CN216458597U - Unshaped refractory material automatic blending device - Google Patents

Unshaped refractory material automatic blending device Download PDF

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Publication number
CN216458597U
CN216458597U CN202123209306.2U CN202123209306U CN216458597U CN 216458597 U CN216458597 U CN 216458597U CN 202123209306 U CN202123209306 U CN 202123209306U CN 216458597 U CN216458597 U CN 216458597U
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CN
China
Prior art keywords
funnel
batching
electromagnetic vibration
raw materials
unshaped refractory
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Expired - Fee Related
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CN202123209306.2U
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Chinese (zh)
Inventor
郭明辉
孙超雷
黄跃知
宋聚海
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Zhengzhou Zhongkeda New Material Co ltd
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Zhengzhou Zhongkeda New Material Co ltd
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Priority to CN202123209306.2U priority Critical patent/CN216458597U/en
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Publication of CN216458597U publication Critical patent/CN216458597U/en
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Abstract

The utility model discloses an unshaped refractory material automatic blending device, including the batching frame, the batching shelf location has the diaphragm, a plurality of funnel holes have been seted up on the diaphragm, every all insert in the funnel hole and be equipped with raw materials measurement input mechanism, two mounting holes have been seted up to the both ends symmetry of batching frame, two insert jointly in the mounting hole and establish and install the samming funnel, the samming funnel is located the lower extreme of diaphragm, the lower extreme of samming funnel is provided with the funnel pipe, fixed mounting has the buffering pipeline on the funnel pipe. The utility model discloses simple structure, through adopting the volume of throwing that peripheral hardware PLC module control raw materials measurement input mechanism comes the different raw materials of close control, then rethread rabbling mechanism stirs for the batching is weighed accurately, production efficiency is high, adopts totally closed dosing unit simultaneously, makes at the batching in-process, avoids the dust raw materials to leak the pollution to the environment that causes.

