CN216440127U

CN216440127U - Ceramic filter with automatic feeding mechanism

Info

Publication number: CN216440127U
Application number: CN202123228234.6U
Authority: CN
Inventors: 丁杰; 汪骏; 王杰; 王迎俊; 陈豹
Original assignee: Tongling Jieda Mechanical Equipment Co ltd
Current assignee: Tongling Jieda Mechanical Equipment Co ltd
Priority date: 2021-12-21
Filing date: 2021-12-21
Publication date: 2022-05-06
Anticipated expiration: 2031-12-21

Abstract

The utility model relates to the technical field of ceramic filter equipment, in particular to a ceramic filter with an automatic feeding mechanism, which comprises a fixed frame, wherein one side of the upper surface of the fixed frame is fixedly connected with a driving motor, the upper surface of the fixed frame is fixedly connected with an operating panel, one side of the upper surface of the fixed frame, which is close to the operating panel, is fixedly connected with a supporting frame, a driving main shaft is inserted into the supporting frame and is movably connected with the driving motor, a filter shell is sleeved outside the driving main shaft, a fixed plate is sleeved inside the filter shell outside the driving main shaft, and a filter disc is fixedly connected to the outer surface of the fixed plate; the utility model discloses an adjust the clearance scraper through rotating adjusting bolt, so make and get into the thick attachment that scrapes on the filter cake in the district stage of unloading in the drying region, reach and show the effect that improves the output that the filter cake was scraped off to the scraper in the district of unloading, solve the problem that the filter cake productivity is low.

Description

Ceramic filter with automatic feeding mechanism

Technical Field

The utility model relates to the technical field of ceramic filter equipment, in particular to a ceramic filter with an automatic feeding mechanism.

Background

The ceramic filter mainly comprises a roller system, a stirring system, an ore feeding and discharging system, a vacuum system, a filtrate discharging system, a scraping system and the like, the rotary disc ceramic filter is a new generation of high-efficiency and energy-saving solid-liquid separation machine, a porous ceramic filter plate is used as a filter medium, micropores on ceramic can generate capillary action, only water can pass through the filter plate in the filtering process under the action of the capillary force, and air cannot pass through all the time, so that the rotary disc ceramic filter has excellent high-efficiency and energy-saving performances.

The publication No. CN104689627A discloses an intelligent ceramic filter, which comprises a ceramic filter arranged on a machine base and a groove body, wherein a rotary drum is arranged in the groove body through a main shaft, and a plurality of ceramic filter plates are uniformly arranged on the outer circumferential surface of the rotary drum at intervals; the ultrasonic vibrator comprises a tank body, a plurality of ultrasonic vibrator boxes, a stirrer and a heater, wherein the tank body is provided with the stirrer and the heater; a discharge pipe extends from the bottom of the tank body, a cleaning agent sensor is arranged on a pipeline of the discharge pipe, and an electric control cabinet is arranged on one side of the ceramic filter; the other side of the ceramic filter is provided with a driving device of a main shaft, the main shaft is provided with a distribution head, the distribution head is connected with a vacuum pump through a vacuum pipeline and a filter barrel, the distribution head is also connected with a pipeline pump through a backflushing pipeline, and the backflushing pipeline is provided with a backflushing pressure sensor; the tank body slurry inlet pipe is of a bent structure, a tank body feed valve is mounted on the tank body slurry inlet pipe, a slurry outlet of the tank body slurry inlet pipe is positioned above the inner side surface of the tank body, and the requirements of mineral separation equipment are met by an intelligent control system; but has serious disadvantages: due to the fact that scrapers arranged opposite to the filter plate are in non-contact and uneven in gap, the filter plate can leave a surplus, the surplus drops into the slurry tank after being processed and is sucked up by the filter plate from the slurry, a viscous attachment is formed on the surface of the filter cake, the capacity of the filter cake is reduced, and the working efficiency of equipment is greatly influenced; in addition, the conventional ceramic filter is not effective in rapidly separating suspended matters from wastewater.

In view of the above technical drawbacks, a solution is proposed.

