CN216461872U - An integrated machine for rough and fine boring and retaining rings for pistons - Google Patents
An integrated machine for rough and fine boring and retaining rings for pistons Download PDFInfo
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- CN216461872U CN216461872U CN202122501948.3U CN202122501948U CN216461872U CN 216461872 U CN216461872 U CN 216461872U CN 202122501948 U CN202122501948 U CN 202122501948U CN 216461872 U CN216461872 U CN 216461872U
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Abstract
Description
技术领域technical field
本实用新型涉及活塞粗精镗领域,特别涉及一种活塞粗精镗扣环一体机。The utility model relates to the field of piston rough and fine boring, in particular to an integrated machine for piston rough and fine boring and retaining rings.
背景技术Background technique
目前,活塞的粗镗、扣环和精镗加工均使用两台设备,一台设备用于对活塞进行粗镗环扣加工,另一台设备对活塞进行精镗加工,但是使用两台设备分别对活塞进行粗镗环扣和精镗加工时需要进行两次装夹,两次装夹会出现定位偏移,导致活塞精镗和粗镗的同心度不能保证,出现精镗不掉粗镗刀纹或者卡簧槽发生偏移的现象,并且在加工的过程中,由于其加工的台面固定不变,如果加工体积较大的工件,无法精准对其进行加工,从而影响设备的加工效率。At present, two equipments are used for rough boring, retaining ring and fine boring of piston, one equipment is used for rough boring ring buckle processing of piston, and the other equipment is used for fine boring processing of piston, but two equipments are used respectively. When the rough boring ring buckle and fine boring of the piston are processed, two clampings are required, and the positioning deviation will occur in the two clampings, which leads to the inability to guarantee the concentricity of the fine boring and rough boring of the piston, and the rough boring tool cannot be removed by the fine boring. In the process of machining, because the machined table is fixed, if a workpiece with a large volume is machined, it cannot be accurately machined, thus affecting the machining efficiency of the equipment.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种活塞粗精镗扣环一体机,可以有效解决背景技术中的问题。The main purpose of the utility model is to provide an integrated machine for rough and fine boring and retaining rings of a piston, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:To achieve the above purpose, the technical scheme adopted by the present utility model is:
一种活塞粗精镗扣环一体机,包括底座,所述底座的顶部固定连接有工作台,所述工作台的顶部固定连接有一号台板,所述一号台板的顶部弹性连接有复位弹簧,所述复位弹簧的顶部固定连接有二号台板,所述工作台的内部活动连接有支撑柱,所述支撑柱的内部转动连接有加工装置,所述支撑柱的顶部固定连接有转杆,所述转杆的顶部固定连接有电机,所述二号台板的底部固定连接有推动杆,所述底座的内部活动连接有受力板,所述受力板的左侧固定连接有旋转圈,所述旋转圈的同心后端固定连接有齿轮,所述齿轮的左侧啮合有齿杆,所述齿杆靠近支撑柱的一端固定连接有衔接杆,所述支撑柱的底部固定连接有挤压弹簧,所述齿轮的同心前端固定连接有挤压杆,所述底座的内部固定安装有气囊,所述气囊的顶部固定连接有空气弹簧。An integrated machine for rough and fine boring and retaining rings of pistons, comprising a base, the top of the base is fixedly connected with a workbench, the top of the workbench is fixedly connected with a No. Spring, the top of the return spring is fixedly connected with the No. 2 platen, the inside of the worktable is movably connected with a support column, the inside of the support column is rotatably connected with a processing device, and the top of the support column is fixedly connected with a rotary. The top of the rotating rod is fixedly connected with a motor, the bottom of the second platen is fixedly connected with a push rod, the inside of the base is movably connected with a force plate, and the left side of the force plate is fixedly connected with a A rotating ring, the concentric rear end of the rotating ring is fixedly connected with a gear, the left side of the gear is meshed with a toothed rod, an end of the toothed rod close to the support column is fixedly connected with a connecting rod, and the bottom of the support column is fixedly connected There is a compression spring, an extrusion rod is fixedly connected to the concentric front end of the gear, an airbag is fixedly installed inside the base, and an air spring is fixedly connected to the top of the airbag.
优选的,所述一号台板与二号台板的面积大小相同,且复位弹簧均匀分布在一号台板与二号台板之间,通过一号台板与二号台板的配合使用,从而对二号台板顶部的工件进行固定。Preferably, the area of the first platen and the second platen are the same, and the return springs are evenly distributed between the first platen and the second platen, and the first platen and the second platen are used together. , so as to fix the workpiece on the top of the second platen.