Description

Unshaped refractory material automatic blending device
Technical Field
The utility model relates to a refractory material makes the field, especially relates to an unshaped refractory material automatic blending device.
Background
In China, the refractory material is an inorganic non-metallic material with the refractoriness of not less than 1580 ℃, the composition of the refractory material is generally formed by quantitatively mixing various inorganic non-metallic materials, different components are required to be respectively measured during production and are quantitatively mixed according to a certain proportion, and the process is called batching.
Present amorphous refractory material is when production, open bucket elevator feeding is all adopted mostly, because amorphous refractory material's raw materials kind is more, traditional method is that reuse bucket elevator feeds respectively after weighing according to the component of difference, the efficiency of this kind of batching is very low, the raw materials of artifical ratio still appears inhomogeneously easily, and the ratio mistake often appears, cause the waste of material, can not accurate control feeding volume, secondly, bucket elevator is at the feeding in-process, be in open unshaded state, and amorphous refractory material is the powdered raw materials mostly, and like this, at material loading in-process dust can cause serious pollution to the surrounding environment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing an unshaped refractory material automatic batching device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an indefinite form refractory material automatic blending device, includes the batching frame, the batching shelf location has the diaphragm, a plurality of funnel holes have been seted up on the diaphragm, every all insert in the funnel hole and be equipped with raw materials measurement input mechanism, two mounting holes have been seted up to the both ends symmetry of batching frame, two insert jointly in the mounting hole and establish and install the equalizing funnel, the equalizing funnel is located the lower extreme of diaphragm, the lower extreme of equalizing funnel is provided with the funnel pipe, fixed mounting has the buffering pipeline on the funnel pipe, be provided with rabbling mechanism on the bottom inner wall of batching frame, the lower extreme of buffering pipeline extends to in the rabbling mechanism, the discharge opening has been seted up to the batching frame bottom, be provided with the mixture export in the discharge opening, be provided with first solenoid valve on the mixture export.
Preferably, raw materials measurement input mechanism includes charge door, first electromagnetic vibration feed plate, second electromagnetic vibration feed plate, weighing sensor and discharge gate, weighing sensor installs on second electromagnetic vibration feed plate, second electromagnetic vibration feed plate is located first electromagnetic vibration feed plate below, the cover is equipped with sealed lid on the charge door, be provided with the second solenoid valve on the discharge gate.
Preferably, a plurality of high-frequency vibration machines are mounted on the outer wall of the material homogenizing funnel, and the distance between every two adjacent high-frequency vibration machines is equal and the high-frequency vibration machines are mounted on the same horizontal position.
Preferably, rabbling mechanism includes the mixing box of fixed mounting on the batching frame diapire, two motor casees, every are installed to the both ends symmetry of mixing box the motor is all installed to the motor incasement, every the output shaft of motor all extends to in the mixing box, every equal fixedly connected with agitator on the output shaft of motor, the inner wall both sides of mixing box all are provided with the body position sensor.
Preferably, each stirrer is provided with a plurality of branch stirring rods, and each branch stirring rod is provided with a plurality of stirring bulges.
Preferably, each first electromagnetic vibration feeding plate, each second electromagnetic vibration feeding plate, each weighing sensor and each second electromagnetic valve in the raw material metering and feeding mechanism are regulated and controlled by a first peripheral PLC module, and each first electromagnetic valve and each body position sensor in the stirring mechanism are regulated and controlled by a second peripheral PLC module.
The utility model discloses following beneficial effect has:
1. the utility model discloses an adopt the peripheral hardware PLC module control raw materials measurement input mechanism to come the volume of throwing of the different raw materialss of close check, then the rethread rabbling mechanism stirs for the batch weigher measures accurately, production efficiency is high.
2. The utility model discloses an adopt totally closed dosing unit for at the batching in-process, avoid the pollution to the environment that the dust raw materials leaked and cause.
To sum up, the utility model discloses simple structure comes the volume of throwing of close check different raw materialss through adopting peripheral hardware PLC module control raw materials measurement input mechanism, then stirs through rabbling mechanism for the batch weigher measures accurately, production efficiency is high, adopts totally closed dosing unit simultaneously, makes at the batching in-process, avoids the dust raw materials to leak the pollution to the environment that causes.
Drawings
FIG. 1 is a schematic structural view of an unshaped refractory automatic batching device provided by the present invention;
fig. 2 is a partial enlarged view of the raw material metering and feeding mechanism of the automatic batching device for unshaped refractory of the utility model.
In the figure: 1 batching frame, 2 diaphragm, 3 funnel holes, 4 raw materials measurement input mechanisms, 5 mounting holes, 6 equalizing hopper, 7 funnel pipes, 8 buffer pipeline, 9 rabbling mechanism, 10 discharge openings, 11 mixture export, 12 first solenoid valve, 13 charge door, 14 first electromagnetic vibration feed plate, 15 second electromagnetic vibration feed plate, 16 weighing sensor, 17 discharge gates, 18 sealed lid, 19 second solenoid valves, 20 high-frequency vibration machine, 21 mixing box, 22 motor case, 23 motor, 24 agitator, 25 position sensor, 26 branch stirring rod, 27 stirring arch.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-2, an unshaped refractory material automatic blending device, including batching frame 1, install diaphragm 2 on the batching frame 1, a plurality of funnel holes 3 have been seted up on the diaphragm 2, it is equipped with raw materials measurement input mechanism 4 all to insert in every funnel hole 3, two mounting holes 5 have been seted up to the both ends symmetry of batching frame 1, insert jointly in two mounting holes 5 and establish and install equalizing funnel 6, equalizing funnel 6 is located the lower extreme of diaphragm 2, equalizing funnel 6's lower extreme is provided with funnel pipe 7, fixed mounting has buffer pipe 8 on the funnel pipe 7, be provided with rabbling mechanism 9 on the bottom inner wall of batching frame 1, buffer pipe 8's lower extreme extends to in the rabbling mechanism 9, batching frame 1 bottom has been seted up discharge opening 10, be provided with mixture export 11 in the discharge opening 10, be provided with first solenoid valve 12 on the mixture export 11.
Through adopting peripheral hardware PLC module control raw materials measurement input mechanism 4 to come the throw volume of different raw materialss of close control, then stirring is carried out to rethread rabbling mechanism 9 for the batching weighing measurement is accurate, production efficiency is high, adopts totally closed dosing unit simultaneously, makes at the batching in-process, avoids the pollution to the environment that the dust raw materials leaked and cause.
The raw material metering and feeding mechanism 4 comprises a feeding port 13, a first electromagnetic vibration feeding plate 14, a second electromagnetic vibration feeding plate 15, a weighing sensor 16 and a discharging port 17, the weighing sensor 16 is installed on the second electromagnetic vibration feeding plate 15, the second electromagnetic vibration feeding plate 15 is located below the first electromagnetic vibration feeding plate 14, a sealing cover 18 is sleeved on the feeding port 13, and a second electromagnetic valve 19 is arranged on the discharging port 17.
The raw materials are vibrated onto the second electromagnetic vibration feeding plate 15 by the first electromagnetic vibration feeding plate 14, then when the weighing sensor 16 reaches a preset value, the first electromagnetic vibration feeding plate 14 stops vibrating, the second electromagnetic vibration feeding plate 15 starts vibrating and feeding, and then the second electromagnetic valve 19 is opened, so that the weighing and metering of the ingredients of each raw material can be accurate.
The outer wall of the material homogenizing funnel 6 is provided with a plurality of high-frequency vibrating machines 20, the distance between every two adjacent high-frequency vibrating machines 20 is equal and the high-frequency vibrating machines are arranged at the same horizontal position, and all the metered raw materials are vibrated and transmitted into the stirring mechanism 9 through the high-frequency vibrating machines 20.
Rabbling mechanism 9 includes mixing box 21 of fixed mounting on the batching frame diapire, and two motor casees 22 are installed to the both ends symmetry of mixing box 21, all installs motor 23 in every motor case 22, and in the output shaft of every motor 23 all extended to mixing box 21, equal fixedly connected with agitator 24 on the output shaft of every motor 23, and the inner wall both sides of mixing box 21 all are provided with body position sensor 25.
The stirrer 24 is driven to rotate by the motor 23, so that the raw materials can be fully mixed in the stirring mechanism, and then when the stirred raw materials reach a certain height, the body position sensor 25 transmits a signal, so that the first electromagnetic valve 12 is opened for discharging.
Each stirrer 24 is provided with a plurality of branch stirring rods 26, and each branch stirring rod 26 is provided with a plurality of stirring protrusions 27.
The first electromagnetic vibration feeding plate 14, the second electromagnetic vibration feeding plate 15, the weighing sensor 16 and the second electromagnetic valve 19 in each raw material metering and feeding mechanism 4 are all regulated and controlled by a first peripheral PLC module, and the first electromagnetic valve 12 and the body position sensor 25 in the stirring mechanism 9 are all regulated and controlled by a second peripheral PLC module.
The utility model discloses when using, in inputing first PLC module and second PLC module through the default with the batching and working data, supply the raw materials to raw materials measurement feeding mechanism 4 in, then open the power, alright in order to batching.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (6)