SUMMERY OF THE UTILITY MODEL

The utility model aims to:

the cleaning scraper is adjusted by rotating the adjusting bolt, so that viscous attachments on the filter cake are scraped off when the drying area enters the unloading area, the effect of remarkably improving the yield of the filter cake scraped off by the scraper in the unloading area is achieved, the production efficiency of the ceramic filter is improved, and the problem of low filter cake capacity is solved; through making the separation screen frame produce centrifugal force at the pivoted in-process, make the inside water and the impurity of separation screen frame separate, impurity on the separation screen frame inner wall receives the clearance brush on the clearance board to handle to avoid separation screen frame hole to take place to block up, keep away from the impurity separation efficiency who improves the separation screen frame through centrifugal force simultaneously, solve the unable problem of separating from waste water of muddy thing impurity that exists.

The purpose of the utility model can be realized by the following technical scheme: a ceramic filter with an automatic feeding mechanism comprises a fixing frame, wherein a driving motor is fixedly connected to one side of the upper surface of the fixing frame, an operation panel is fixedly connected to the upper surface of the fixing frame, a supporting frame is fixedly connected to one side, close to the operation panel, of the upper surface of the fixing frame, a driving main shaft is inserted into the supporting frame and is movably connected with the driving motor, a filter shell is sleeved outside the driving main shaft, a fixing plate is sleeved inside the filter shell outside the driving main shaft, and a filter disc is fixedly connected to the outer surface of the fixing plate;

the lower fixed surface of filter housing is connected with buffering support, the inside water treatment mechanism that is provided with of lower surface of filter housing, the inside grafting of water treatment mechanism has the outlet pipe, the upper surface of mount is close to driving motor's one side fixedly connected with dead lever, the upper end fixedly connected with inlet pipe of dead lever, the upper surface of filter housing is located the equal fixedly connected with clearance mechanism in both sides of filter disc.

Preferably, water treatment mechanism includes the header tank, the inside fixedly connected with bracing piece of header tank, the one end fixedly connected with micro-motor of bracing piece, micro-motor's lower extreme rotates and is connected with the pivot, micro-motor's one end fixedly connected with locating rack is kept away from in the pivot, one side fixedly connected with annular slider of pivot is kept away from to the locating rack, annular slide rail has been cup jointed to the outside of annular slider, the lower surface symmetry fixedly connected with clearance board of bracing piece, the lower fixed surface of locating rack is connected with the separation screen frame, and the separation screen frame is located the outside of clearance board, two one side fixedly connected with clearance brush that the clearance board is close to the separation screen frame, and clearance brush and separation screen frame mutually support.

Preferably, the clearance mechanism includes the limiting plate, one side fixedly connected with rectangular block of the filter disc of keeping away from of limiting plate, peg graft there is the locating pin inside of rectangular block, the clearance scraper has been cup jointed to the outside of locating pin, it has adjusting bolt to peg graft inside the lower extreme of clearance scraper, adjusting bolt has cup jointed supporting spring near the one end outside of limiting plate, adjusting bolt's external surface fixedly connected with pointer.

Preferably, one side and the mount fixed connection that filter housing was kept away from to the buffering support, and the buffering support includes connecting block and damping spring, the appearance of annular slide rail is the annular, and the surface of annular slide rail is fixed connection with the inner wall of header tank, one side swing joint that the separation screen frame is close to the header tank has the turning block.

Preferably, the one end that the clearance scraper was kept away from to supporting spring is fixed connection with the limiting plate, and supporting spring's the other end is fixed connection with the clearance scraper, one side that the clearance scraper is close to the pointer is provided with annular scale bar, and the appearance of clearance scraper is L shape, the rectangle piece is the symmetry setting with the central line of limiting plate.

The utility model has the beneficial effects that:

(1) the cleaning scrapers are adjusted by rotating the adjusting bolts, so that the sizes of gaps between the filter disc and the cleaning scrapers at two sides are the same, the positions of the cleaning scrapers are conveniently and reasonably adjusted as required, and viscous attachments on filter cakes are scraped off when a drying area enters an unloading area, the effect of remarkably improving the yield of the filter cakes scraped off by the scrapers in the unloading area is achieved, the production efficiency of the ceramic filter is improved, and the problem of low filter cake capacity is solved;

(2) through making the separation screen frame produce centrifugal force at the pivoted in-process, make the inside water and the impurity of separation screen frame separate, impurity on the separation screen frame inner wall receives the clearance brush on the clearance board to handle to avoid separation screen frame hole to take place to block up, keep away from the impurity separation efficiency who improves the separation screen frame through centrifugal force simultaneously, solve the unable problem of separating from waste water of muddy thing impurity that exists.

