CN216461042U - A bending mechanism for truss automatic welding production line - Google Patents
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- 238000005452 bending Methods 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000003466 welding Methods 0.000 title claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 238000003825 pressing Methods 0.000 claims description 15
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 abstract description 9
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Abstract
本实用新型属于桁架加工技术领域,尤其是一种用于桁架自动焊接生产线的折弯机构,针对了对桁架进行折弯加工时效率较低且精度较差的问题,现提出如下方案,其包括操作台,操作台的顶端开设有安装槽,安装槽的两侧侧壁之间转动连接有两个对称设置的支撑板,支撑板的顶端设置有夹持组件,操作台的一侧外壁转动连接有两个传动齿轮,两个传动齿轮分别与两个支撑板同轴设置;本实用新型中通过夹持组件对桁架杆件进行夹持固定,保证杆件在折弯加工时的稳定性,通过压弯机构对杆件需要折弯的位置进行压弯,同时还能带动两个支撑板翻转对杆件进行折弯,使该装置能够对杆件进行定位折弯,操作便捷省力,提高了加工效率。
The utility model belongs to the technical field of truss processing, in particular to a bending mechanism for a truss automatic welding production line. Aiming at the problems of low efficiency and poor precision when bending a truss, the following scheme is proposed, which includes: The operation table, the top of the operation table is provided with an installation slot, two symmetrically arranged support plates are rotatably connected between the side walls of the installation slot, the top of the support plate is provided with a clamping component, and one side of the outer wall of the operation table is rotatably connected There are two transmission gears, and the two transmission gears are respectively arranged coaxially with the two support plates; in the utility model, the truss rod is clamped and fixed by the clamping component, so as to ensure the stability of the rod during the bending process. The bending mechanism bends the position where the rod needs to be bent, and can also drive the two support plates to turn over to bend the rod, so that the device can position and bend the rod, and the operation is convenient and labor-saving, and the processing is improved. efficiency.
Description
技术领域technical field
本实用新型涉及桁架加工技术领域,尤其涉及一种用于桁架自动焊接生产线的折弯机构。The utility model relates to the technical field of truss processing, in particular to a bending mechanism for a truss automatic welding production line.
背景技术Background technique
桁架是一种由杆件彼此在两端用铰链连接而成的结构。桁架由直杆组成的一般具有三角形单元的平面或空间结构,桁架杆件主要承受轴向拉力或压力,从而能充分利用材料的强度,在跨度较大时可比实腹梁节省材料,减轻自重和增大刚度。A truss is a structure in which rods are connected to each other by hinges at both ends. The truss is composed of straight rods and generally has a plane or space structure with triangular elements. The truss rods mainly bear axial tension or pressure, so that the strength of the material can be fully utilized. When the span is large, the material can be saved compared with the solid web beam, and the self-weight and weight can be reduced. Increase stiffness.
桁架在加工时需要对部分杆件进行折弯处理,常见的折弯方式一般通过人工操作进行冲压折弯,但人工操作具有一定安全隐患,容易受伤,且操作较为费力不便,大大降低了加工效率,人工把控容易在折弯时造成受力不均,从而使杆件发生变形或报废,精准度较低。The truss needs to bend some of the rods during processing. The common bending method is generally punching and bending through manual operation, but manual operation has certain safety hazards, is easy to be injured, and the operation is laborious and inconvenient, which greatly reduces the processing efficiency. , Manual control is easy to cause uneven force during bending, so that the rod is deformed or scrapped, and the accuracy is low.
因此,需要一种用于桁架自动焊接生产线的折弯机构,用以解决对桁架进行折弯加工时效率较低且精度较差的问题。Therefore, there is a need for a bending mechanism for a truss automatic welding production line to solve the problems of low efficiency and poor precision when bending a truss.
实用新型内容Utility model content
本实用新型提出的一种用于桁架自动焊接生产线的折弯机构,解决了对桁架进行折弯加工时效率较低且精度较差的问题。A bending mechanism for a truss automatic welding production line proposed by the utility model solves the problems of low efficiency and poor precision when bending a truss.