1. An unshaped refractory material automatic batching device comprises a batching frame (1) and is characterized in that a transverse plate (2) is installed on the batching frame (1), a plurality of funnel holes (3) are formed in the transverse plate (2), a raw material metering and feeding mechanism (4) is inserted into each funnel hole (3), two mounting holes (5) are symmetrically formed in two ends of the batching frame (1), a material homogenizing funnel (6) is jointly inserted and installed in the two mounting holes (5), the material homogenizing funnel (6) is positioned at the lower end of the transverse plate (2), a funnel pipe (7) is arranged at the lower end of the material homogenizing funnel (6), a buffer pipeline (8) is fixedly installed on the funnel pipe (7), a stirring mechanism (9) is arranged on the inner wall of the bottom end of the batching frame (1), and the lower end of the buffer pipeline (8) extends into the stirring mechanism (9), the bottom end of the material distribution frame (1) is provided with a discharge hole (10), a mixture outlet (11) is arranged in the discharge hole (10), and a first electromagnetic valve (12) is arranged on the mixture outlet (11).
2. The automatic batching device for the unshaped refractory according to claim 1, characterized in that the raw material metering and feeding mechanism (4) comprises a feeding port (13), a first electromagnetic vibration feeding plate (14), a second electromagnetic vibration feeding plate (15), a weighing sensor (16) and a discharging port (17), wherein the weighing sensor (16) is installed on the second electromagnetic vibration feeding plate (15), the second electromagnetic vibration feeding plate (15) is located below the first electromagnetic vibration feeding plate (14), a sealing cover (18) is sleeved on the feeding port (13), and a second electromagnetic valve (19) is arranged on the discharging port (17).
3. The automatic batching device for unshaped refractory according to claim 1, characterized in that a plurality of high-frequency vibrators (20) are mounted on the outer wall of said homogenizing hopper (6), and the distance between each adjacent high-frequency vibrators (20) is equal and mounted at the same horizontal position.
4. The automatic unshaped refractory dosing device according to claim 2, characterized in that the stirring mechanism (9) comprises a mixing box (21) fixedly mounted on the bottom wall of the dosing frame, two motor boxes (22) are symmetrically mounted at two ends of the mixing box (21), a motor (23) is mounted in each motor box (22), an output shaft of each motor (23) extends into the mixing box (21), a stirrer (24) is fixedly connected to the output shaft of each motor (23), and a position sensor (25) is arranged on each of two sides of the inner wall of the mixing box (21).
5. An automatic batching device for unshaped refractory according to claim 4, characterized in that each of said stirrers (24) is provided with a plurality of branch stirring rods (26), each of said branch stirring rods (26) being provided with a plurality of stirring protuberances (27).
6. The automatic unshaped refractory material batching device according to claim 4, wherein the first electromagnetic vibration feeding plate (14), the second electromagnetic vibration feeding plate (15), the weighing sensor (16) and the second electromagnetic valve (19) in each raw material metering and feeding mechanism (4) are all controlled by an external first PLC module, and the first electromagnetic valve (12) and the position sensor (25) in the stirring mechanism (9) are all controlled by an external second PLC module.
CN202123209306.2U 2021-12-20 2021-12-20 Unshaped refractory material automatic blending device Expired - Fee Related CN216458597U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123209306.2U CN216458597U (en) 2021-12-20 2021-12-20 Unshaped refractory material automatic blending device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123209306.2U CN216458597U (en) 2021-12-20 2021-12-20 Unshaped refractory material automatic blending device

Publications (1)

Publication Number Publication Date
CN216458597U true CN216458597U (en) 2022-05-10

Family

ID=81426218

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123209306.2U Expired - Fee Related CN216458597U (en) 2021-12-20 2021-12-20 Unshaped refractory material automatic blending device

Country Status (1)

Country Link
CN (1) CN216458597U (en)

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Granted publication date: 20220510