优选的,所述支撑柱的数量有两个,对称分布在工作台的内部,所述加工装置与支撑柱的数量相同,通过支撑柱与加工装置的配合使用,从而对二号台板顶部的工件进行加工。Preferably, the number of the support columns is two, which are symmetrically distributed inside the worktable, and the number of the processing devices and the support columns is the same. workpiece is processed.
优选的,所述电机位于转杆的顶部正中心的位置,所述加工装置位于二号台板的顶部两侧,通过电机与转杆的配合使用,从而使加工装置进行启动,从而对工件进行加工。Preferably, the motor is located at the center of the top of the rotating rod, and the processing device is located on both sides of the top of the second platen. The motor is used in conjunction with the rotating rod, so that the processing device can be started, so as to process the workpiece. processing.
优选的,所述推动杆位于二号台板底部正中心的位置,所述受力板活动连接在底座的内部,通过工件自身的重力,从而对二号台板进行挤压,带动其底部的推动杆进行移动。Preferably, the push rod is located at the center of the bottom of the No. 2 platen, and the force-bearing plate is movably connected to the inside of the base, and by the gravity of the workpiece itself, the No. 2 platen is squeezed to drive the bottom of the second platen. Push the lever to move.
优选的,所述齿轮转动连接在底座的内部,所述挤压杆与气囊处于同一平面上,通过推动杆与受力板的配合使用,从而使旋转圈带动齿轮在底座的内部进行转动。Preferably, the gear is rotatably connected inside the base, the extrusion rod and the airbag are on the same plane, and the rotating ring drives the gear to rotate inside the base by cooperating with the push rod and the force plate.
有益效果beneficial effect
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、该活塞粗精镗扣环一体机,通过设置的一号台板,通过一号台板与复位弹簧的配合使用,从而对二号台板顶部的工件进行固定,通过启动电机带动转杆进行运转,通过转杆的运转,从而使支撑柱内部的加工装置进行启动,由于加工装置对称分布在二号台板的顶部两侧,可以同时对工件进行加工处理,不需要进行二次装夹。1. The integrated machine for roughing and fine boring and retaining rings for pistons can fix the workpiece on the top of the No. 2 table through the set No. 1 table and use the No. 1 table with the return spring, and drive the rotating rod by starting the motor. Operation, through the operation of the rotating rod, the processing device inside the support column is started. Since the processing device is symmetrically distributed on both sides of the top of the second platen, the workpiece can be processed at the same time without the need for secondary clamping. .
2、该活塞粗精镗扣环一体机,通过设置的二号台板,如果工件的体积较大,从而对二号台板产生的压力越大,这时通过二号台板受到重力的挤压带动其底部的推动杆进行移动,通过推动杆的移动对底座内部的受力板产生挤压,通过受力板与旋转圈的配合使用,从而使齿轮在底座的内部进行旋转,通过齿轮的旋转带动齿杆进行移动,通过齿杆与衔接杆的配合使用,从而使左侧的支撑柱向上移动,通过齿轮的旋转带动其同心前端的挤压杆进行转动,通过挤压杆的转动对气囊产生挤压,使气囊内部的气体进入到空气弹簧中,通过空气弹簧的伸长带动右侧的支撑柱向上进行移动,从而使加工装置的位置升高,可以达到精准的效果。2. The integrated machine for roughing and fine boring and retaining rings for pistons, through the set No. 2 table, if the workpiece is larger in size, the pressure on the No. 2 table will be greater, and then the No. 2 table will be squeezed by gravity. The pressure drives the push rod at the bottom to move, and the force plate inside the base is squeezed by the movement of the push rod. The rotation drives the gear rod to move, and through the cooperation of the gear rod and the connecting rod, the support column on the left moves upward, and the rotation of the gear drives the extrusion rod at the concentric front end to rotate, and the rotation of the extrusion rod can affect the airbag. Squeeze is generated, so that the gas inside the air bag enters the air spring, and the extension of the air spring drives the support column on the right side to move upward, so that the position of the processing device is raised, and the precise effect can be achieved.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型正面结构的剖视图;Fig. 2 is the sectional view of the front structure of the present utility model;
图3是本实用新型图2中A处结构的放大图;Fig. 3 is an enlarged view of the structure at A in Fig. 2 of the present utility model;
图4是本实用新型图2中B处结构的放大图。FIG. 4 is an enlarged view of the structure at B in FIG. 2 of the present invention.