为了实现上述目的,本实用新型采用了如下技术方案:一种用于桁架自动焊接生产线的折弯机构,包括操作台,所述操作台的顶端开设有安装槽,所述安装槽的两侧侧壁之间转动连接有两个对称设置的支撑板,所述支撑板的顶端设置有夹持组件,所述操作台的一侧外壁转动连接有两个传动齿轮,两个传动齿轮分别与两个支撑板同轴设置,所述操作台的顶端固定有安装架,所述安装架的顶端设置有压弯机构。In order to achieve the above purpose, the utility model adopts the following technical scheme: a bending mechanism for a truss automatic welding production line, comprising an operation table, the top of the operation table is provided with an installation groove, and the two sides of the installation groove Two symmetrically arranged support plates are rotatably connected between the walls, the top of the support plate is provided with a clamping assembly, and one side outer wall of the operating table is rotatably connected with two transmission gears, and the two transmission gears are respectively connected with the two The support plate is coaxially arranged, the top end of the operating table is fixed with a mounting frame, and the top end of the mounting frame is provided with a bending mechanism.
优选的,所述夹持组件包括与所述支撑板顶端固定的支撑脚座,所述支撑脚座的顶端滑动贯穿有两个升降杆,两个升降杆的底端共同固定有压板,压板的底端设置有防滑纹路,所述支撑脚座的顶端螺纹连接有螺纹杆,所述螺纹杆的底端与压板的顶端转动连接,所述螺纹杆的顶端固定有旋钮。Preferably, the clamping assembly includes a support foot seat fixed with the top end of the support plate, two lifting rods slide through the top end of the support foot seat, and a pressure plate is fixed at the bottom ends of the two lifting rods together. The bottom end is provided with anti-skid lines, the top end of the support foot is threadedly connected with a threaded rod, the bottom end of the threaded rod is rotatably connected with the top end of the pressing plate, and the top end of the threaded rod is fixed with a knob.
优选的,所述压弯机构包括安装在所述安装架顶端的伸缩气缸,所述伸缩气缸的输出端固定有转动架,所述转动架的两侧内壁之间转动连接有按压辊,所述转动架的顶端固定有连接杆,所述安装架的一侧侧壁开设有滑动通槽,所述连接杆的两侧侧壁与滑动通槽的两侧侧壁滑动连接,所述连接杆的一端固定有升降板,所述升降板的两侧侧壁分别固定有齿条板,所述升降板位于两个传动齿轮之间,两个齿条板分别与两个传动齿轮啮合传动。Preferably, the press-bending mechanism includes a telescopic cylinder mounted on the top of the mounting frame, a turret is fixed at the output end of the telescopic cylinder, and a pressing roller is rotatably connected between the inner walls on both sides of the turret. The top of the turret is fixed with a connecting rod, one side wall of the mounting frame is provided with a sliding through groove, the two side walls of the connecting rod are slidably connected with the two side walls of the sliding through groove, and the two side walls of the connecting rod are slidably connected. A lift plate is fixed at one end, rack plates are respectively fixed on both side walls of the lift plate, the lift plate is located between two transmission gears, and the two rack plates are respectively engaged with the two transmission gears for transmission.
优选的,所述安装槽的底端固定有两个对称设置的支撑盘,两个支撑盘的顶端分别与两个支撑板的底端相接触,所述操作台的一侧外壁固定有与所述传动齿轮相配合的防护架。Preferably, two symmetrically arranged support plates are fixed at the bottom end of the installation groove, the top ends of the two support plates are respectively in contact with the bottom ends of the two support plates, and an outer wall of one side of the operating table is fixed with all the support plates. The protective frame matched with the transmission gear.
优选的,所述安装架的底端设置有两个支撑脚座,所述支撑脚座的竖截面呈直角三角形,两个支撑脚座的一侧侧壁分别与安装架的两侧侧壁固定,所述支撑脚座的底端与操作台的顶端固定。Preferably, the bottom end of the mounting frame is provided with two supporting feet, the vertical cross-section of the supporting feet is a right-angled triangle, and one side wall of the two supporting feet is respectively fixed to the two side walls of the mounting frame , the bottom end of the support foot is fixed with the top end of the operating table.
