211, which threaded plunger 211 is used to adjust the pitch of jaws 212 of snap jaw 21.
In specific implementation, the threaded plunger 211 is a thread of M3, the pitch of the threads is 0.5mm, and the pitch between the clamping jaws 212 can be precisely controlled by the rotation of the plunger, so that the clamping part of the target shell can be clamped more stably and accurately.
In particular, for some target housings with smaller volume, the precision requirement of the clamping part on the clamping jaw 212 is higher, so that the application range and the mounting stability of the housing mounting device can be expanded by using the threaded plunger 211 in the embodiment to control the spacing of the clamping jaw 212. Preferably, the controllable precision of the spacing between the jaws 212 can be up to 0.02 mm.
In another preferred embodiment, the housing mounting means further comprises a visual inspection mechanism as shown in fig. 8, the visual inspection mechanism comprising an image capture device;
the image acquisition device is used for acquiring image information of positions of the target shell and the target product.
In a preferred embodiment, the visual inspection mechanism further comprises a light source for providing illumination to the image capture device.
In another preferred embodiment, the image acquisition device comprises an industrial camera.
The industrial camera photographs the feeding tray of the target shell by photographing to detect the specific position of the target shell on the feeding tray, so that the position information when the target shell is sucked is obtained. In addition, the industrial camera also photographs the target product to obtain the specific position of the target housing to be installed on the target product, so that a plurality of target housings can be installed at different positions of the same target product.
The shell installation device in the embodiment uses the pressure detection mechanism to obtain the pressure value received when the target shell is installed on the target product, and detects whether the shell is correctly inserted or not by judging whether the pressure value is within the range of the rated pressure value or not, the implementation mode is simple, complex data processing such as image recognition is not needed, and the efficiency in the production and assembly process is effectively improved.
While specific embodiments of the utility model have been described above, it will be appreciated by those skilled in the art that this is by way of example only, and that the scope of the utility model is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the utility model, and these changes and modifications are within the scope of the utility model.
Claims (10)
1. A housing mounting device, characterized in that the housing mounting device comprises: the clamping device comprises a pressure detection mechanism, a buckle clamping mechanism and a shell mounting mechanism;
the pressure detection mechanism and the buckle clamping mechanism are arranged on the shell mounting mechanism;
the pressure detection mechanism is used for detecting the pressure value applied to the target shell in the installation process;
the buckle clamping mechanism is used for clamping a corresponding position where a buckling part of the target shell is inserted into a target product;
the shell installation mechanism is used for moving the target shell to the target product and installing the target shell.
2. The housing mounting arrangement of claim 1 wherein the pressure sensing mechanism comprises a suction head, a connection plate, a resilient member and a pressure sensor;
the suction head is used for sucking the target shell;
the suction head is arranged at the bottom end of the connecting plate, and the top end of the connecting plate is connected with the elastic assembly;
the elastic component is connected to the pressure sensor, and the pressure sensor is used for acquiring the current pressure value of the elastic component.
3. The housing mounting apparatus of claim 2 wherein said pressure sensing mechanism further comprises a stroke adjuster;
the bottom end of the stroke regulator is fixedly connected with the top end of the connecting plate, and the length of the stroke regulator is adjustable;
the top end of the stroke regulator is arranged at the corresponding position of the elastic component according to a preset pressure value so as to control the maximum elastic deformation value of the elastic component.
4. The housing mounting arrangement of claim 2 wherein the resilient member comprises a spring.
5. The housing mounting arrangement of claim 1 wherein the snap clamp mechanism comprises a snap clamp jaw, a travel cylinder, a travel sensor, a slider guide and a track fixing plate;
the buckle clamping jaw is used for clamping a buckle on the target shell;
the buckle clamping jaw is connected with the bottom end of the stroke cylinder, and the stroke sensor is connected with the top end of the stroke cylinder;
the stroke cylinder is used for controlling the buckle clamping jaw to displace on the slide block guide rail, and the slide block guide rail is fixed on the track fixing plate;
the stroke sensor is used for acquiring the current displacement of the clamping jaw.
6. The housing mounting arrangement of claim 5 wherein said snap jaws include threaded plungers for adjusting jaw spacing of said snap jaws.
7. The enclosure mounting apparatus of claim 1, further comprising a visual inspection mechanism, the visual inspection mechanism comprising an image capture device;
the image acquisition device is used for acquiring image information of positions of the target shell and the target product.
8. The enclosure mounting apparatus of claim 7, wherein the visual inspection mechanism further comprises a light source for providing illumination to the image capture device.
9. The enclosure mounting apparatus of claim 7, wherein the image capture device comprises an industrial camera.
10. The enclosure-mounting device of claim 1, further comprising a wireless communication module connected to the pressure detection mechanism, the wireless communication module being configured to output the pressure value received from the pressure detection mechanism to an external terminal device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122721786.4U CN216462894U (en) | 2021-11-09 | 2021-11-09 | Shell mounting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122721786.4U CN216462894U (en) | 2021-11-09 | 2021-11-09 | Shell mounting device |
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| Publication Number | Publication Date |
|---|---|
| CN216462894U true CN216462894U (en) | 2022-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122721786.4U Active CN216462894U (en) | 2021-11-09 | 2021-11-09 | Shell mounting device |
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| CN (1) | CN216462894U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114952239A (en) * | 2022-06-07 | 2022-08-30 | 江苏悦阳光伏科技有限公司 | Automatic installation and effect detection device of photovoltaic module junction box cover |
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2021
- 2021-11-09 CN CN202122721786.4U patent/CN216462894U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114952239A (en) * | 2022-06-07 | 2022-08-30 | 江苏悦阳光伏科技有限公司 | Automatic installation and effect detection device of photovoltaic module junction box cover |
| CN114952239B (en) * | 2022-06-07 | 2023-10-20 | 江苏悦阳光伏科技有限公司 | Automatic installation and effect detection device for junction box cover of photovoltaic module |
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