图中:1、底座;2、工作台;3、一号台板;4、复位弹簧;5、二号台板;6、支撑柱;7、加工装置;8、转杆;9、电机;10、推动杆;11、受力板;12、旋转圈;13、齿轮;14、齿杆;15、衔接杆;16、挤压弹簧;17、挤压杆;18、气囊;19、空气弹簧。In the figure: 1. Base; 2. Workbench; 3. No. 1 table; 4. Return spring; 5. No. 2 table; 6. Support column; 7. Processing device; 8. Rod; 9. Motor; 10. Push rod; 11. Force plate; 12. Rotating ring; 13. Gear; 14. Gear rod; 15. Connecting rod; 16. Extrusion spring; 17. Extrusion rod; .
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the specific embodiments.
如图1-4所示,一种活塞粗精镗扣环一体机,包括底座1,底座1的顶部固定连接有工作台2,工作台2的顶部固定连接有一号台板3,一号台板3的顶部弹性连接有复位弹簧4,复位弹簧4的顶部固定连接有二号台板5,一号台板3与二号台板5的面积大小相同,且复位弹簧4均匀分布在一号台板3与二号台板5之间,工作台2的内部活动连接有支撑柱6,支撑柱6的内部转动连接有加工装置7,支撑柱6的数量有两个,对称分布在工作台2的内部,加工装置7与支撑柱6的数量相同,支撑柱6的顶部固定连接有转杆8,通过设置的一号台板3,通过一号台板3与复位弹簧4的配合使用,从而对二号台板5顶部的工件进行固定,通过启动电机9带动转杆8进行运转,通过转杆8的运转,从而使支撑柱6内部的加工装置7进行启动,由于加工装置7对称分布在二号台板5的顶部两侧,可以同时对工件进行加工处理,不需要进行二次装夹,转杆8的顶部固定连接有电机9,电机9位于转杆8的顶部正中心的位置,加工装置7位于二号台板5的顶部两侧,二号台板5的底部固定连接有推动杆10,底座1的内部活动连接有受力板11,推动杆10位于二号台板5底部正中心的位置,受力板11活动连接在底座1的内部,受力板11的左侧固定连接有旋转圈12,旋转圈12的同心后端固定连接有齿轮13,齿轮13的左侧啮合有齿杆14,齿杆14靠近支撑柱6的一端固定连接有衔接杆15,支撑柱6的底部固定连接有挤压弹簧16,齿轮13的同心前端固定连接有挤压杆17,底座1的内部固定安装有气囊18,齿轮13转动连接在底座1的内部,挤压杆17与气囊18处于同一平面上,气囊18的顶部固定连接有空气弹簧19,通过设置的二号台板5,如果工件的体积较大,从而对二号台板5产生的压力越大,这时通过二号台板5受到重力的挤压带动其底部的推动杆10进行移动,通过推动杆10的移动对底座1内部的受力板11产生挤压,通过受力板11与旋转圈12的配合使用,从而使齿轮13在底座1的内部进行旋转,通过齿轮13的旋转带动齿杆14进行移动,通过齿杆14与衔接杆15的配合使用,从而使左侧的支撑柱6向上移动,通过齿轮13的旋转带动其同心前端的挤压杆17进行转动,通过挤压杆17的转动对气囊18产生挤压,使气囊18内部的气体进入到空气弹簧19中,通过空气弹簧19的伸长带动右侧的支撑柱6向上进行移动,从而使加工装置7的位置升高,可以达到精准的效果。As shown in Figure 1-4, an integrated machine for rough and fine boring and retaining rings for pistons includes a
需要说明的是,本实用新型为一种活塞粗精镗扣环一体机,使用时,通过设置的一号台板3,通过一号台板3与复位弹簧4的配合使用,从而对二号台板5顶部的工件进行固定,通过启动电机9带动转杆8进行运转,通过转杆8的运转,从而使支撑柱6内部的加工装置7进行启动,由于加工装置7对称分布在二号台板5的顶部两侧,可以同时对工件进行加工处理,不需要进行二次装夹,通过设置的二号台板5,如果工件的体积较大,从而对二号台板5产生的压力越大,这时通过二号台板5受到重力的挤压带动其底部的推动杆10进行移动,通过推动杆10的移动对底座1内部的受力板11产生挤压,通过受力板11与旋转圈12的配合使用,从而使齿轮13在底座1的内部进行旋转,通过齿轮13的旋转带动齿杆14进行移动,通过齿杆14与衔接杆15的配合使用,从而使左侧的支撑柱6向上移动,通过齿轮13的旋转带动其同心前端的挤压杆17进行转动,通过挤压杆17的转动对气囊18产生挤压,使气囊18内部的气体进入到空气弹簧19中,通过空气弹簧19的伸长带动右侧的支撑柱6向上进行移动,从而使加工装置7的位置升高,可以达到精准的效果。It should be noted that the present utility model is an integrated machine for rough and fine boring and retaining rings for pistons. When in use, the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention The new model will also have various changes and improvements, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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