Drawings

The utility model will be further described with reference to the accompanying drawings;

FIG. 1 is a front cross-sectional view of the structure of the present invention;

FIG. 2 is a side view of the structure of the housing of the filter according to the utility model;

FIG. 3 is a schematic structural view of a filter tray of the present invention;

FIG. 4 is an enlarged view of area A of FIG. 3 in accordance with the present invention;

fig. 5 is a schematic structural diagram of a water treatment mechanism of the present invention.

Illustration of the drawings: 1. a fixed mount; 2. a drive motor; 3. an operation panel; 4. a support frame; 5. driving the main shaft; 6. a filter housing; 7. a fixing plate; 8. a filter tray; 9. a buffer bracket; 10. a water treatment mechanism; 101. a water collection tank; 102. a support bar; 103. a small-sized motor; 104. a rotating shaft; 105. a positioning frame; 106. an annular slider; 107. an annular slide rail; 108. separating the screen frame; 109. cleaning the plate; 100. cleaning the brush; 11. a water outlet pipe; 12. fixing the rod; 13. a cleaning mechanism; 131. a limiting plate; 132. a rectangular block; 133. positioning pins; 134. cleaning a scraper; 135. adjusting the bolt; 136. a support spring; 137. a pointer; 14. and (4) feeding a pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

referring to fig. 1-5, the utility model is a ceramic filter with an automatic feeding mechanism, comprising a fixed frame 1, a driving motor 2 is fixedly connected to one side of the upper surface of the fixed frame 1, the driving motor 2 is used as the driving mechanism of the equipment to drive the equipment to work, an operation panel 3 is fixedly connected to the upper surface of the fixed frame 1, the automatic production effect is realized by controlling the operation panel 3, a supporting frame 4 is fixedly connected to one side of the upper surface of the fixed frame 1 close to the operation panel 3, a driving spindle 5 is inserted into the supporting frame 4, the driving spindle 5 is movably connected with the driving motor 2, a fixed rod 12 is fixedly connected to one side of the upper surface of the fixed frame 1 close to the driving motor 2, a feeding pipe 14 is fixedly connected to the upper end of the fixed rod 12, the automatic feeding is carried out by an external feeding mechanism, and enters the interior of a filter housing 6 from the feeding pipe 14, when the driving motor 2 works, the driving motor 2 drives the driving main shaft 5 to rotate in the supporting frame 4, the driving main shaft 5 drives the external fixing plate 7 to synchronously rotate, the outer surface of the fixing plate 7 is fixedly connected with the filter disc 8, the external part of the driving main shaft 5 is also sleeved with the filter shell 6, so that the driving main shaft 5 drives the filter disc 8 to work in the rotating process, the filter disc 8 adsorbs the suspended materials in the trough on the surface under the action of negative pressure, the solid materials cannot be intercepted on the surface through the microporous filter disc 8, and the liquid smoothly enters the vacuum barrel to be discharged or recycled under the action of vacuum pressure difference and the hydrophilicity of the filter disc 8, so that the purpose of solid-liquid separation is achieved;

the lower surface of the filter shell 6 is fixedly connected with a buffer support 9, the vibration amplitude of the equipment is large in the working process of the equipment, the vibration amplitude of the equipment is reduced through a damping spring inside the buffer support 9, the effect of protecting the equipment is achieved, a water treatment mechanism 10 is arranged inside the lower surface of the filter shell 6, a water outlet pipe 11 is inserted inside the water treatment mechanism 10, the water treatment mechanism 10 comprises a water collecting tank 101, a supporting rod 102 is fixedly connected inside the water collecting tank 101, one end of the supporting rod 102 is fixedly connected with a small motor 103, when the equipment starts to operate, the small motor 103 inside the water collecting tank 101 starts to operate through controlling an external power supply, at the moment, sewage inside the equipment flows into the water collecting tank 101, the small motor 103 drives a rotating shaft 104 to rotate in the working process, and the rotating shaft 104 drives a positioning frame 105 on the lower surface to rotate along with the rotating shaft, and one side of the positioning frame 105 far away from the rotating shaft 104 is fixedly connected with an annular sliding block 106, an annular sliding rail 107 is sleeved outside the annular sliding block 106, so that the positioning frame 105 drives the annular slide block 106 to rotate inside the annular slide rail 107, meanwhile, the positioning frame 105 drives the separation screen frame 108 on the lower surface to rotate circularly, so that the separation screen frame 108 generates centrifugal force in the rotating process, water and impurities in the separation screen frame 108 are separated, because the separation screen frame 108 is designed in a net shape, water flows out from the holes, thereby achieving the effect of separating and purifying impurities in the water, while the separation screen frame 108 rotates, the foreign substances on the inner wall of the separation screen frame 108 are treated by the cleaning brush 100 on the cleaning plate 109, thereby avoiding the holes of the separation screen frame 108 from being blocked, improving the impurity separation efficiency of the separation screen frame 108 and solving the problem that the impurities of the turbid materials can not be separated from the waste water.