优选的,所述连接杆的竖截面呈L形,所述安装架的竖截面呈L 形,所述支撑脚座的竖截面呈L形。Preferably, the vertical section of the connecting rod is L-shaped, the vertical section of the mounting frame is L-shaped, and the vertical section of the support foot is L-shaped.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型中通过夹持组件对桁架杆件进行夹持固定,保证杆件在折弯加工时的稳定性,通过压弯机构对杆件需要折弯的位置进行压弯,同时还能带动两个支撑板翻转对杆件进行折弯,使该装置能够对杆件进行定位折弯,操作便捷省力,提高了加工效率。1. In the present utility model, the truss rod is clamped and fixed by the clamping component to ensure the stability of the rod during the bending process. The bending mechanism is used to press and bend the position where the rod needs to be bent. The two supporting plates are driven to turn over to bend the rod, so that the device can position and bend the rod, the operation is convenient and labor-saving, and the processing efficiency is improved.
2、本实用新型中通过伸缩气缸推动按压辊对杆件的折弯处进行压弯,同时还能带动齿条板与传动齿轮啮合传动,使两个支撑板同步翻转对杆件进行折弯,受力均匀且稳定,提高了该装置在折弯时的精准度,且操作便捷省力,效率较高。2. In the present utility model, the pressing roller is pushed by the telescopic cylinder to press and bend the bending part of the rod, and at the same time, the rack plate and the transmission gear can be driven to engage and drive, so that the two support plates are synchronously turned over to bend the rod. The force is uniform and stable, which improves the accuracy of the device during bending, and the operation is convenient and labor-saving, and the efficiency is high.
附图说明Description of drawings
图1为本实用新型提出的一种用于桁架自动焊接生产线的折弯机构的整体结构主视图;1 is a front view of the overall structure of a bending mechanism for a truss automatic welding production line proposed by the utility model;
图2为本实用新型提出的一种用于桁架自动焊接生产线的折弯机构的整体结构背视图;FIG. 2 is a rear view of the overall structure of a bending mechanism for a truss automatic welding production line proposed by the utility model;
图3为本实用新型提出的一种用于桁架自动焊接生产线的折弯机构的部分结构拆分示意图。Fig. 3 is a partial structural disassembly schematic diagram of a bending mechanism for a truss automatic welding production line proposed by the present invention.
图中:1、操作台;2、安装槽;3、支撑板;4、夹持组件;41、支撑架;42、升降杆;43、压板;44、旋钮;45、螺纹杆;5、传动齿轮;6、安装架;7、压弯机构;71、伸缩气缸;72、转动架;73、按压辊;74、连接杆;75、滑动通槽;76、升降板;77、齿条板;8、支撑盘;9、防护架;10、支撑脚座。In the figure: 1. console; 2. installation slot; 3. support plate; 4. clamping assembly; 41, support frame; 42, lift rod; 43, pressure plate; 44, knob; 45, threaded rod; 5, transmission Gear; 6. Mounting frame; 7. Press-bending mechanism; 71. Telescopic cylinder; 72. Turret; 73. Pressing roller; 74. Connecting rod; 75. Sliding channel; 76. Lifting plate; 77. Rack plate; 8. Support plate; 9. Protective frame; 10. Support foot.