Example 2:

the upper surface of the filter shell 6 is positioned at both sides of the filter disc 8 and is fixedly connected with a cleaning mechanism 13, the cleaning mechanism 13 comprises a limiting plate 131, one side of the limiting plate 131 far away from the filter disc 8 is fixedly connected with a rectangular block 132, a space for the filter disc 8 to move is reserved between the two limiting plates 131, a positioning pin 133 is inserted in the rectangular block 132, a cleaning scraper 134 is sleeved outside the positioning pin 133, when the limiting plate 131 is installed, the limiting plate 131 is fixedly installed at both sides of the filter shell 6, the material on the filter disc 8 is processed by the cleaning scraper 134 on the limiting plate 131, the limiting plate 131 is installed in a discharging area, when the filter disc 8 is rotated out from the inside of the device, the filter cake on the filter disc 8 passes through the two limiting plates 131 and then enters a drying area, and finally the filter cake is scraped by the scraper on the discharging area, the same cleaning mechanism 13 is installed in the discharging area, when the cleaning mechanism 13 is installed, the distance between the cleaning scraper 134 and the filter disc 8 is adjusted according to needs, the cleaning scraper 134 is used for treating viscous attachments on filter cakes of the filter disc 8 in the discharging area, the cleaning scraper 134 is adjusted through a rotating adjusting bolt 135, a supporting spring 136 is sleeved outside one end, close to the limiting plate 131, of the adjusting bolt 135, a pointer 137 is fixedly connected to the outer surface of the adjusting bolt 135, when the adjusting bolt 135 rotates, the pointer 137 on the adjusting bolt 135 points to different scales along with the rotation, so that the same size of gaps between the filter disc 8 and the cleaning scrapers 134 on two sides is ensured, the position of the cleaning scraper 134 is conveniently and reasonably adjusted according to needs, viscous attachments on the filter cakes are scraped in the stage that the drying area enters the discharging area, and the effect of remarkably improving the yield of the filter cakes scraped by the scrapers in the discharging area is achieved, the production efficiency of the ceramic filter is improved, and the problem of low filter cake capacity is solved.

The working principle of the utility model is as follows: when the filter disc 8 is rotated out from the inside of the equipment, the filter cake on the filter disc 8 enters the drying area after passing through the two limiting plates 131, finally the filter cake is scraped off by the scrapers on the discharging area, the distance between the cleaning scraper 134 and the filter disc 8 is adjusted as required, the cleaning scraper 134 is used for treating the viscous attachments on the filter cake on the filter disc 8 in the discharging area, the cleaning scraper 134 is adjusted by rotating the adjusting bolt 135, when the adjusting bolt 135 rotates, the pointer 137 on the adjusting bolt 135 points to different scales along with the rotation, so that the sizes of gaps between the filter disc 8 and the cleaning scrapers 134 on the two sides are ensured to be the same, the position of the cleaning scraper 134 is conveniently and reasonably adjusted as required, the viscous attachments on the filter cake are scraped off in the stage that the drying area enters the discharging area, and the effect of remarkably improving the yield of the filter cake scraped off by the scrapers in the discharging area is achieved, the production efficiency of the ceramic filter is improved, and the problem of low filter cake capacity is solved.

When the equipment starts to operate, the small motor 103 in the water collecting tank 101 starts to operate by controlling the external power supply, at the moment, sewage in the equipment flows into the water collecting tank 101, the small motor 103 drives the rotating shaft 104 to rotate in the working process, the rotating shaft 104 drives the positioning frame 105 on the lower surface to rotate, the positioning frame 105 drives the separation screen frame 108 on the lower surface to rotate along with the circumference, the separation screen frame 108 generates centrifugal force in the rotating process, water and impurities in the separation screen frame 108 are separated, the separation screen frame 108 is in a mesh design, water flows out from holes, the effect of separating the impurities in the water is achieved, and when the separation screen frame 108 rotates, the impurities on the inner wall of the separation screen frame 108 are treated by the cleaning brushes 100 on the cleaning plate 109, so that the blockage of the holes of the separation screen frame 108 is avoided, meanwhile, the impurity separation efficiency of the separation screen frame 108 is improved through centrifugal force separation, and the problem that the impurities of the turbid materials cannot be separated from the waste water is solved.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims

1. The ceramic filter with the automatic feeding mechanism comprises a fixing frame (1) and is characterized in that one side of the upper surface of the fixing frame (1) is fixedly connected with a driving motor (2), the upper surface of the fixing frame (1) is fixedly connected with an operation panel (3), one side, close to the operation panel (3), of the upper surface of the fixing frame (1) is fixedly connected with a supporting frame (4), a driving spindle (5) is inserted into the supporting frame (4), the driving spindle (5) is movably connected with the driving motor (2), a filter shell (6) is sleeved outside the driving spindle (5), a fixing plate (7) is sleeved inside the filter shell (6) outside the driving spindle (5), and a filter disc (8) is fixedly connected to the outer surface of the fixing plate (7);

the lower fixed surface of filter housing (6) is connected with buffering support (9), the inside water treatment mechanism (10) that is provided with of lower surface of filter housing (6), the inside grafting of water treatment mechanism (10) has outlet pipe (11), one side fixedly connected with dead lever (12) that the upper surface of mount (1) is close to driving motor (2), the upper end fixedly connected with inlet pipe (14) of dead lever (12), the upper surface of filter housing (6) is located the equal fixedly connected with clearance mechanism (13) in both sides of filter disc (8).

2. The ceramic filter with the automatic feeding mechanism according to claim 1, wherein the water treatment mechanism (10) comprises a water collecting tank (101), a supporting rod (102) is fixedly connected to the inside of the water collecting tank (101), a small motor (103) is fixedly connected to one end of the supporting rod (102), a rotating shaft (104) is rotatably connected to the lower end of the small motor (103), a positioning frame (105) is fixedly connected to one end of the rotating shaft (104) far away from the small motor (103), an annular sliding block (106) is fixedly connected to one side of the positioning frame (105) far away from the rotating shaft (104), an annular sliding rail (107) is sleeved on the outside of the annular sliding block (106), a cleaning plate (109) is fixedly connected to the lower surface of the supporting rod (102) symmetrically, and a separation net frame (108) is fixedly connected to the lower surface of the positioning frame (105), and the separation screen frame (108) is positioned outside the cleaning plate (109), two one side of the cleaning plate (109) close to the separation screen frame (108) is fixedly connected with a cleaning brush (100), and the cleaning brush (100) is matched with the separation screen frame (108).

3. The ceramic filter with the automatic feeding mechanism is characterized in that the cleaning mechanism (13) comprises a limiting plate (131), a rectangular block (132) is fixedly connected to one side, far away from the filter disc (8), of the limiting plate (131), a positioning pin (133) is inserted into the rectangular block (132), a cleaning scraper (134) is sleeved outside the positioning pin (133), an adjusting bolt (135) is inserted into the lower end of the cleaning scraper (134), a supporting spring (136) is sleeved outside one end, close to the limiting plate (131), of the adjusting bolt (135), and a pointer (137) is fixedly connected to the outer surface of the adjusting bolt (135).

4. The ceramic filter with the automatic feeding mechanism is characterized in that one side, far away from the filter shell (6), of the buffering support (9) is fixedly connected with the fixing frame (1), the buffering support (9) comprises a connecting block and a damping spring, the annular sliding rail (107) is annular, the outer surface of the annular sliding rail (107) is fixedly connected with the inner wall of the water collecting tank (101), and one side, close to the water collecting tank (101), of the separation screen frame (108) is movably connected with a rotating block.

5. The ceramic filter with the automatic feeding mechanism is characterized in that one end, far away from the cleaning scraper (134), of the supporting spring (136) is fixedly connected with the limiting plate (131), the other end of the supporting spring (136) is fixedly connected with the cleaning scraper (134), one side, close to the pointer (137), of the cleaning scraper (134) is provided with an annular scale bar, the appearance of the cleaning scraper (134) is L-shaped, and the rectangular blocks (132) are symmetrically arranged with the center line of the limiting plate (131).