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-3,一种用于桁架自动焊接生产线的折弯机构,包括操作台1,操作台1的顶端开设有安装槽2,安装槽2的两侧侧壁之间转动连接有两个对称设置的支撑板3,支撑板3的顶端设置有夹持组件4,操作台1的一侧外壁转动连接有两个传动齿轮5,两个传动齿轮5分别与两个支撑板3同轴设置,操作台1的顶端固定有安装架6,安装架6的顶端设置有压弯机构7;通过夹持组件4对桁架杆件进行夹持固定,保证杆件在折弯加工时的稳定性,通过压弯机构7对杆件需要折弯的位置进行压弯,同时还能带动两个支撑板3翻转对杆件进行折弯,使该装置能够对杆件进行定位折弯,操作便捷省力,提高了加工效率。Referring to Figures 1-3, a bending mechanism for a truss automatic welding production line includes an operating table 1, the top of the operating table 1 is provided with an installation groove 2, and two side walls of the installation groove 2 are rotatably connected between two sides. Symmetrically arranged
夹持组件4包括与支撑板3顶端固定的支撑脚座10,支撑脚座 10的顶端滑动贯穿有两个升降杆42,两个升降杆42的底端共同固定有压板43,压板43的底端设置有防滑纹路,支撑脚座10的顶端螺纹连接有螺纹杆45,螺纹杆45的底端与压板43的顶端转动连接,螺纹杆45的顶端固定有旋钮44,通过转动旋钮44即可控制压板43 对杆件进行夹持固定,保证了杆件在折弯加工时的稳定性,且操作便捷。The clamping assembly 4 includes a
压弯机构7包括安装在安装架6顶端的伸缩气缸71,伸缩气缸 71的输出端固定有转动架72,转动架72的两侧内壁之间转动连接有按压辊73,转动架72的顶端固定有连接杆74,安装架6的一侧侧壁开设有滑动通槽75,连接杆74的两侧侧壁与滑动通槽75的两侧侧壁滑动连接,连接杆74的一端固定有升降板76,升降板76的两侧侧壁分别固定有齿条板77,升降板76位于两个传动齿轮5之间,两个齿条板77分别与两个传动齿轮5啮合传动;通过伸缩气缸71推动按压辊73对杆件的折弯处进行压弯,同时还能带动齿条板77与传动齿轮5啮合传动,使两个支撑板3同步翻转对杆件进行折弯,受力均匀且稳定,提高了该装置在折弯时的精准度,且操作便捷省力,效率较高。The press-bending
安装槽2的底端固定有两个对称设置的支撑盘8,两个支撑盘8 的顶端分别与两个支撑板3的底端相接触,操作台1的一侧外壁固定有与传动齿轮5相配合的防护架9。The bottom end of the installation slot 2 is fixed with two symmetrically arranged
安装架6的底端设置有两个支撑脚座10,支撑脚座10的竖截面呈直角三角形,两个支撑脚座10的一侧侧壁分别与安装架6的两侧侧壁固定,支撑脚座10的底端与操作台1的顶端固定,连接杆74的竖截面呈L形,安装架6的竖截面呈L形,支撑脚座10的竖截面呈L形;通过支撑脚座10对安装架6进行支撑固定,提高了安装架6 在使用时的牢固性和稳定性。The bottom end of the mounting frame 6 is provided with two supporting
工作原理:当需要对桁架杆件进行折弯时,将杆件从操作台1侧面横置放入两个支撑板3上,然后转动旋钮44带动螺纹杆45转动,螺纹杆45转动时与支撑脚座10进行螺纹转动,继而带动螺纹杆45 下降,螺纹杆45下降时推动压板43对杆件进行压紧固定,杆件固定后启动伸缩气缸71推动转动架72下降,转动架72下降时带动按压辊73下降对杆件需要折弯的位置进行下压,转动架72下降时通过连接杆74带动升降板76下降,升降板76下降时带动齿条板77与传动齿轮5进行啮合传动,继而带动两个支撑板3进行对向翻转,支撑板 3翻转时配合按压辊73对杆件进行折弯,杆件折弯后关闭伸缩气缸 71,然后反向转动旋钮44带动螺纹杆45和压板43上升,解除对杆件的夹持状态,最后从侧面取出完成压弯的杆件即可,杆件取出后启动伸缩气缸71带动转动架72上升,继而对该装置进行复位。Working principle: When it is necessary to bend the truss rod, place the rod horizontally on the two
伸缩气缸71可采用市场购置,伸缩气缸71配有电源,在本领域属于成熟技术,已充分公开,因此说明书中不重复赘述。The
以上,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Equivalent replacement or modification of the technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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